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The PCIx is a PCI 4 axis motion controller that conforms to the PCI Rev. 2.2 specification. The PCIx is a
four-axis controller for either servo or stepping motors. It supports 12 general purpose bits which are
opto-isolated for optimum noise immunity. The home and over travel inputs are opt-isolated. The architecture
of the PCIx includes a dual-port Ram for special functions where fast collection of large amounts
of data is required, such as profile capture.
The servo output is a +/- 10V or 0-10V signal that is driven by a 16 bit DAC. The servo control loop is a
PID filter with feed forward coefficients. The step pulse is a TTL level 50% duty cycle square wave that
supports velocities of 0 through 1,044,000 pulses per second. The encoder feedback functionality supports
quadrature encoders up to 4 MHz at a 4 times resolution and is used as the servo feedback, as
feedback for the stepper axes or as independent position feedback. The encoder feedback can provide
slip or stall detection. Every axis includes dedicated +/- over travel inputs, a home input, and an auxiliary
output. The PCIx is available in several different models at several different prices so that you don’t
have to pay for a lot of functionality that you don’t need.
Programming
PCIx
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The PS 30 is a PCI-PC control card consisting of a plug-in card and a card for slot panel mount. Three axes with 2-phase step motors or brush DC servo motors can be operated (mixed equipment). Each axis has two inputs for incremental encoder or position measuring system. Thus, very precise positioning in closed loop mode is possible for all drive systems. Step motors can be operated from full step up to 256 micro steps per full step.
The PS 30 is operated and programmed by a PC. Point-to-point positioning mode with different velocity profiles as well as complex continuous path control like circular interpolation or 3-axes linear interpolation are possible.
Part of the delivery is a 3-fold motor adapter cable and also the software tool OWISoft for comfortable configuration and operation of the PS 30.
- 3-axis control
- for 2-phase step motors and DC-servo motors
- PCI plug in card
- 8 TTL inputs, inputs for limit switches and encoder
- 5 TTL and 2 power outputs
- point-to-point operation, circular interpolation and linear interpolation
Option
- connecting of measuring systems
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ISD720 Intelligent Servo Drive
ISD860 Intelligent Servo Drive
ISD720 and ISD860 are fully digital high-precision servo drives with embedded intelligence and a built-in 720-W or 860-W power amplifier. Used to control brushless DC, brushless AC (vector control) and DC brush motors, these high-performance intelligent servo drives combine motion controller, power amplifier and PLC functionality in a single, compact unit.
The on-board CAN-bus interface allows this type of drive to be used as an intelligent axis in a distributed-intelligence, multiple-axis network (up to 256 axes).
Key Features:
- Suitable for brushless and DC brush motors
- Motion controller, drive and PLC functionalities in one unit
- Output current: 20 A (720 model) / 12 A (860 model) continuous; 49 A peak
- Supply voltage: 10 to 35 V for logic; 10 to 36 V (ISD720) and 10 to 72 V (ISD860) for motor
- Programmable digital inputs / outputs, analog inputs
- Quadrature encoder, Hall sensors or linear Halls
- RS-232 and CAN / CANopen
- Open-frame design (136 x 85 x 26) mm
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The POSYS® 3104 (Designed & Made in Germany) is a PC/104 form factor board dedicated to high performance motion control applications with extensive interpolation functionality. The POSYS® 3104 is designed to control up to 4 axes of servo and stepper motors and provides hardware linear, circular, Bit Pattern and continuous interpolation which allow to perform the most complex motion profiles. Update rates per axis do not exist as each axis runs in absolute real-time mode simultaneously which makes these boards to one of the best performing motion controllers for up to 4 axes in the market.
The POSYS® 3104 is a low-cost PC104 motion controller offering a wide range of possibilities. The controller is dedicated to pulse & direction output which allows to control any type of motor provided the driver/amplifier is capable to accept pulse & direction signals. Many amplifiers on the market exist for this purpose (we supply versions from AMC) which can even be configured for either brushed or brushless servo motors.
The usage of one controller type throughout the system, but still keeping it open for various motor types, depending on your customer's demands, enhances this controller to be your first choice. Software written for this controller does not need to be re-written again. Time-to-market design is done once. Equip your machine with steppers or servos or combine them to any configuration you desire.
Due to its possibilities there are practically no limitations to where this controller can be used. Robotics, semi-conductor, medical and harsh industrial environments - where ever you need precise control of your motors the POSYS® 3104 is ready.
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The POSYS® 604 is a PCI-Bus motion controller board dedicated to high performance motion control applications with extensive interpolation functionality. The POSYS® 604 is designed to control up to 4 axes of servo and stepper motors and provides hardware linear, circular, Bit Pattern and continuous interpolation which allow to perform the most complex motion profiles. Update rates per axis do not exist as each axis runs in absolute real-time mode simultaneously which makes these boards to one of the best performing motion controllers for up to 4 axes in the market.
The POSYS® 604 is a low-cost PCI motion controller offering a wide range of possibilities. The controller is dedicated to pulse & direction output which allows to control any type of motor provided the driver/amplifier is capable to accept pulse & direction signals. Many amplifiers on the market exist for this purpose (we supply versions from AMC) which can even be configured for either brushed or brushless servo motors.
The usage of one controller type throughout the system, but still keeping it open for various motor types, depending on your customer's demands, enhances this controller to be your first choice. Software written for this controller does not need to be re-written again. Time-to-market design is done once. Equip your machine with steppers or servos or combine them to any configuration you desire.
Due to its possibilities there are practically no limitations to where this controller can be used. Robotics, semi-conductor, medical and harsh industrial environments - where ever you need precise control of your motors the POSYS® 604 is ready.
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The POSYS® 800-B (Designed & Made in Germany) is a state-of-the-art 1 to 4 axes PC/104-Bus motion controller supporting multiple host connection modes and motor types. The POSYS® 800-B supports parallel-bus via PC/104-Bus and serial communication RS232. Motor types supported are DC brushed servo, brushless servo, microstepping and stepper motors depending on model each axis individually configurable. Other features are the fast servo loop update rates of 100 µs/1 axis to 400 µsec/4 axes, 5 Mcounts/sec quadrature encoder input and on-board trace capabilities.
Motion profiles include S-curve, trapezoidal (with smoothing factor), velocity contouring, and electronic gearing, linear interpolation for 4 axes. In addition they also support external profile mode which allows the user to download complex motion profiles directly in to the controllers memory reliefing the host from extensive calculation tasks.
With up to 164 commands, depending on model, the POSYS® instruction set offers flexibility and versatility to software application programmers. Instructions are used to initialize and control the motion processor. User selectable profiling modes supported by the motion processor include S-curve, trapezoidal, velocity contouring and electronic gearing. The POSYS® 8xx-B accepts input parameters such as position, velocity, and acceleration from the host and generates a corresponding trajectory. The POSYS® 8xx-B accepts input parameters such as position, velocity, and acceleration from the host and generates a corresponding trajectory within 12.5 µs.
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The POSYS® 900 (Designed & Made in Germany) is a state-of-the-art 1 to 4 axes PCI-Bus motion controller supporting multiple host connection modes and motor types. The POSYS® 900 supports parallel-bus via PCI-Bus and serial communication RS232. Motor types supported are DC brushed servo, brushless servo, microstepping and stepper motors depending on model each axis individually configurable. Other features are the fast servo loop update rates of 100 µs/1 axis to 400 µsec/4 axes, 5 Mcounts/sec quadrature encoder input and on-board trace capabilities.
Motion profiles include S-curve, trapezoidal (with smoothing factor), velocity contouring, and electronic gearing, linear interpolation for 4 axes. In addition they also support external profile mode which allows the user to download complex motion profiles directly in to the controllers memory reliefing the host from extensive calculation tasks.
With up to 164 commands, depending on model, the POSYS® instruction set offers flexibility and versatility to software application programmers. Instructions are used to initialize and control the motion processor. User selectable profiling modes supported by the motion processor include S-curve, trapezoidal, velocity contouring and electronic gearing. The POSYS® 8xx-B accepts input parameters such as position, velocity, and acceleration from the host and generates a corresponding trajectory. The POSYS® 8xx-B accepts input parameters such as position, velocity, and acceleration from the host and generates a corresponding trajectory within 12.5 µs.
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Features:
* Advanced 1 to 4 Axes PCI-Bus Motion Control Card (half-size to fit in standard computer housings), w/ support for communication via RS232 and/or CAN
* Velocity Range: 32 Bit
* Acceleration Range: 32 Bit
* Deceleration Range: 32 Bit
* Jerk Range (S-Curve): 32 Bit
* Position Error Tracking Window: 32 Bit
* Dual Loop Encoder Input
* Supports brushed servo, brushless servo with 6-step (hall based) and sinusoidal commutation, microstepping motors and high speed (up to 5 M-pulses/sec) pulse & direction output for stepper motors
* Advanced PID filter with velocity and acceleration feedforward
* Programmable dual biquad filters
* x8 10-bit general-purpose analog inputs
* Digital Outputs: uncommitted 8
* Digital Inputs: uncommitted 8
* PLC-style programmable inputs and outputs
* Encoder Signal Resolution: 8 MHz and support for SSI absolute encoders with up to 160 Mhz (other feedback devices on request)
* Axis settled indicator, tracking window and automatic motion error detection
* Advanced Trace capabilities for analyzing system performance, tuning servo filters and performing maintenance and diagnostics
* Two directional limit switches: smooth or abrupt stop programmable
* Index input and Home indicator per axis
* Programmable AxisIn and AxisOut per axis
* Software for Windows and Linux
* Operating temperature: -25° - +85°C
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Features:
* Advanced 1 to 4 Axes PC104 Motion Control Card w/ support for communication via RS232 and/or CAN
* Velocity Range: 32 Bit
* Acceleration Range: 32 Bit
* Deceleration Range: 32 Bit
* Jerk Range (S-Curve): 32 Bit
* Position Error Tracking Window: 32 Bit
* Dual Loop Encoder Input
* Supports brushed servo, brushless servo with 6-step (hall based) and sinusoidal commutation, microstepping motors and high speed (up to 5 M-pulses/sec) pulse & direction output for stepper motors
* Advanced PID filter with velocity and acceleration feedforward
* Programmable dual biquad filters
* x8 10-bit general-purpose analog inputs
* Digital Outputs: uncommitted 8
* Digital Inputs: uncommitted 8
* PLC-style programmable inputs and outputs
* Encoder Signal Resolution: 8 MHz and support for SSI absolute encoders with up to 160 Mhz (other feedback devices on request)
* Axis settled indicator, tracking window and automatic motion error detection
* Advanced Trace capabilities for analyzing system performance, tuning servo filters and performing maintenance and diagnostics
* Two directional limit switches: smooth or abrupt stop programmable
* Index input and Home indicator per axis
* Programmable AxisIn and AxisOut per axis
* Software for Windows and Linux
* Operating temperature: -25° - +85°C
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Interface to connect to POSYS® 800-B/1800/900/1900 motion controller series to read positions from absolute encoders with SSI interface.
Plugs directly to the controller board. Additional cable to connect to the encoders is provided with this module.
Dimensions: 69 x 59 x 15 mm (lxwxh). A list of compatible absolute encoders with SSI interface is available from our Download Center. This list is not complete, but provides a pretty good overview of possibilities.
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The PCI 208 is based on a 120Mhz 32-bit floating point DSP supported by 8Mbits of SRAM, 32 Mbits of Flash memory and 128kbits of dual port RAM for PCI communications. A large FPGA provides for up to 8 stepper axes, or 8 axes with encoder feedback, or mixtures of the two, or up to 4 stepper axes with encoder verification. For +/-10v input servo drives an optional mezzanine board provides 16 bit resolution voltage outputs and analogue inputs. A DIN rail mounting break-out board eases the wiring interconnections for low-volume applications.
The PCI 208 is designed for motion control applications centred around a PC. Application programs written on the PC can access its facilities easily using an OCX component. It is also possible to run application programs on the PCI 208 in multi-tasking BASIC language or to use both programming techniques. Trio's Motion Perfect development software can be used to monitor the execution of programs, IO and motion. Complex motion such as cams, gears, linked axes, and interpolation is made easy with the comprehensive command set. The PCI208 has 20 opto-isolated digital 24v inputs and 10 opto-isolated outputs. The inputs can be used as high-speed hardware registration inputs for highly accurate control of print and packaging lines.
The I/O count can be expanded using Trio CANbus digital and analog modules. The PCI208 has 2 built-in CAN channels for I/O and axis control.
The basic PCI 208 has 2 stepper axes. The axis count can be increased in single axis steps up to 8. A P184 or P185 DAC board is required for analog output servo operation.
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Safety PLC programming software
Description
Main product features
Program design by means of drap & drop operations
Off-line simulation
On-line simulation
On-line system diagnostics
Test mode
Security by means of user access rights
Program all Safety PLCs simultaneously via Ethernet
Software available in English, French and German
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Compiler C200
Software tool for programming motor controls and PLC functions:
- User-friendly programming in high level language
- Integrated software development environment
- Editor, compiler and loader, for PC under Windows
- Application example
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PC based control technology consists of the SoftPLC that runs on a PC and which controls the installation via a fieldbus interface. The fieldbus Interface includes the PC card, the driver for the SoftPLC and the configuration tool of the fieldbus system.
Adapted to the respective SoftPLC, it is supplied as a kit under an article number. These SoftPLC kits are tested together with the SoftPLC and ensure simple installation and secure start-up of the fieldbus system.
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LadderWorks™ PLC is an independent PLC package that is included with and integrated with all of Soft Servo Systems' SMP general motion control products and all ServoWorks CNC products.
LadderWorks PLC includes a real-time soft PLC Engine and the LadderWorks Console - a Win32 application for editing, monitoring, debugging and compiling PLC sequence programs.
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CoDeSys: the state of the art in SoftPLC
CoDeSys (Controller Development System) is one of the most widespread and complete programming softwares dedicated to industrial controllers. It is IEC-61131-3 compliant and is used worldwide by over 200 hardware producers and thousands of final users.
It makes it possible to emulate via software, on a PC platform with real-time operating systems, the typical functions of the PLC, combining the power and flexibility of the most advanced programming languages (such as C or Visual Basic) with the intuitive and simple use of the PLC programming languages.The tool consists basically of two parts: the CoDeSys development system and the CoDeSys SP runtime environment.
The latter converts the device where CoDeSys is installed into IEC 61131-3 controller, programmable with CoDeSys. The integrated compilers in the system ensure excellent speed in running the programme code.
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M-PLC programming interface
* Easy entry to IEC 61131-3
* IL, ST, LD, FBD, SFC, CFC
* User-friendly debugging on target system with single step, break points, etc.
* Included libraries with predefined and tested functions
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b maXX-softPLC - PLC in the PC
The b maXX-softPLC integrates automation tasks in the PC. Complex control tasks and automation requirements in large systems are easy to implement with the b maXX-softPLC.
The b maXX-softPLC provides the user with a compact solution with a convenient programming interface. Displaying large quantities of data, controlling systems with a large number of axes and the ease of connecting to higher-order structures are some of the outstanding features of the b maXX-softPLC as a central control solution for decentralized, complex machinery.
From packaging and plastic processing machines to printing presses, the
b maXX-softPLC controls individual robotics functions and handling processes in any complex machine, or can be used as the main machine controller.
The TCP/IP function of the b maXX-softPLC integrates the PLC in the IT environment and incorporates it in LAN and WAN structures. Remote maintenance via the Internet or a modem and program download, program testing or connection to a display system via OPC are easy to achieve. The b maXX-softPLC is the ideal solution, particularly with large quantities of data, maximizing the computing power of the PC's CPU for control tasks.
The b maXX-softPLC is programmed in accordance with the IEC 61131-3 international standard using PROPROGwt II. A changeover to any equipment in the b maXX PLC range is possible. All Motion Control functions, be they single axis or multi-axis, are available in accordance with PLCopen. The cost of engineering is reduced to a minimum.
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NI LabVIEW is a graphical development environment that delivers unparalleled flexibility and ease of use in demanding industrial measurement, automation, and control applications. With NI LabVIEW, you quickly create user interfaces for interactive software system control. To specify system functionality, simply assemble block diagrams and use the intuitive LabVIEW graphical development paradigm to create deterministic control applications that you can deploy as distributed or stand-alone systems. LabVIEW makes it easy to construct simple or complex applications using an extensive palette of functions and tools - from simple analog PID process control loops to high-channel-count hybrid control systems.
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The FPSC Fiessler Programmable Safety Center is a programmable electronic safety for personal protection, i.e. for safety functions. The FPSC complies with the highest safety requirements:
- SK1 through SK 4 according to EN 954-1
- SIL 1 through SIL 3 according to EN IEC 61508
- PL a through PL e according to prEN 13849-1
The product family FPSC provides maximum flexibility within its hardware and software structure. The FPSC - AD version offers the possibility to connect decentralized I/O modules via the implemented safety bus. This guarantees a modular system design that offers flexibility therefore reducing the costly and often elaborate configuration of the safe system bus.
The safety-related functions are programmable by using pre-assembled and tested software modules. The chaining
is made by simple assignment of input , i.e. output adresses. Intermediate data are stored in the temporary storage. There are various ready-to-use software modules at your disposal. For the communication with a superior control, i.e. for the operating sequence control or technology control, a serial interface is provided. The transfer of data for visualizing as well as the transfer of machine-relevant data can de realised via this interface.
The simple snap-on mechanism for fastening the items on the DIN rail in the switch cabinet considerably reduces the installation expenditure of the items of the product family.
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Pluto Safety-PLC from Jokab Safety is a new ”All-masters” safety-PLC concept, which simplifies the design of safety-systems. The Pluto concept provides highest safety level according to category 4 EN 954-1. Pluto can provide an economic solution for both a single machine and big machine systems. The key difference with the Pluto-concept is that there is no Master-Slave relationship of the control units connected to the safety-bus. Every Pluto is a Master unit and it sees the other Pluto´s inputs and outputs and can use their information to make decisions about it´s own safety. This enables simple communication and simple alterations of the safety system. With our Gateway, the information from the Pluto safety-bus can be transfered to other bus-systems creating larger networks.
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Complete machine control – Standard-compliant and safe
.. for complex and distributed plants with up to 8 064 inputs/outputs
On complex, distributed plants, PSS programmable control systems monitor safety-related functions and/or undertake complete control of the machine - whether centralised or decentralised via the safe, open bus system SafetyBUS p.
You put together your own individual solution and can rely on a system that's completely compatible :
- Modular control systems PSSmodular
- Compact control systems PSScompact
- PSSuniversal decentralised control platform
- Decentralised input/output units, PSSdio
- PSSnet network components for SafetyBUS p
- System software and programming guides
- Fast, safe communication via SafetyBUS p
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Integron safety PLC systems are designed for low, medium and high risk applications, BS EN 954-1, Category 4 control equipment.
Typical applications might include, controlling two or three safety devices on a single machine through to multiple safety devices across several safety zones.
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From 16mm to 30mm and in between, Rockwell Automation offers the broadest suite of products in the world. No matter what your push button needs are, Rockwell Automation can fill them. Allen-Bradley is well known for being a quality leader in push buttons, offering great flexibility, safety leadership, low cost of ownership, superior switching technologies, control network integration, fast delivery, and world-class support.
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The most robust PLC solution available on the market - that's the outcome of a number of laboratory tests and field trials performed worldwide with Renesas M16C/6S microcontrollers. The MCU incorporates IT800 PLC technology from Yitran Communications based on DCSK modulation scheme that has been designed specifically to cope with typical power line phenomena. This makes the device ideal for Home/Building Automation, Street and Emergency Lighting as well as Automatic Meter Reading (AMR) applications.
Further, Renesas offers all necessary building blocks for a complete PLC solution, including Software Library for the Data Link Layer (Layer 2) as well as the Network Layer (Layer 3)
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General Description
The VPCLS2 is a single-chip-solution for PROFIBUS-DP (EN50170) in the area of digital I/Os. There is no external micro-controller necessary. The VPCLS2 is pin- and function compatible with the existing LSPM2 circuit from Siemens.
Features VPCLS2
* Protocol PROFIBUS-DP
* Asynchronous interface according to PROFIBUS-DP
* Maximum data transfer rate 12 Mbit/s
* Automatic recognition of data transfer rate
* 40 Bit I/O, 1 up to 3 Byte configurable as diagnostic inputs
* Supply voltage 5V
* Pin- and function compatible with LSPM2 from Siemens
* Package PQFP80
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