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Two Shaft Shredder (revisioned shredder)
Model: PHYTON K .128. S
Power: 2 x 75 KW
Drive: Oil-Hydraulic
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The HAMMEL-shredder is a reliable working equipment, because of its robust and clear construction. The use of high-grade steel and the installation of quality products offers you the well-known HAMMEL-standard. We put technical innovations directly into practice and guarantee in this way highest quality and the latest standard.
All HAMMEL-shredders are typical for:
* high performance
* minimum dust generation
* low wear and tear
* very low noise
* no projectiles
* no fire hazard
Drive
* Our primary shredders are equipped with a diesel-hydraulic drive with Caterpillar engines or with an electric-hydraulic drive. The speed control of the shafts works in three steps and depends on the load.
Operating
* Machine operating by 4-channel remote control. The electric version is also available with a separate power unit.
Options
* Increased remote control with different function, for example magnet lift / lower, belt lift / lower, move tracks, speed control, etc.
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Application
For waste or recycling
* Waste milling before combustion (cardboard paper, rigid plastic, ...)
* Waste milling before pelletizing
* Files destruction
* Bulbs, medical waste, drugs, ...
* Metallic scraps (steel, aluminium, copper, ...)
* Plastic.
Working principle
The rotating cutting device consists of 2 or 3 assembled set of cutters, fastened on a shaft.
Fix profiled cutting part are fixed on the mill body.
A screen ensures a controlled corn size of the final product.
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SID rotary shears type I and type S:
The rotary shears of type I and S are driven by two hydraulic motors (one for each shaft).
SID machines of type I possess a hydraulic ejection door for unshreddables integrated in the frame
SID machines of type S may be equipped with a hydraulic ejection door for unshreddables integrated in the hopper
SID rotary shears of type S (-XL) are actually the sturdiest and the most powerful rotary shears around the world, with a maximal power installed of 500 kW
Advantages:
Torque arms and concussion springs, ribbed shafts, quick and easy exchange of all the wear parts, exclusive use of high quality components and materials. These properties allow us to guarantee a longer life time, a higher availability and lower operation costs
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For difficult materials withrnforeign-parts and tramprnmaterial like pallets, boxes,rncable drums, demolitionrntimber, pieces of furniture,rnparticle board, municipalrnand industrial waste.
Specifications
intake opening: 2.000 x 1.600 mm
rotor speed (rpm) approx.: 165 rpm
drive: 2 x 132 / 2 x 160 kW
dimensions of the rotors: 2 x 640 x 2.000 mm
capacity: 5.000-25.000 kg/h
weight approx.: 22.500 kg
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The M&J 1000M is a compact, mobile shredder designed for use on sites where limited quantities of waste need to be processed with considerable efficiency. It is designed to be moved to where you need it, and is available as a towed trailer or semi-trailer, with a hook lift, on crawlers and with hydraulic supports.
The 159 kW diesel-hydraulic power unit makes the M&J 1000M independent of any power supply. Because you can move it easily from one place to another, it makes an exceptionally versatile shredder solution that is ideal for many varying needs.
This is the smallest design in our range, with a throughput of 8–50 tons/hour depending on input, the number of knives specified for the cutting table, and the feed set-up.
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The M&J 4000S stationary shredder is designed to meet the special needs of plants in which the incoming material is extremely varied in both size and composition, and may also contain unpredictable components. The combination of a large cutting table and a twin-shaft shedding system makes it possible to shred almost any kind of material and that there are no problems with bridging.
The two extremely powerful shafts run asynchronously and in both directions. The power is transmitted via a double hydrostatic transmission that makes sure the machine provides full power right from startup, and takes full advantage of all the power for shredding. Variants of this large-size model are available with different mobility systems, including semi-trailer, towed trailer, crawlers and hydraulic supports.
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The M&J 6000S is one of the largest stationary shredders currently available anywhere in the world. This unit is equipped with two 4-metre-long shafts and an exceptionally large shredding zone approx. 7 sq m in size. Together, these features make this top-size unit ideal for shredding unusually bulky or very heavy inputs, and in large volumes.
In addition, the M&J 6000S is equipped with a powerful electrichydraulic power system.
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The M&J 1000S is a stationary shredder with two powerful shafts that run asynchronously and in both directions. The interaction between these two shafts moves the input material around, avoiding bridging and ensuring maximum throughput.
It is the smallest design in our range, with a capacity of 8–50 tons/hour depending on input, the number of knives specified for the cutting table, and the feed set-up.
The modular design makes it easy to adapt M&J 1000S shredders to meet specific operating requirements in new and existing plants. The combination
of relatively small size and highly robust efficiency makes this shredder
very versatile. This means you can use it for shedding an unusually wide range of inputs, even though it is designed for stationary installation.
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Shredder
Another tool in the chip processing system is a simple shredder. The shredder cuts material that can be metered by auger into flowable chips. This shredder is the most cost effective addition to a chip processing system for chips greater than 4" but less than 10" and for material without large solids that can be conveyed in an auger.
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RS60 and RS100 series
The RS60 and RS100 have been developed from the RS50 series. Our extensive experience with the smaller series has been incorporated into the design of what is currently the largest four-shaft series available from UNTHA. The RS60 and RS100 machines are also equipped with the patented UNTHA four-shaft system with perforated screen (patent number 319535). With a cutter clearance width of 1.5 m and height of 1 m, the machines in both series are capable of shredding up to 10,000 kg of material per hour with a driving force of 100 kW. The features on offer mean that an extremely wide range of materials can be shredded.
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RS45 and RS50 series
The design for the RS45 and RS50 series is derived from the logic of the world’s first industrially produced four-shaft shredder, the RS30. Like the RS30, the RS45 and RS50 versions use the shredder design of the patented UNTHA four-shaft system with perforated screen (patent number 319535). Both series are ideal for multi-shift continuous working and particularly difficult operating conditions.
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Wet organic waste, shredded woody structural material and various aggregates (residue waste and sewage sludge) are transformed by the MASHMASTER screw mixer into an output mixture ideal for the rotting process. Four electrically driven screw shafts keep the material in an intensive mixing motion. Rugged tools on the screws provide unraveling homogenization.
Advantages at a glance
* shredding-mixing-homogenization in one machine
* accurate definition of the mixing ratio, and automation with conveyor belt feed possible with electronic scales
* prolonged service life with wear-resistant tools, tray with interchangeable base
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High powered multi-shaft shredders:
These machines shred waste residue and recyclable materials with ease. Ideal for reducing the volume of materials at an optimum cost-benefit ratio.
Other features include:
Rugged design, very reliable, operator-friendly, low running costs, wide range of applications and particularly suitable for shredding lengthy objects...
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RS40 series
Immediately after completing the development of the world’s first four-shaft shredder, the RS30, UNTHA started designing a larger series with different cutter clearances. This resulted in the RS40 series, which also featured the patented UNTHA four-shaft system with perforated screen (patent number 319535) used in our RS30 series (a range which was already proving to be very successful). Larger cutter clearances and significantly higher driving powers allow this series to be used in a much wider range of applications. A broad range of cutters is available and can be combined with different versions of the perforated screen for specific tasks. Driving powers of up to 37 kW provide through-put rates as high as 3000 kg per hour.
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RS30 series
The world’s first four-shaft shredder is part of UNTHA’s RS30 series. With this series, the four-shaft shredder and perforated screen invented and patented (patent number 319535) by Anton Unterwurzacher were incorporated into an industrially produced machine for the first time. Over the last 25 years the series has been continuously developed and improved and offers highly sophisticated technology.
The four-shaft shredders in this series can be supplied with three different driving powers and have been a favorite among our customers for many years. The numerous cutter and screen variants, which can be individually combined to suit your requirements, allow the shredder to be used for a wide range of applications, which is why this shredder was also originally known as the "universal shredder".
RS30-450
Cutter clearance [mm] 450x560
Driving power [ kW ] 11/15/22
Through-put [kg/h] up to 1,000
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Tires and rubber
Shredding is the only way to reduce the growing mountain of used tires. UNTHA has therefore developed special cutters for two and four-shaft machines for this very purpose. Depending on the intended use, both shredder systems can achieve a defined rubber granule size of 20 to 100 mm and larger. The rubber granules produced are mainly processed further in recycling plants, e.g. granule factories, or burnt in cement works as an alternative energy source.
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Crushing of large swarf is a prerequisite for automatic swarf processing and cost-efficient transport.
THE ADVANTAGES OF THE STEIMEL- SWARF CRUSHER TYPE RS:
- High crushing performance with low energy requirement
- Low noise crushing
- Good accessibility of crushing chamber
- Can be integrated in any swarf processing system
- Long service life of low wear crusher tools
- Low maintenance cost due to quick replacement of wearing parts
- No special foundations required (B25 sufficient for dowel fixing)
THE FUNCTION:
Long swarf is fed into the crusher hopper by swarf conveyor systems or other means. By an ultrasonic sensor at the crusher hopper the crusher is automatically switched on and off.
The long swarf in the crusher hopper is drawn by the tearing arm. Supported by guiding hooks it is first transported to the coarse crusher and then to the fine crusher. The broken short swarf is discharged by two wiper blades via a chute.
Small sized solid parts usually pass through the crusher without blocking. Larger parts and bar-ends which might block the crusher initiate the blocking control. A reversing sequence is automatically started to discharge the solid parts. If this is not possible after several clockwise and counter-clockwise rotations of the crusher head the crusher stops. The blocking material can then be removed through the inspection hatch. Due to the typically inclined position of the STEIMEL crushers there is hardly any spilling of swarf or coolant.
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Versatility and robustness
Open-type rotor granulator designed for recovery of defective pieces and sprues in a closed circuit beside the injection moulding machines. Rotor with a 200 mm diameter and length ranging from 200 mm to 450 mm.
Customer oriented solutions.
Hopper Versatility
> manual feeding as well as feeding from robot or conveyor belt
> Feed port complete with device that prevents return of material to grind
> Large funnel for easier feeding
> Possibility of feeding pieces up to a size of a maximum of 600 mm
Quality of the regrind
no dust and uniform size, thanks to: > drains to avoid powder build-up behind rotating discs
> two lateral discs running with the rotor, to eliminate friction of the material to be ground against the chamber sides, avoiding deformation from stress.
Silent functioning
(extremely reduced sound levels, below 80 dB(A) for most polymers used)
> progressive cutting action
> soundproofing panels
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The EXTRAC® Division of WAM® has been specialising in the development and manufacturing of Bag Emptiers for many years.
Today's range offers Manual Bag Openers and Automatic Bag Splitters in various versions including a wide range of options and accessories which makes this equipment suitable for applications virtually in all industries.
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Our Bag Break Systems are designed in the modular concept using standard components. This gives you more options when designing systems to fit your needs. Standard units include a bag station hopper, grate with cutter blade, bag shelf, and dust collecting systems. Discharging accessories include gravity, auger, or air options. The Cumberland Bag Compactor will aid in disposing of your empty bags.
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Application
Neue Herbold - Single-Shaft-Shredders HZR Series are mainly used for pre-cutting of bales, scrap tires, energetic utilization of waste as well as post consumer waste.
Technique
Neue Herbold - Single-Shaft-Shredders are equiped with a slow operation rotor. A hydraulically controlled ram feeder transports the feeding material into the cutting area of the rotor. Once the ram feeder has reached its final position it returns automatically to its starting position.
A powerful drive unit with a hydro clutch supplies strong engine power.
Advantages
- automatic reverse operation
- exchangeable knife supports
- exchangeable cutting heads (bolted/plug-in connection)
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LRK series
The LRK series of single-shaft shredders has been specially developed for plastic shredding with intermediate through-put rates. Our principal aims when developing this series were user-friendliness, reliable operation and low wear-related costs.
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MR series
The MR series was primarily conceived for the shredding of plastics but is also used, for example, for processing wood off-cuts and textiles. The outstanding feature of this mid-range single-shaft shredder is its high through-put rate, achieved with the help of the rotor and swing-pusher in-feed system used to force materials into the machine. The geometric shape of the rotor can be adapted and the most suitable cutting blades selected to meet your specific requirements.
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The patented BHS Rotorshredder achieves a selective size reduction, disintegration and separation of:
# electric and electronic scrap (WEEE)
# refrigeration units
# shredder light fraction
# shredder heavy fraction
# non-ferrous metal compounds
# slags
# and much more
All materials are selectivly reduced in size and at the same time compo-
site materials are disintegrated to a large extent. In the BHS Rotorshred-
der RS the input material is crushed by using a combination of impact and shear forces. The machine is working continuously. After reaching the targeted size, the material immediately leaves the machine by cen-
trifugal force. The shredding tools are of very simple design and require no adjustment or sharpening.
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For shredding to exactly defined sizes of piece, the ERDWICH single-shaft technology represents the sophisticated and economic solution. The effective, thousand fold proven rotor – stator cutting principle with sieve below for defining the size of piece reduces the materials exactly in a single-pass operation. The material is grabbed by the cutting rotor and is cut repeatedly at the stator until the desired size is reached and is discharged through the perforated sieve mounted under the machine. Due to their space-saving construction and their variable drive concepts with rotation speeds specially adapted to the material, these solid, highly efficient shredders are the all-rounder for universal fields of application.
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When roughly shredding voluminous cardboard articles and waste consisting of corrugated board, the cardboard shredders from ERDWICH are in their element, either as a preliminary stage for subsequent continuous recycling processes or for the optimal pressing efficiency of pressing systems.
The material is fed manually or via a conveying system into the machine. The slow-speed draw-in rotor seizes the material. The faster running ripping rotor equipped with flail type ripping elements shreds it between the two rotors.
The different sizes and equipment variants of our shredders are suitable for a huge spectrum of applications and are readily adaptable to individual customer requirements.
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The AZR 600-600S series provides a compact design combined with great power. These machines are best suitable for use in small or medium-sized companies which attach great importance to an optimum cost-benefit ratio.
Further features include:
robust design, high throughput rates, excellent reliability, operator-friendly, easy maintenance, low operating costs, wide range of applications
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Our machines of the AZR 800 - 2000S series are extremely powerful:
their solid construction allows for the efficient and economic shredding of bulky and large materials.
Further features include:
robust design, high throughput rates, excellent reliability, operator-friendly, easy maintenance, low operating costs, wide range of applications.
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The AZR 60 of the PRIMUS series is the
starter model of the single-shaft material
shredders with drawer feed. An economical series with maximum cost-benefit ratio.
Other features include:
Sturdy construction, high throughput rates, very reliable, easy to use, easy maintenance, lower operating costs and a wide range of possibilities for use.
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... see all the products in the category
Shredders
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