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Vibrowest low profile circular sieve MSC model has central outlet and is designed for control sieving.
It segregates granular products, powder and liquid into various particle sizes ranging from 51 mm to 0,033 mm (33 microns).
It is assembled with two imbalanced-weight motors on opposite sides of the exterior lower deck. It allow the bottom outlet to be positioned directly below the top inlet, minimizes height requirement and enable material to fall vertically through the screens at high rates.
Standard model range in diameter size from 440 mm to 1.800 mm.
Screens are easy and fast to change and can be equipped with various cleaning system as: rubber balls, kleeners and the innovative ultrasonic cleaning system.
The separator can be built on customer request with carbon steel, stainless steel AISI 304, stainless steel AISI 316.
On request: ATEX certification, FDA IQ-OQ procedure, GMP.
All product contact areas can be polished in accordance with Sanitary Standard.
Compact design, high level of efficiency and reliability allow MSC model to be adapted easily into product lines.
Main sectors of application:
- Food industry
- Dairy farming
- Chemical
- Pharmaceutical
- Recycling and environmental
- Plastic materials
- Agriculture
- Confectionary industry
- Cement and sand
- Metal processing industry
- Liquid and powder paintings.
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MR round vibratory separator segregates solids from liquids or dry material into various particle sizes ranging from 51 mm to 0,033 mm (400 mesh)
Easy to install, can separate particles in 1 to 5 sizes with up to 4 screen decks incorporated in one Vibrowest separator.
Standard model range in diameter size from 440 mm to 1.800 mm.
Screens are easy and fast to change and can be equipped with various cleaning system as: balls, kleeners, starbrush, CIP and the innovative ultrasonic cleaning system.
The separator can be built on customer request with carbon steel, stainless steel AISI 304, stainless steel AISI 316.
On request: ATEX certification, FDA IQ-OQ procedure, GMP.
The vibration develop in the horizontal and in the vertical plane and can be settled in both directions.
Vibration is accomplished by eccentric weights positioned on fly wheels assembled on the upper and lower ends of the motion generator shaft.
Upper fly wheel displacement creates the vibration in the horizontal plane, which moves the material from the center to the peripheral perimeter of the screen. Lower fly wheel displacement acts causing the vibration in the vertical as well as tangential plane.
Shifting the counterweights on the fly wheel is rapid and tool free. Allows to modify the vibration and find the best way to sieve a product. It follows an high screening efficiency both with liquid and solid products.
More than 45 years of experience in sieving machines, innovative and efficient design allowed Vibrowest to reach higher levels of efficiency and reliability.
MR model can be modified and adapted to the customer requirements.
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Vibrowest manufactures several different rectangular separators that can be used universally for test screening, to segregate solids from liquids or dry material into various particle sizes.
Rectangular separators are constructed according to customer needs and the specific plant requirement.
Rectangular separator main characteristics:
- vibration is activated by one or two vibrating motors with adjustable out-of-balance force;
- vibration develop in the horizontal and in the vertical plane and can be settled in both directions;
- vibrating motor design allows to adjust easily the counterweight and modify the vibration to find the best way to sieve a product (for gentle screening, long residence times, high throughputs or difficult-to-screen products);
- high screening efficiency both with liquid and solid products;
- vibrating motor are standard and provide reliable power;
- rectangular separators are provided with high quality suspension that virtually eliminates transmitted vibrations;
- screens are easy and fast to change and can be equipped with rubber balls cleaning system;
- built on customer request with carbon steel, stainless steel AISI 304, stainless steel AISI 316;
- on request: ATEX certification, FDA IQ-OQ procedure, GMP;
- all product contact areas can be mirror polished in accordance with Sanitary Standard.
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Sweco’s MX Separator is the latest innovation in separation technology. With its totally enclosed weight guard, open base construction and angled support springs, this state-of-the-art round separator provides a safer and cleaner environment while improving product differentiation and maintaining the same outstanding quality expected from Sweco equipment.
Sweco vibro-energy round separators are versatile and can be customized to meet your needs. We offer a variety of round separators including the Sanitary, Avalanche and Low Profile. Sweco round separators can handle a broad range of materials - wet or dry, fine or coarse, heavy or light. Particles as fine as 400 mesh (38 µm) can be screened with up to 4 screen decks incorporated in one Sweco separator.
Sweco round separators offer 4 different separation processes: 1.Sizing for dry products such as sugar, spices and salt. 2. Scalping for dry materials such as powdered milk, chocolate powder and detergent. 3. Gravity Filtering/Product Recovery for solid/liquid mixtures such as fruit juice, pulp and paper and paint. 4. Wastewater Cleanup and Water Pollution Control for effluent systems like potato peelings and waste, poultry and laundry waste.
Sweco's patented force wheel and motion analyzer system assures more efficient processing than any other screening device. Additionally, Sweco round separators show greater capacity per square foot of screening area than other screening devices. Since the Sweco round separator transmits minimal vibration, no special foundation is required, making it easy to install. Finally, Sweco round separators are designed with few moving parts which assures long life and low maintenance.
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Sweco's PharmASep is a fully contained Vibro-Energy Filter/Dryer suitable for aseptic processes in the pharmaceutical industry. With a design that eliminates gaps, crevices and hidden areas, the PharmASep proves valuable to those processes handling potent and/or toxic substances where containment is an important issue.
The PharmASep allows batch processing of up to 15kg of solids as well as continuous processing in pilot plants and full production environments. For both wet and dry processes, the sealed pressure vessel delivers high yield product recovery while containing potent pharmaceuticals for safer handling. Unique Vibro-DryTM Technology, developed by Sweco, allows vacuum drying to occur within the PharmASep while the product is gently tumbled on the screen surface, accelerating the drying process and reducing formation of agglomerates.
The PharmASep, with clean-in-place and steam-in-place capabilities, enables users to properly clean the machine without the need to disassemble and re-assemble, reducing downtime and ultimately increasing productivity. In the case of wet sieving, the PharmASep can dewater the product on the screen, apply vacuum, dry and discharge the dried product, eliminating the necessity for separate vacuum drying.
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Sweco manufactures several different rectangulars to meet all of your separation needs: the V3 which offers both linear and elliptical motion for wet processing of highly viscous materials; the Round Motion which is perfect for both wet and dry processes; the Universal Motion which offers round, linear, elliptical, and balanced motions; the Multi-Motion which was engineered specifically for liquid/solid separation; and finally the Gyramax which maximizes productivity, provides maximum vibration control, and enables maximum recovery of clean acceptable product.
The most common elements of downtime have been engineered out of the Sweco rectangular, providing a nonstop operation. New technology adapts ultra-fine screen mesh for use in rectangular high-capacity separators (36 ft.2), yielding benefits previously found only on small circular screens. Fine-mesh screen panels can be installed in five minutes without tools on some models. Our simple patented drive mechanism has 3 motors rather than a complicated and expensive 3 shaft design. Sweco rectangulars are capable of high G-forces for improved solids conveyance and are easily adaptable to Clean in Place spraying systems.
Other features of Sweco rectangular separators include an "off-the-shelf" motor which provides reliable power; isolated mount suspension that virtually eliminates transmitted vibration; and a rear basket feed inlet with an internal baffle system that uniformly distributes flow to the screen bed. Additionally, to maximize the effectiveness of your system, the deck angles on Sweco rectangulars are adjustable, eliminating the loss of good material due to process changes.
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The revolutionary Finex Separator™ is designed for accurate grading or sizing of wet and dry materials up to five fractions in one operation. It benefits from major advances in sieving technology providing large improvements in sieving accuracy, capacity, noise levels and upgradeability compared with traditional spring suspension separators.
To best fit into your production line and to make sure we can handle whatever throughput you require, the Finex Separator™ is available in four different sizes:
o 60" diameter
o 48" diameter
o 40" diameter
o 30" diameter
The Finex Separator™ can be fitted with up to four decks to increase separation accuracy (up to five fractions).
Other options:
The Eco Separator™ is our cost effective spring mounted grading unit suitable for most wet or dry applications. This machine combines a vibratory motor with adjustable out of balance weights to allow control of product movement on the mesh, to optimize separation efficiency.
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After your parts have been oriented, IDEATEC can provide
you with solutions to get the parts to the places where they
are needed :
- Linear vibratory conveyors, to transport them using vibrations.
- Conveyor belts, to accumulate them.
- Unitary or multi-position separators can separate them individually or in organized batches.
- Specially adapted ducts to convey them pneumatically.
- Manipulators to position them.
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Feature
It's suitable for any powder, granule and liquid. Easy operation and powder won't fly out. Screen could be changed speedily.
Application
Foodstuff, Chemical, Medicine, Mineral, Rubber, Plastic, Metal and the Kinds of Environmental ProtectionKetc.
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Sturtevant air classifiers balance the physical principles of centrifugal force, drag force and gravity to generate a high-precision method of classifying particles according to size or density. For dry materials of 100 mesh and smaller, air classification provides the most effective and efficient means for separating a product from a feed stream for dedusting, or for increasing productivity when used in conjunction with grinding equipment. All three Sturtevant air classifiers offer durable construction, as well as time- and energy-saving advantages.
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* Single-wheel or multi-wheel air classifier for ultrafine classifying operations.
* Superfine powders in the fineness range d97 = 5 to 10 µm;
with the NG model, finenesses of d97 = 2 µm (d50 = 0.3 µm) are possible.
* Spatter-grain-free operation over the entire separation range.
* Integrated coarse material classifier to increase the cut point.
* Low-wear mode of operation.
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When a screening machine cannot be used to separate fine powder due to the desired final fineness or other product characteristics, our „standard“ ultra-fine classifier, CFS, can.
The best results and yields are achieved regardless of whether you are separating coarse fractions (grit) or classifying fines (dedusting).
The limitless adjustment of the classifier wheel separates the particle sizes.
The optimized classifier wheel design guarantees that very high finenesses can be achieved with only one classifier wheel, even with high throughputs.
The user friendly machine housing allows the machine to be thoroughly cleaned, fast, when product or batches are changed.
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The CSM classifier mill combines a mechanical impact mill with an integrated dynamic air classifier.
The grinding is performed between a peripheral grinding track and the rotating beater gear. Due to the integrated classifier wheel, grain sizes free of coarse particles can be achieved without the disadvantages of an external grinding and classifying circulation system. Internal classification of the coarse material results in a more stable and energy efficient process than a mill with an external classification circuit.
Through this highly developed classifier technology with its horizontal classifier wheel, a rotationally symmetrical classification is achieved that ensures that very high finenesses with precise maximum particle size distributions can be obtained (free of coarse particles). In addition, the classifier wheel is more evenly loaded than in machines with vertical shaft classifier wheels.
The easy to open machine housing enables fast, complete cleaning of the machine when products are changed.
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Presenting various types of inline installation type steam and air separators, from models with integral traps to compact stainless steel models. Separates entrained water from fluids as they are transported.
Operating Pressure Range: 0 - 550 psig
Operating Temperature Range: 32 - 650 °F
A separator that forcibly separates out the condensate generated and entrained in pipelines of steam or air, etc.
All models are equipped with a cyclone separator that demonstrates a remarkably high 98% separation efficiency.
The integral trap is a free float type that uses three-point seating, with continuous discharge and a tight seal.
The separator supplies high-quality steam or air from which the condensate has been removed, which has a direct connection to productivity and product quality.
Application Areas
Applications for the Cyclone Separator for Steam
Steam main lines, equipment that uses direct contact with live steam, etc.
Applications for the Cyclone Separator for Air
Air piping, processes requiring dry air.
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Separator screens are conveying nstallations using directional vibration to handle castings carefully and separate them from loose sand / lumps at the same time. The standard use of these machines is continuous operation for serial products. With this facilitiy the sand shake out is recycled in a downstream treatment plant and returned to the process.
Features
- High wear-resistance
- Rugged design
- Low overall height
- Long service life
Benefits
- Low operating costs
- Small footprint
- High operational reliability
- Long service life
- Good value for money
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The Atritor DCM Mill is one of the most universal milling systems available with independently driven grinding and classifying sections.
It has a wide range of applications producing materials in some instances to less than 15 microns.
Feed material is metered into the mill pneumatically and first passes into the classifier zone where any fraction of the feed that is already inside specification is removed as product, thus avoiding any over-grinding. Oversize is recycled internally to the grinding zone and is returned to the classifier after further size reduction. This process produces a steep size distribution curve.
Adjustment of the classifier speed controls the size of the product leaving the mill. The product is conveyed pneumatically to a collecting cyclone and/or bag filter. With the application of heat to the inlet air flow, simultaneous drying can be undertaken.
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Rhodax crusher
Principle
In-bed compressive grinding
Advantages
On load and on line setting
Non sensitive to tramp iron
Low wear rate
Stable quality of ground product fineness
Selective grinding and classification of the Fines which preserve hard grains.
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Even before AMERICAN FABRIC FILTER CO. became a separate company, Sifter Parts and Service was manufacturing a very popular, efficient and cost-effective industrial sifter. The highly versatile CS-1 (Allis-Chalmers) Gyratory Sifter can be user-configured to handle upwards of 50,000 lbs. of dry flour per hour. Visit our Sifter Parts web site for more details, or call us at 800-367-3591.
For smaller through-put requirements, American Fabric Filter Co. manufacturers two smaller sifters. The Portable Reclaim Sifter is designed to fit over a 55 gal. drum or large Rubbermaid-style plastic container. With a variable speed/intensity vibrating electric motor, interchangeable screens and convenient side overs port, it can be used to screen sacks of powders, separate seeds and grains or reclaim usable product from tailings.
The Screenette Table Top Sifter handles small batches of product to be sifted and collected at an output chute. Its compact size and flexible mounting configurations make it a natural for test labs, pilot production runs and smaller measured quantities of spices, foods, plastics, chemicals and other powdered products. For even smaller batches, test sieves are available in brass/stainless steel.
AFF manufacturers custom screens for reel-type sifters to your specifications for screen fabrics, hems, seams and add-ins. We re-screen wood and metal insert frames. We stock cleaning balls, cubes and brushes.
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The new equipment R-SIM, developed by REGULATOR-CETRISA, can detect any metal and separate it from the rest of the non-metallic materials.
The result: having a good separated fraction of metals or rather material that is free of metals.
The operating principle of the Metal Separator by Inductive Detection and Blowing (R-SIM) is based on having a combination of highly efficient sensors available that cover the entire width of the equipment. A metal on the detector produces a signal that is processed at high speed due to an electronic advancement (CPU). It then acts on a complex pneumatic system that carries out the physical separation. A studied distribution of the detectors, the high capacity of processing information and a precise system of pneumatic valves allow the metal to be “blown”, changing its path and separating it from the natural path and the rest of the materials.
The Metal Separator by Inductive Detection and Blowing (R-SIM) has an acceleration belt that can handle large volumes of processed material. Likewise, a PC with a touch screen can modify and adjust the different parameters in order to obtain the optimum separation.
The R-SIM is equipped with a filtering system of air and pneumatic control that ensures the air quality and pressure that are necessary for the equipment to run correctly.
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RAPID 5000 hygenic design - Metal separator for free-fall applications
RAPID 5000 metal separation systems remove magnetic and non-magnetic metal impurities (steel, stainless steel, aluminium etc) from free-falling bulk materials by means of a reject flap ("Quick Flap System") without any interruption to the production process. This has proved to be a highly effective method of removal especially for powders and fine-grained bulk materials.
RAPID 5000 metal separation systems have been specifically designed to meet exacting hygiene standards and are therefore particularly suitable for the food, chemical and pharmaceutical industries.
Advantages:
• Hygienic, circular design for easy cleaning
• Product build-up, blockages and the resulting mould formation are avoided
• Quick-release fasteners enable the reject mechanism to be installed and
removed rapidly
• Unit is quick and easy to clean
Typical applications:
• Incoming goods inspection of spices, ingredients, raw materials etc to
protect machinery (eg grinders)
• Quality inspection (for consumer protection) of herbs, tea, milk powder,
chemical additives (eg ascorbic acid) etc immediately prior to filling in bulk
bags and boxes
• Quality inspection of cereals prior to form, fill and seal machinery
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SAFEMAG+PROTECTOR - Combination of inline magnet and metal separator
SAFEMAG+PROTECTOR is the optimal combination for separating magnetic and non-magnetic metal contaminations in plastics processing.
It is primarily employed to protect processing machinery. The SAFEMAG magnet separator removes all magnetic contaminations. The PROTECTOR reliably detects and separates all the remaining non-magnetic metals.
Advantages:
• extremely high forces of the Neodymium magnet material even allow the
separation of iron powder and of slightly magnetised stainless steel particles
• prevents mould damage
• reduces reject rates
• minimises the loss of good material
• increases machine running times
• outstanding ease of integration in existing systems by way of adaptor plates
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GF PRIMUS metal separation systems remove magnetic and non-magnetic metal particles (steel, stainless steel, aluminium etc) from pneumatically conveyed bulk materials such as granulates and reground material. Metal contaminants (and inclusions) are removed by means of a reject flap (‘Quick Flap System’) without any interruption to the material flow, even at high flow rates.. Contaminated material is rejected into a container. The reject container is emptied automatically. The GF PRIMUS metal separation system is primarily used in industries where hygiene standards are less important. It is used for inspecting dry bulk materials.
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stainless, residue, municipal waste, WTE-Ash electronic-scrap, wood chips, glass, mould sand
The inductive sorting system ISS® is the perfect solution to recover the non-ferrous metals not recovered by ECS processing or magnetic separation. The ISS® provides efficient and effective automated recovery of metals, stainless steel and any other metals, eliminating the need for hand picking. The primary applications for the ISS® are shredder residue, electronic scrap, wood chips, glass, domestic waste, and mould sand.
The recovery of stainless steel from ECS waste streams and the processing of electronic scrap are ideal uses for the ISS®. The ISS® is the solution for removing tramp metal from bulk material to ensure the quality of the processed product.
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All-metall separator for the inductive separation of metallic foreign matters at free fall, separation of the contaminated material by a pneumatic flap
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ELCON
Single-face metal detector for installation on coveyor belts and material chutes.
The single-face metal detector ELCON is used to inspect poured or bulk materials, preferably of a thin nature, on belt conveyers or material chutes.
It detects all magnetic and non-magnetic metal contamination (steel, stainless steel, aluminum...) even if enclosed in the product.
On detection of metal, a signal device and a separation system can be activated or a signal can be send to the process controlling.
■ Detection of magnetic and non-magnetic metal contamination, even if enclosed in the product
■ Reduced costs regarding breakdown of machinery product waste
■ Secures product quality
■ Protects against customer complaints
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GLS closed aperture, tunnel metal detectors are equipped with digital technology and used for inspecting bulk materials or individually packaged product on belt conveyors, material slides or vibratory conveyors.
GLS metal detection systems detect all ferrous and non-ferrous metals (steel, stainless steel, aluminium etc ), even those which may be contained in the product. If metal is detected a signal is sent to the process controller or the reject unit is activated.
The enclosed type of construction ensures that very high sensitivity is achieved throughout the entire tunnel area. For this reason the GLS range is highly suited to precise applications in the food industry.
The size of the detector is dependent upon application, conveyor belt width and product height.
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VARICON metal detection systems detect all magnetic and non-magnetic metal contaminants (steel, stainless steel, aluminium etc ), even those which may be contained in the product.
The system comprises 4 main components:
• GLS tunnel metal detector
• special conveyor (width of belt from 500 mm)
• “stop-on-detect” control unit
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The RMS series of tunnel metal detectors (with circular aperture) are mainly used for inspecting bulk materials in pipeline systems (gravity or airborne feed). They are also often used in the ejection area of production machines to identify rejects or broken tools.
RMS metal detectors detect all magnetic and non-magnetic metals (steel, stainless steel, aluminium etc ), even those which may be contained in the product. If metal is detected a signal is sent to the process controller or a flap is activated to remove the contaminant.
The RMS metal detector range is mainly used in industries where hygiene standards are less important. They are used to inspect products which have little or no product effect.
The size of the metal detector depends on the application and nominal width of the pipeline.
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