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"M" SERIES SHREDDERS
Alongside the traditional 4-shafts equipped shredders, I.S.V.E. proposes a series of single-shaft equipped shredders with pusher-drawer.
These machines are purposely studied to shred thick materials and highly resistant to cut such as plastic blocks and sheets, various types of timber, paper, extruded polymer pipes, etc.
Operation drawings:
A pusher-drawer with hydraulic drive pushes the material towards a tools-holder roller which carries out the first breaking and thanks to its rotation and to the COUNTER-BLADE action makes a first breaking and the shredding of the product.
The product passes through a drilled screen, which allows establishing the final sizes of the material.
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.S.V.E. designs and manufactures shredding equipments such as single-shaft shredders, double-shaft shredders, four-shaft shredders, combined systems and granulator grinders customised to meet customer requirements.
Its plants have been widespread for years in all European and in many extraeuropean countries.
ISVE products come in 3 lines:
“Tritotutto” industrial shredders line are machines specifically made to shred both urban and industrial wastes such as plastic, paper, cardboard, wood and packagings, fruit shells, fruit stones hide scraps and leather, barks, cans, tyres, waste wood, etc.
Models range from the smallest and simple one (5,5 KW) to the model with a larger loading inlet and higher performance, with the installed power capacity up to 30 KW.
Please visit the “shredding demo videos” area of our website, to see this versatility.
“Combi” series: shredder with an in-line granulator, capable of producing final chips ranging between 12 and 4 mm suitable for shredding bulky plastic material, paper documents and wood.
Industrial single-shaft shredders with hydraulic pusher-drawer, complementary systems for double and four shafts shredders.
These machines complete the range of I.S.V.E precrushing system. Said machines are particularly suitable for shredding high specific weight elements such as plastic blocks, big pieces of wood, pallets, paper documents, extruded polymer pipes, etc
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Applications
The high-speed shredder has been specially designed for material, such as:
* fresh wood
* green waste
* branches and bushes up to 300 mm diameter
* forest residue
* bark
* waste wood
Material feed
The raw material is loaded directly into the automatically operated feed hopper and goes through the feed roller into the shredding rotor. This principle guarantees continuous and permanent material feeding. If the material is too dense, the feed belt revs are automatically regulated and adjusted to suit the material, to prevent blockages in the rotor. The rotor is equipped with bolt-on hammers, which are easy and quick to change. They produce an end product of less than 50 mm*.
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SID secondary shredders: granulators
SID granulators are sturdy knive mills with a speed of up to 300 revolutions/min.
Preshredded materials are introduced and cut by the granulator to an adjustable particle size of 8 to 80 mm .
Advantages:
* Robustness : the MR 200 is suitable for the treatment of inhomogeneous material and can be loaded with massive objects (hard to shred). Full, massive rotor.
* High throughput due to the cutting geometry and the powerful drive (up to 250kW).
* Granulometry : the size after shredding may be adapted by the use of adjustable easy to exchange grids. Adjustable granulometry by quickly adjustable cutting gap.
* Low maintenance costs : the MR 200 is particularly resistant to wear thanks to the use of sturdy and largely dimensioned components.
* Low wear : Knives made out of highly resistant alloyed steel (tensil strength > 2000 N/mm2). Complete wear protection (Hardox).
* Safety for persons : the MR 200 is entirely covered and it may operate in a fully automatic mode, therefore corresponding to the highest safety standards.
* Safety for machinery: hydraulic door for the evacuation of unshreddables. Anti blocking and overload protection.
Development
It was our goal to bring the sturdiest granulator with the lowest maintenance costs on the market.
The MR 200 is a sturdy machine able to treat unsorted and massive objects. It is the conjunction of SID’s long experience in the construction of shredding plants and the finest up to date FEM simulation tools determining the properties of materials.
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Application
For recycling of generalrnwood waste, packagingrnmaterial, plastic films, solidrnplastic, paper, textiles,rnmunicipal solid waste andrnindustrial productionrnresidues - bulk materialrnor bales.
intake opening: 2.000 x 2.000 mm
dimensions of the rotors: 640 x 2.000 mm
rotor speed (rpm) approx.: 150 rpm
drive: 132-200 kW
capacity: 2.000-8.000 kg/h
weight approx.: 18.000 kg
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Single Shaft Shredder
Model Top-Cut-Hydro 2600
Installed Powers (KW): 250
Drive Oil - Hydraulic (2 hydraulic motors)
Rotor diameter: 600mm
Rotor Length 2600mm
The Heavy-Duty shredder “Top Cut Hydro 2600” with its 250KW installed power and rotor driven by oil-hydraulic unit, doesn’t fear thick materials like WEEE (refrigerators, wash machines, etc) and ALLUMINIUM SCRAP (bales, carters, profiles, scrap from foundry, etc). Productions (Kg/hr):3000-5000
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Single Shaft Shredder
Model: ECO/M 2000
Drive Mechanical
Installed Power 200KW
Rotor Diameter 600mm
Rotor Length 2000mm
Waste reducer ECO M/2000 with large hopper feed (1300 L x 2000 W) and power 200KW. WEEE, Shredding of plastics (Pet, bottles, injection moulding, cumbersome materials), leather, textiles, MSW, paper & paperboard.
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Drive
* Diesel hydraulic drive with Caterpillar-engines or alternatively with electric hydraulic drive.
Operating
* via switch box and through an upstreamed plant. The secondary shredder has a direct connection to the primary shredder, therefore a priority switch off in case of interferences is possible.
Permanent over-belt magnet
* The magnet is installed in line over the discharge point of the output belt. Metal parts are discharged in moving direction to achieve the best possible metal separation. The measurement of the magnets depend on application size.
Options
* different electric or permanent magnets
Automatic metal separation
* The automatic metal separation consists of a metal detector and a discharge flap. It recognizes ferrous and non-ferrous metal parts in the material. The metal detector is adjustable to variable sensitivity. It is positioned at the feeding belt and controls a discharge flap, which is situated at the end of the belt or before the secondary shredder.
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Single-shaft shredder for pre-shredding
The TERMINATOR is a slow speed, high torque single-shaft shredder for hard-to-shred waste. C&D, railroad ties, carpet, MSW and tires are no problem for the rugged teeth mounted on the shredding rotor and opposing counter comb. The stepless cutting gap allows adjustment of the size of the output material. There is a choice of two drive systems – either a hydraulic system with optional disconnection from the shredding unit for constant power, or mechanical direct-drive for maximum efficiency.
Advantages at a glance
* shredding of the most difficult materials
* rugged design as pre-shredder provides high degree of shredding
* variable particle size by adjusting cutting gap
* hydraulic drive with constant power control and optional separated design or direct-drive with optimum degree of efficiency
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Chipboard, softwood, kiln dried hardwood as well as all wood waste arising in typical carpenter and joinery companies.
Specifications
intake opening: 800 x 700 mm
dimensions of the rotors: 160 mm
no. of tools: 15 unit
rotor speed (rpm) approx.: 240 rpm
drive: 11 kw
capacity: 100-400 kg/h
weight approx.: 830 kg
dimensions: 189x166x155 cm
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The M&J 2000M is an extremely robust mobile single-shaft shredder designed for processing relatively straightforward inputs in large quantities. The M&J 2000M is equipped with a 205 kW diesel-hydraulic power unit that does away with the need for an on-site power supply.
It is available as a towed trailer or semi-trailer, on crawlers and with hydraulic supports, for easy transport. This mid-size unit is particularly suitable for use at landfills, where it can be moved around as required. It is also ideal for contractors and other operators that need reliable, effective mid-range shredding capacity at different locations and different parts of a site.
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TR series
The TR series has been specially developed to deal with alternative and secondary energy sources. The increased rotor diameter of 1100 mm shows that UNTHA is taking secondary-shredding to another level. The resultant increase in screen surface area facilitates high output volumes of up to 15t/h.
The TR series can process all kinds of mixed household refuse in preparation for thermal processing in mono and co-combustion systems. A homogenous end product is achieved taking into account the combustion system (fluidised bed or rotary kiln) in operation.
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Two Shaft Shredder (revisioned shredder)
Model: PHYTON K .128. S
Power: 2 x 75 KW
Drive: Oil-Hydraulic
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The HAMMEL-shredder is a reliable working equipment, because of its robust and clear construction. The use of high-grade steel and the installation of quality products offers you the well-known HAMMEL-standard. We put technical innovations directly into practice and guarantee in this way highest quality and the latest standard.
All HAMMEL-shredders are typical for:
* high performance
* minimum dust generation
* low wear and tear
* very low noise
* no projectiles
* no fire hazard
Drive
* Our primary shredders are equipped with a diesel-hydraulic drive with Caterpillar engines or with an electric-hydraulic drive. The speed control of the shafts works in three steps and depends on the load.
Operating
* Machine operating by 4-channel remote control. The electric version is also available with a separate power unit.
Options
* Increased remote control with different function, for example magnet lift / lower, belt lift / lower, move tracks, speed control, etc.
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Application
For waste or recycling
* Waste milling before combustion (cardboard paper, rigid plastic, ...)
* Waste milling before pelletizing
* Files destruction
* Bulbs, medical waste, drugs, ...
* Metallic scraps (steel, aluminium, copper, ...)
* Plastic.
Working principle
The rotating cutting device consists of 2 or 3 assembled set of cutters, fastened on a shaft.
Fix profiled cutting part are fixed on the mill body.
A screen ensures a controlled corn size of the final product.
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SID rotary shears type I and type S:
The rotary shears of type I and S are driven by two hydraulic motors (one for each shaft).
SID machines of type I possess a hydraulic ejection door for unshreddables integrated in the frame
SID machines of type S may be equipped with a hydraulic ejection door for unshreddables integrated in the hopper
SID rotary shears of type S (-XL) are actually the sturdiest and the most powerful rotary shears around the world, with a maximal power installed of 500 kW
Advantages:
Torque arms and concussion springs, ribbed shafts, quick and easy exchange of all the wear parts, exclusive use of high quality components and materials. These properties allow us to guarantee a longer life time, a higher availability and lower operation costs
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For difficult materials withrnforeign-parts and tramprnmaterial like pallets, boxes,rncable drums, demolitionrntimber, pieces of furniture,rnparticle board, municipalrnand industrial waste.
Specifications
intake opening: 2.000 x 1.600 mm
rotor speed (rpm) approx.: 165 rpm
drive: 2 x 132 / 2 x 160 kW
dimensions of the rotors: 2 x 640 x 2.000 mm
capacity: 5.000-25.000 kg/h
weight approx.: 22.500 kg
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The M&J 1000M is a compact, mobile shredder designed for use on sites where limited quantities of waste need to be processed with considerable efficiency. It is designed to be moved to where you need it, and is available as a towed trailer or semi-trailer, with a hook lift, on crawlers and with hydraulic supports.
The 159 kW diesel-hydraulic power unit makes the M&J 1000M independent of any power supply. Because you can move it easily from one place to another, it makes an exceptionally versatile shredder solution that is ideal for many varying needs.
This is the smallest design in our range, with a throughput of 8–50 tons/hour depending on input, the number of knives specified for the cutting table, and the feed set-up.
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Wet organic waste, shredded woody structural material and various aggregates (residue waste and sewage sludge) are transformed by the MASHMASTER screw mixer into an output mixture ideal for the rotting process. Four electrically driven screw shafts keep the material in an intensive mixing motion. Rugged tools on the screws provide unraveling homogenization.
Advantages at a glance
* shredding-mixing-homogenization in one machine
* accurate definition of the mixing ratio, and automation with conveyor belt feed possible with electronic scales
* prolonged service life with wear-resistant tools, tray with interchangeable base
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High powered multi-shaft shredders:
These machines shred waste residue and recyclable materials with ease. Ideal for reducing the volume of materials at an optimum cost-benefit ratio.
Other features include:
Rugged design, very reliable, operator-friendly, low running costs, wide range of applications and particularly suitable for shredding lengthy objects...
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RS40 series
Immediately after completing the development of the world’s first four-shaft shredder, the RS30, UNTHA started designing a larger series with different cutter clearances. This resulted in the RS40 series, which also featured the patented UNTHA four-shaft system with perforated screen (patent number 319535) used in our RS30 series (a range which was already proving to be very successful). Larger cutter clearances and significantly higher driving powers allow this series to be used in a much wider range of applications. A broad range of cutters is available and can be combined with different versions of the perforated screen for specific tasks. Driving powers of up to 37 kW provide through-put rates as high as 3000 kg per hour.
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RS30 series
The world’s first four-shaft shredder is part of UNTHA’s RS30 series. With this series, the four-shaft shredder and perforated screen invented and patented (patent number 319535) by Anton Unterwurzacher were incorporated into an industrially produced machine for the first time. Over the last 25 years the series has been continuously developed and improved and offers highly sophisticated technology.
The four-shaft shredders in this series can be supplied with three different driving powers and have been a favorite among our customers for many years. The numerous cutter and screen variants, which can be individually combined to suit your requirements, allow the shredder to be used for a wide range of applications, which is why this shredder was also originally known as the "universal shredder".
RS30-450
Cutter clearance [mm] 450x560
Driving power [ kW ] 11/15/22
Through-put [kg/h] up to 1,000
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Versatility and robustness
Open-type rotor granulator designed for recovery of defective pieces and sprues in a closed circuit beside the injection moulding machines. Rotor with a 200 mm diameter and length ranging from 200 mm to 450 mm.
Customer oriented solutions.
Hopper Versatility
> manual feeding as well as feeding from robot or conveyor belt
> Feed port complete with device that prevents return of material to grind
> Large funnel for easier feeding
> Possibility of feeding pieces up to a size of a maximum of 600 mm
Quality of the regrind
no dust and uniform size, thanks to: > drains to avoid powder build-up behind rotating discs
> two lateral discs running with the rotor, to eliminate friction of the material to be ground against the chamber sides, avoiding deformation from stress.
Silent functioning
(extremely reduced sound levels, below 80 dB(A) for most polymers used)
> progressive cutting action
> soundproofing panels
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The EXTRAC® Division of WAM® has been specialising in the development and manufacturing of Bag Emptiers for many years.
Today's range offers Manual Bag Openers and Automatic Bag Splitters in various versions including a wide range of options and accessories which makes this equipment suitable for applications virtually in all industries.
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Our Bag Break Systems are designed in the modular concept using standard components. This gives you more options when designing systems to fit your needs. Standard units include a bag station hopper, grate with cutter blade, bag shelf, and dust collecting systems. Discharging accessories include gravity, auger, or air options. The Cumberland Bag Compactor will aid in disposing of your empty bags.
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Application
Neue Herbold - Single-Shaft-Shredders HZR Series are mainly used for pre-cutting of bales, scrap tires, energetic utilization of waste as well as post consumer waste.
Technique
Neue Herbold - Single-Shaft-Shredders are equiped with a slow operation rotor. A hydraulically controlled ram feeder transports the feeding material into the cutting area of the rotor. Once the ram feeder has reached its final position it returns automatically to its starting position.
A powerful drive unit with a hydro clutch supplies strong engine power.
Advantages
- automatic reverse operation
- exchangeable knife supports
- exchangeable cutting heads (bolted/plug-in connection)
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LRK series
The LRK series of single-shaft shredders has been specially developed for plastic shredding with intermediate through-put rates. Our principal aims when developing this series were user-friendliness, reliable operation and low wear-related costs.
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MR series
The MR series was primarily conceived for the shredding of plastics but is also used, for example, for processing wood off-cuts and textiles. The outstanding feature of this mid-range single-shaft shredder is its high through-put rate, achieved with the help of the rotor and swing-pusher in-feed system used to force materials into the machine. The geometric shape of the rotor can be adapted and the most suitable cutting blades selected to meet your specific requirements.
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The patented BHS Rotorshredder achieves a selective size reduction, disintegration and separation of:
# electric and electronic scrap (WEEE)
# refrigeration units
# shredder light fraction
# shredder heavy fraction
# non-ferrous metal compounds
# slags
# and much more
All materials are selectivly reduced in size and at the same time compo-
site materials are disintegrated to a large extent. In the BHS Rotorshred-
der RS the input material is crushed by using a combination of impact and shear forces. The machine is working continuously. After reaching the targeted size, the material immediately leaves the machine by cen-
trifugal force. The shredding tools are of very simple design and require no adjustment or sharpening.
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When roughly shredding voluminous cardboard articles and waste consisting of corrugated board, the cardboard shredders from ERDWICH are in their element, either as a preliminary stage for subsequent continuous recycling processes or for the optimal pressing efficiency of pressing systems.
The material is fed manually or via a conveying system into the machine. The slow-speed draw-in rotor seizes the material. The faster running ripping rotor equipped with flail type ripping elements shreds it between the two rotors.
The different sizes and equipment variants of our shredders are suitable for a huge spectrum of applications and are readily adaptable to individual customer requirements.
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... see all the products in the category
Shredders
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