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LANNER® chip crushers are suitable for breaking up steel wool, stainless steel, titanium, aluminium, brass and cast chips that are high in oil content. The broken, free flowing chips achieve around 20% of their original volume depending on the type of material.
Chips from high-alloyed or rough materials are not a problem for our chip crushers. The robust design of the electromechanical motor means you can apply ideal crushing parameters. You have the option of a hydraulic motor for chips with a high percentage of bulk. Added bulk such as rods or turned parts are removed from the crushing area by automatic bulk separators. If bulk like this does end up in the crushing funnel, the motor switches itself off. Then a part of the crushing wall opens. A quick reversal of the knife head sends some of the already crushed chips and the bulk part out through the open hatch. Then the hatch closes and the crusher starts up again.
An SPS controller in the control box manages the disturbance function on a fully automatic basis.
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The HAMMEL KompBio is a multi talent. Different machines are united in one:
* primary shredder
* screen
* secondary shredder
The HAMMEL KompBio works in several steps. In the first step the feeding material, for example:
* biomass
* fresh wood
* root stems
* tree stems
* compost
* wet wood
* waste wood
is pre-shredded, afterwards it drops on the integrated disc screen, where organic and mineral parts are separated and discharged. The here generated end product is suitable for composting.
The clean, pre-shredded wood is then carried to the secondary shredding step. Exchangeable screen baskets and the design of the secondary unit guarantee an exact and regular end product with almost 100% constant chip size according to further usage of the crushed material (composting or energy utilization).
The secondary shredder, integrated in the HAMMEL KompBio, produces chips with a size of approx. 40 mm to 100 mm (depending on the size of the screen basket). Alternatively, the HAMMEL KompBio could be used as a windrow turner. For this purpose the screen basket of the secondary shredder is kept open during the shredding process.
In case the material contains metal parts, the HAMMEL KompBio can be optionally equipped with a magnet. By the way, our multi talent does not only shred wood but also a multitude of other materials.
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Specifications
intake opening: 1.305 x 1.250 mm
no. of tools: 37 unit
dimensions of the rotors: 1.305 x 370 mm
rotor speed (rpm) approx.: 85-132 rpm
drive: 22-55 kW
capacity: 200-3.000 kg/h
weight approx.: 4.000 kg
dimensions: 278 x 240 x 150 cm
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Double-shaft-shredder (pre-und re-shredding)
Throughput capacity up to 100 tons/h. Economic coarse reduction by the inteligent double-rotor technology. Pre- and re- shredding of used timber and green waste, municipal and industrial waste as well as rejects.
Application
For municipal waste, bulk rubbish and industrial waste, old timber as well as rejects.
Specifications
intake opening: 1.250 x 2.100 mm
rotor speed (rpm) approx.: 75-95 rpm
drive: 45-90 kW
no. of tools: 2 x 19 unit
dimensions of the rotors: 2.100 x 500 mm
capacity: 5.000-20.000 kg/h
weight approx.: 12.000 kg
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Shredder
Another tool in the chip processing system is a simple shredder. The shredder cuts material that can be metered by auger into flowable chips. This shredder is the most cost effective addition to a chip processing system for chips greater than 4" but less than 10" and for material without large solids that can be conveyed in an auger.
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Crushing of large swarf is a prerequisite for automatic swarf processing and cost-efficient transport.
THE ADVANTAGES OF THE STEIMEL- SWARF CRUSHER TYPE RS:
- High crushing performance with low energy requirement
- Low noise crushing
- Good accessibility of crushing chamber
- Can be integrated in any swarf processing system
- Long service life of low wear crusher tools
- Low maintenance cost due to quick replacement of wearing parts
- No special foundations required (B25 sufficient for dowel fixing)
THE FUNCTION:
Long swarf is fed into the crusher hopper by swarf conveyor systems or other means. By an ultrasonic sensor at the crusher hopper the crusher is automatically switched on and off.
The long swarf in the crusher hopper is drawn by the tearing arm. Supported by guiding hooks it is first transported to the coarse crusher and then to the fine crusher. The broken short swarf is discharged by two wiper blades via a chute.
Small sized solid parts usually pass through the crusher without blocking. Larger parts and bar-ends which might block the crusher initiate the blocking control. A reversing sequence is automatically started to discharge the solid parts. If this is not possible after several clockwise and counter-clockwise rotations of the crusher head the crusher stops. The blocking material can then be removed through the inspection hatch. Due to the typically inclined position of the STEIMEL crushers there is hardly any spilling of swarf or coolant.
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Heavy Rasper
Chopping into <30 mm chips (FE-attachments are removed)
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Horizontal-Axis Crusher (HAC)
Economically designed for continuous low volume reduction of bulky / stringy metal turnings at the source, your CNC machine. The HAC metal crusher is designed to be fed by standard chip conveyors and provides up to 12 times reduction of steel, aluminum, brass, copper and alloys. Use free standing (with optional frame) or attached to your machines. Streamline your production process, reduce production floor downtime and reduce employee exposure to dangerous metal scrap handling.
Vertical Axis Crusher (VAC)
Designed to reduce large volumes of metal turnings, the Vertical-Axis Crusher saves valuable floor space and produces flowable chips ready for further processing. The revolving feeder arm and cast cutters in Prab's chip crusher easily handles large wads of tangled turnings, automatically reducing them to shovel grade chips. Manufactured at our facility in Kalamazoo, MI.
Features, Benefits & Options:
- Designed with low horsepower, standard motor producing high torque at low speeds.
- Standard gear box and drive belt.
- Quietly crushes bushy steel, alloys, and nonferrous turnings into shovel grade chips.
- For use in machine shops, screw machine houses, scrap yards and central salvage areas of large manufacturing plants.
- An automatic solids ejector with reverse cycle and slip clutch protects the crusher from tramp metal and bar end damage.
- Austempered iron crusher hopper for extreme durability and longevity.
- Available in two models and can handle from 1 to 2 tons of steel per hour.
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... see all the products in the category
Shredders
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Extracting machines automati to us Arcofast series
The Arcofast is an extracting machine automatic rifle to lateral positioning (operating or opposite side), for the pieces withdrawal of money pressofusi and their drainage by means of lateral ribaltamento of 90°.
Composed from arm of withdrawal of money, mounted on adjustable support of support, to commando electrical worker for the movements of income and escape, with programmabile preapproach. The commando is always pneumatic, instead, for the functions of taken, extraction centers them. Pneumatic commando for the functions of taken, extraction centers them, ribaltamento and warehouse pieces. Drive with electric motor to alternating current set in action from inverter. Suit of control panel, cables connection electrical workers, device of control prelevamento pieces with predisposed support to receive 6 sensors (the ns. supply comprises of series n. 2 sensors). The version Arcofast 3 is in a position to serving presse from 140 to 560 ton.
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Automatic sprayers model PLUS
The PLUS model is created to serve die-casting machines from 400 to 2500 ton. Buold with brushless motors (on both horizontal and vertical axis) it is able to move the 2 axis at the same time in order to allow entries, internal movements and exits from the dies at very high speed (up to 1,2 m/s). In order to satisfy the different needs of any foundry we have created several models where the difference is basically the vertical stroke (1000 mm, 1300 mm, 1500 mm, 1750 mm, 1900 mm) and of course the horizontal axis. The spraying head is equipped with 7 nozzles fixed platen + 7 nozzles movable platen for the smallest model up to more than 40 nozzles fixed platen 40 nozzles movable platen for the biggest model. On demand it permits to use a spraying head divided into 3 working bands independently programmable with double solenoid valves (one for mixing and two for blow) for spraying of a first lubricant. The easy programming of times, speeds and positions is guaranteed by a microprocessor Siemens S7 and a control panel equipped with dies memory.
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To provide our customers completely integrated production cells, IDRA has established strong partnerships with the main foundry automation suppliers.
For extraction of castings Idra cooperates with ABB and uses the IRB series Robots, also for programming and diagnostic. These are completely integrated in the die casting cell so as to have only one reliable production system.
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The LX/L series die lubricator with 1 or 2 axis, assures precise and accurate spraying for easy extraction of castings.
Modular standard lubrication head with adjustable width to adapt to the shape of the casting. On request, lubrication heads of other brands can be mounted.
Spraying cycles are automatically adjusted to any changes made to the program and stored on flash eprom. The Lubricator is supplied with standard functions easy to customize.
Equipped with Siemens S7 Control for flexible and efficient management, as well as a TOUCH-SCREEN operator panel to store all programs on flash eprom.
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Die spotting press / try-out press
* 4-column presses (HTP)
* 4-column presses (HS4-W)
* Hyd. double-sided presses (HD-W)
Pressing force: 630–25.000 kN
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DESCRIPTION
The press BV or MIL is used for splitting, adjusting, maintenance and try-out operations on dies and moulds (thermoplastics, die casting, thermosetting, rubber and blanking) and it is possible to inject special waxes, at low pressure, into the mould.
CONSTRUCTION
The very sturdy structure consists of a welded and normalized steel basement and cast iron base-plate.
The lower plate is idraulically extensible and therefore it makes easier the carrying-out of the mould loading and unloading. Furthermore it makes possible to draw the die or mould lower part out of the press by carrying-out the treatments in effortless work position.
The upper plate slides vertically by hydraulic actuation on the four guide columns and can be overturned by 360° way it is possible to put the upper part of the die or mould upper part in effortless work position. The upper plate clamping in the exact horizontal positioning will be given by four hydraulic actuated locating pegs.
CONTROL PANEL
Each button on the control panel is marked with a clear function. The sequence of movements is controlled by PLC-SIEMENS S7 to prevent any mistake of the operator.
MACHINE CONTROLS
Pre-programmed SIEMENS S7- electronic controls.
ADVANTAGE
- Digital control of the parallelism
- Digital monitoring of stroke
- Digital monitoring and setting of pressure
- Self-learning system for recording of mould stroke
- Multi-languages diagnostic error search
- Management of all press functions
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REIS try-out and spotting presses guarantee perfect dies prior to production run. High quality, precision and economic efficiency of our spotting presses offer decisive advantages for any tool and die maker. REIS spotting presses reduce the production costs for a die and also result in reduction of fixed costs.
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Master Bond manufactures an extensive line of chip encapsulation compounds and other specialty electronic encapsulation systems designed to meet the diverse needs of the microelectronics industry. These electronic grade adhesive products are currently employed in applications ranging from glob tops to surface mounting to BGA underfills, potting and heat sinking. Many of our compounds have unique properties such as low thermal expansion coefficients, exceptionally high thermal conductivity, low stress, etc.
Die attach adhesives for chip-on-board assemblies offer outstanding bonding strength for adhering components directly onto printed circuitry. Their dimensional stability is remarkable, even upon prolonged exposure to adverse environmental conditions.
Master Bond has one component epoxy underfill compositions which feature rapid cures of 10-15 minutes at moderately elevated temperatures and offer excellent underfill-to-die passivation.
Epoxy underfills contains low viscosity, highly flowable compounds that produce uniform void-free epoxy layers for enhancing the protection of the active die surfaces and improve stress distribution away from solder interconnects. Master Bond, has formulated no flow fluxing underfill whose use greatly simplifies conventional flip chip assemblies, some of which can be fully cured during standard reflux cycles in-line processing.
Master Bond provides prompt personalized "one-on-one" technical assistance and will be glad to answer any questions you may have. We have over three decades of experience in solving technical problems.
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- UV and thermally curing
- Short curing time
- Outstanding temperature resistance
- Available in black too
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DYMAX encapsulants cure in seconds upon exposure to UV and/or visible light to produce tough, flexible encapsulants for bare die, wire bonds, or integrated circuits (IC). The fast cure helps reduce processing and energy costs associated with alternative technologies. The materials are all one part, so no mixing is required and viscosity is consistent. DYMAX encapsulating materials have high ionic purity, resistance to humidity and thermal shock which effectively protect components. These encapsulants contain no sharp, abrasive mineral or glass fillers which may abrade fine wires. Their combination of low Tg and low modulus translates into low stress for bonded wires.
Ultraviolet light curing resins are ideal for glob top and chip-on-board applications. They may also be used on flex circuits (FPC) for encapsulating ICs, coating the circuit or attaching it to glass or PCB. A wide range of viscosities, from thin wicking to non-flowing gel is available.
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Application areas
Depending on the application area of the chip, the re-
quirements on the chip encapsulation compound, its
processing and resistance to stresses and strains are
very different. The most frequent application areas and
appropriate encapsulation compounds are listed in the
chart below.
You can find more detailed information as well as technical data on optimized products for automotive and industry, customized chip encapsulation compounds for consumer products and globally leading systems for card technology
in the specialist article “New chip encapsulation compounds: The suitable product for any requirement”
our brochure “Chip encapsulation compounds – DELO-KATIOBOND, DELO-MONOPOX”.
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Supporting materials consisting of polyethylene, vinyl, polyurethane, cellular rubber, metal films and cork can be processed and punched with extraordinary close tolerances.
The production of extraordinarily punched pieces and die-cut shapes is conducted by rotational and elevation punching automation facilities.The punched pieces are available in non-adhesive, one-side and double-side self-adhesive versions and are deliverable in accordance with special demands and types of applicability such as, for example, individually punched pieces, punched pieces automatically aligned on roll with and without protective covering.
If desired, the punched pieces are equipped with a handling tongue or an additional excess length in order to permit improved application.
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