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LANNER® chip crushers are suitable for breaking up steel wool, stainless steel, titanium, aluminium, brass and cast chips that are high in oil content. The broken, free flowing chips achieve around 20% of their original volume depending on the type of material.
Chips from high-alloyed or rough materials are not a problem for our chip crushers. The robust design of the electromechanical motor means you can apply ideal crushing parameters. You have the option of a hydraulic motor for chips with a high percentage of bulk. Added bulk such as rods or turned parts are removed from the crushing area by automatic bulk separators. If bulk like this does end up in the crushing funnel, the motor switches itself off. Then a part of the crushing wall opens. A quick reversal of the knife head sends some of the already crushed chips and the bulk part out through the open hatch. Then the hatch closes and the crusher starts up again.
An SPS controller in the control box manages the disturbance function on a fully automatic basis.
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"M" SERIES SHREDDERS
Alongside the traditional 4-shafts equipped shredders, I.S.V.E. proposes a series of single-shaft equipped shredders with pusher-drawer.
These machines are purposely studied to shred thick materials and highly resistant to cut such as plastic blocks and sheets, various types of timber, paper, extruded polymer pipes, etc.
Operation drawings:
A pusher-drawer with hydraulic drive pushes the material towards a tools-holder roller which carries out the first breaking and thanks to its rotation and to the COUNTER-BLADE action makes a first breaking and the shredding of the product.
The product passes through a drilled screen, which allows establishing the final sizes of the material.
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.S.V.E. designs and manufactures shredding equipments such as single-shaft shredders, double-shaft shredders, four-shaft shredders, combined systems and granulator grinders customised to meet customer requirements.
Its plants have been widespread for years in all European and in many extraeuropean countries.
ISVE products come in 3 lines:
“Tritotutto” industrial shredders line are machines specifically made to shred both urban and industrial wastes such as plastic, paper, cardboard, wood and packagings, fruit shells, fruit stones hide scraps and leather, barks, cans, tyres, waste wood, etc.
Models range from the smallest and simple one (5,5 KW) to the model with a larger loading inlet and higher performance, with the installed power capacity up to 30 KW.
Please visit the “shredding demo videos” area of our website, to see this versatility.
“Combi” series: shredder with an in-line granulator, capable of producing final chips ranging between 12 and 4 mm suitable for shredding bulky plastic material, paper documents and wood.
Industrial single-shaft shredders with hydraulic pusher-drawer, complementary systems for double and four shafts shredders.
These machines complete the range of I.S.V.E precrushing system. Said machines are particularly suitable for shredding high specific weight elements such as plastic blocks, big pieces of wood, pallets, paper documents, extruded polymer pipes, etc
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Applications
The high-speed shredder has been specially designed for material, such as:
* fresh wood
* green waste
* branches and bushes up to 300 mm diameter
* forest residue
* bark
* waste wood
Material feed
The raw material is loaded directly into the automatically operated feed hopper and goes through the feed roller into the shredding rotor. This principle guarantees continuous and permanent material feeding. If the material is too dense, the feed belt revs are automatically regulated and adjusted to suit the material, to prevent blockages in the rotor. The rotor is equipped with bolt-on hammers, which are easy and quick to change. They produce an end product of less than 50 mm*.
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Super Chopper - Pre-Chopping
For size reduction into rubber shreds
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Hydraulic motor
The high torque low speed hydraulic motor drives both shafts.
High quality cutter rings
Entirely machined, multiple heat treated, surface hardened and forged CrNiMo
steel cutter rings.
Sealing system
Quadruple sealing system for full machine protection even when treating liquid
products.
Monoblock or segmental cutters.
HardoxTM wear plates
Easily exchangeable HardoxTM wear plates.
Combs
The combs guide the product towards the cutters, avoid backflow of the shredded
product and clean the rotors.
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SID mobile shredding units
Diesel drive up to 480 HP
Basis:
Hook shredder XLM
or
Rotary shears type M / I / S
– Foldable conveyor
– Completely covered
– On a trailer or a crawler
FOR THE SHREDDING OF TIRES
- Throughput: 2500 car tires /h, 300 truck tires/h
- Granulometry: size of a palm
- Entirely mobile with diesel motor 383 kW
Brochure Mobile shredder for tires (245 kb)
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The HAMMEL KompBio is a multi talent. Different machines are united in one:
* primary shredder
* screen
* secondary shredder
The HAMMEL KompBio works in several steps. In the first step the feeding material, for example:
* biomass
* fresh wood
* root stems
* tree stems
* compost
* wet wood
* waste wood
is pre-shredded, afterwards it drops on the integrated disc screen, where organic and mineral parts are separated and discharged. The here generated end product is suitable for composting.
The clean, pre-shredded wood is then carried to the secondary shredding step. Exchangeable screen baskets and the design of the secondary unit guarantee an exact and regular end product with almost 100% constant chip size according to further usage of the crushed material (composting or energy utilization).
The secondary shredder, integrated in the HAMMEL KompBio, produces chips with a size of approx. 40 mm to 100 mm (depending on the size of the screen basket). Alternatively, the HAMMEL KompBio could be used as a windrow turner. For this purpose the screen basket of the secondary shredder is kept open during the shredding process.
In case the material contains metal parts, the HAMMEL KompBio can be optionally equipped with a magnet. By the way, our multi talent does not only shred wood but also a multitude of other materials.
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Specifications
intake opening: 1.305 x 1.250 mm
no. of tools: 37 unit
dimensions of the rotors: 1.305 x 370 mm
rotor speed (rpm) approx.: 85-132 rpm
drive: 22-55 kW
capacity: 200-3.000 kg/h
weight approx.: 4.000 kg
dimensions: 278 x 240 x 150 cm
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Single Shaft Shredder
Model Top-Cut-Hydro 2600
Installed Powers (KW): 200/250/315
Drive Oil - Hydraulic (2 hydraulic motors)
Rotor diameter: 600mm
Rotor Length 2600mm
The Heavy-Duty shredder “Top Cut Hydro 2600” with its 250KW installed power and rotor driven by oil-hydraulic unit, doesn’t fear thick materials like WEEE (refrigerators, wash machines, etc) and ALLUMINIUM SCRAP (bales, carters, profiles, scrap from foundry, etc). Productions (Kg/hr):3000-5000
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For size reduction into a size enabling the majority of the ferrous material to be separated from the non-ferrous/insulation and plastic fraction.
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Harris metal shredders include the HS6090, HS80115, HS98115, HS125115 models which are 60-, 80-, 98-, and 125-inch hammer swing shredders, respectively. Features include patented reversible hood, back wall castings, and fully interlocked fabrication. Available in 2000-7000 horsepower, Harris shredders have full system capabilities. Harris shredders process auto scrap, white goods, secondary metals, aluminum and selected structural steel shapes.
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Hook shredders are machines with one or two shafts and a hydraulic, electrical or Diesel drive.
Hook shredders have been designed for the coarse shredding of a wide variety of waste (bulky waste, industrial waste) prior to incineration, recycling, sorting or landfil disposal.
The hooks have been designed in order to enable an easy catching of all kinds of materials.
Advantages:
1. Very powerful - max. torque 2 x 160 kNm
2. Quick exchange of all the wear and spare parts
3. Frame: very sturdy and massive
4. Hydraulic door for the automatic ejection of unshreddables
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SID secondary shredders: granulators
SID granulators are sturdy knive mills with a speed of up to 300 revolutions/min.
Preshredded materials are introduced and cut by the granulator to an adjustable particle size of 8 to 80 mm .
Advantages:
* Robustness : the MR 200 is suitable for the treatment of inhomogeneous material and can be loaded with massive objects (hard to shred). Full, massive rotor.
* High throughput due to the cutting geometry and the powerful drive (up to 250kW).
* Granulometry : the size after shredding may be adapted by the use of adjustable easy to exchange grids. Adjustable granulometry by quickly adjustable cutting gap.
* Low maintenance costs : the MR 200 is particularly resistant to wear thanks to the use of sturdy and largely dimensioned components.
* Low wear : Knives made out of highly resistant alloyed steel (tensil strength > 2000 N/mm2). Complete wear protection (Hardox).
* Safety for persons : the MR 200 is entirely covered and it may operate in a fully automatic mode, therefore corresponding to the highest safety standards.
* Safety for machinery: hydraulic door for the evacuation of unshreddables. Anti blocking and overload protection.
Development
It was our goal to bring the sturdiest granulator with the lowest maintenance costs on the market.
The MR 200 is a sturdy machine able to treat unsorted and massive objects. It is the conjunction of SID’s long experience in the construction of shredding plants and the finest up to date FEM simulation tools determining the properties of materials.
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Application
For recycling of generalrnwood waste, packagingrnmaterial, plastic films, solidrnplastic, paper, textiles,rnmunicipal solid waste andrnindustrial productionrnresidues - bulk materialrnor bales.
intake opening: 2.000 x 2.000 mm
dimensions of the rotors: 640 x 2.000 mm
rotor speed (rpm) approx.: 150 rpm
drive: 132-200 kW
capacity: 2.000-8.000 kg/h
weight approx.: 18.000 kg
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Single Shaft Shredder
Model Top-Cut-Hydro 2600
Installed Powers (KW): 250
Drive Oil - Hydraulic (2 hydraulic motors)
Rotor diameter: 600mm
Rotor Length 2600mm
The Heavy-Duty shredder “Top Cut Hydro 2600” with its 250KW installed power and rotor driven by oil-hydraulic unit, doesn’t fear thick materials like WEEE (refrigerators, wash machines, etc) and ALLUMINIUM SCRAP (bales, carters, profiles, scrap from foundry, etc). Productions (Kg/hr):3000-5000
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Single Shaft Shredder
Model: ECO/M 2000
Drive Mechanical
Installed Power 200KW
Rotor Diameter 600mm
Rotor Length 2000mm
Waste reducer ECO M/2000 with large hopper feed (1300 L x 2000 W) and power 200KW. WEEE, Shredding of plastics (Pet, bottles, injection moulding, cumbersome materials), leather, textiles, MSW, paper & paperboard.
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Drive
* Diesel hydraulic drive with Caterpillar-engines or alternatively with electric hydraulic drive.
Operating
* via switch box and through an upstreamed plant. The secondary shredder has a direct connection to the primary shredder, therefore a priority switch off in case of interferences is possible.
Permanent over-belt magnet
* The magnet is installed in line over the discharge point of the output belt. Metal parts are discharged in moving direction to achieve the best possible metal separation. The measurement of the magnets depend on application size.
Options
* different electric or permanent magnets
Automatic metal separation
* The automatic metal separation consists of a metal detector and a discharge flap. It recognizes ferrous and non-ferrous metal parts in the material. The metal detector is adjustable to variable sensitivity. It is positioned at the feeding belt and controls a discharge flap, which is situated at the end of the belt or before the secondary shredder.
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Single-shaft shredder for pre-shredding
The TERMINATOR is a slow speed, high torque single-shaft shredder for hard-to-shred waste. C&D, railroad ties, carpet, MSW and tires are no problem for the rugged teeth mounted on the shredding rotor and opposing counter comb. The stepless cutting gap allows adjustment of the size of the output material. There is a choice of two drive systems – either a hydraulic system with optional disconnection from the shredding unit for constant power, or mechanical direct-drive for maximum efficiency.
Advantages at a glance
* shredding of the most difficult materials
* rugged design as pre-shredder provides high degree of shredding
* variable particle size by adjusting cutting gap
* hydraulic drive with constant power control and optional separated design or direct-drive with optimum degree of efficiency
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Chipboard, softwood, kiln dried hardwood as well as all wood waste arising in typical carpenter and joinery companies.
Specifications
intake opening: 800 x 700 mm
dimensions of the rotors: 160 mm
no. of tools: 15 unit
rotor speed (rpm) approx.: 240 rpm
drive: 11 kw
capacity: 100-400 kg/h
weight approx.: 830 kg
dimensions: 189x166x155 cm
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The M&J 2000M is an extremely robust mobile single-shaft shredder designed for processing relatively straightforward inputs in large quantities. The M&J 2000M is equipped with a 205 kW diesel-hydraulic power unit that does away with the need for an on-site power supply.
It is available as a towed trailer or semi-trailer, on crawlers and with hydraulic supports, for easy transport. This mid-size unit is particularly suitable for use at landfills, where it can be moved around as required. It is also ideal for contractors and other operators that need reliable, effective mid-range shredding capacity at different locations and different parts of a site.
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TR series
The TR series has been specially developed to deal with alternative and secondary energy sources. The increased rotor diameter of 1100 mm shows that UNTHA is taking secondary-shredding to another level. The resultant increase in screen surface area facilitates high output volumes of up to 15t/h.
The TR series can process all kinds of mixed household refuse in preparation for thermal processing in mono and co-combustion systems. A homogenous end product is achieved taking into account the combustion system (fluidised bed or rotary kiln) in operation.
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GSM250 Greemman Scrap Tire Shredder.
Applicable Tires : Passenger car, Truck, Bus
Capacity : 2"/50mm chip size 8-12 tons/hour
3"/75mm chip size 14-18 tons/hour
Power : 201kw in total
Weight : 27,200kg
Dimension : L4.825m x W2.97m x H3.5m
Cutting Box Length : 1.22m
Dimension & weight : W280mm x L420mm x H320mm/80KG
Motors : 250HP Main motor x 1
3HP x 1 for input conveyor
2HP x 1 for output conveyor (horizontal)
3HP X 1 for output conveyor (slope)
5HP x 1 for Drum motor
5HP x 1 for Classifier Motor
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Single Shaft Shredder
Model: ECO 2000
Installed Powers (KW):160 / 200 / 250
Drive Oil - Hydraulic
Rotor diameter 600mm
Rotor length 2000mm
Multipurpose shredder ideal for big quantities of urban and industrial solid waste like carpets, cumbersome furniture, plastics, foils, aluminium profiles, electrical cables, wood pallets, paper, etc. The “Top Cut Hydro 2000” is the specialist in the reduction of cumbersome materials.
Grinder recommended for: Heavy - Duty, Medium and Large Size materials
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* The RASOR is a post-shredder for the generation of refuse derived fuels from pre-treated waste fractions. The continuous material feed, using two or three feed screws, ensures uniform power consumption.
* The material is shredded (practically dust-free) by slow-running cutters in the enclosed shredding unit. The automatic cutting gap adjustment guarantees minimum energy expenditure during the shredding process. Best accessibility to the counter-cutter, the wearing parts and screen basket ensure short servicing times.
Advantages at a glance
* continuous material feed with automatic cutting gap adjustment for uniformly low power consumption
* low rotor speed ensures shredding with low levels of dust and noise
* swivelling counter-cutter carrier provides optimal service accessibility
* replacement of wearing parts without the need for tools means minimal servicing times
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The M&J 2000S is a single-shaft stationary shredder that features PLCcontrolled
automatic reversal and shredding in both directions. This innovative
feature prevents material wrapping around the shaft, helping
eliminate stoppages and preventing breakdowns.
An open cutting table and a shredding zone that is both long and wide
make this mid-size model ideal for processing inputs such as household
refuse, bulky waste, industrial waste, demolition waste, etc. Depending
on the type of waste, the cutting table specified and the feed set-up,
throughputs of 5–70 tons/hour are within easy reach.
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Double-shaft-shredder (pre-und re-shredding)
Throughput capacity up to 100 tons/h. Economic coarse reduction by the inteligent double-rotor technology. Pre- and re- shredding of used timber and green waste, municipal and industrial waste as well as rejects.
Application
For municipal waste, bulk rubbish and industrial waste, old timber as well as rejects.
Specifications
intake opening: 1.250 x 2.100 mm
rotor speed (rpm) approx.: 75-95 rpm
drive: 45-90 kW
no. of tools: 2 x 19 unit
dimensions of the rotors: 2.100 x 500 mm
capacity: 5.000-20.000 kg/h
weight approx.: 12.000 kg
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For municipal waste, bulk rubbish and industrial waste, old timber as well as rejects.
Specifications
intake opening: 1.680 x 3.100 mm
rotor speed (rpm) approx.: 0-55(85) rpm
drive: 2 x 134 (203) kW
no. of tools: 2 x 15 (22) unit
dimensions of the rotors: 2 x 720 x 3.100 mm
capacity: 25.000-100.000 kg/h
weight approx.: 27.000 kg
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The M&J 4000M is a large mobile shredder capable of effectively and reliably shredding virtually any type of material. This includes particularly challenging inputs such as household refuse, bulky waste, construction and demolition waste, chemical waste, industrial waste, tree stumps, carpets, mattresses, railway sleepers, refrigerators as well as compacted waste in bales and rolls. Throughput can be as high as 30–100 tons/hour depending on the type of input, the number of knives specified for the cutting table and the feed set-up.
The M&J 4000M features two extremely powerful shafts running asynchronously and in both directions. The interaction between the knives rotating on these two shafts ensures that the input material is in constant movement, thus preventing bridging and providing maximum shredding capacity.
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Two Shaft Shredder (revisioned shredder)
Model: PHYTON K .128. S
Power: 2 x 75 KW
Drive: Oil-Hydraulic
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... see all the products in the category
Shredders
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