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FIBC fillers are designed to simultaneously fill and weigh super sacks, gaylord boxes, pro boxes or drums with dry bulk products. Chantland-MHS offers models from basic non-weigh designs to the most advanced semi-automated designs available today. Electronic load-cell technology is utilized to efficiently maintain accurate weighing results.
Model 4260 FIBC (Flexible Intermediate Bulk Container)
Bulk Bag/Box/Drum Filling System
Model 4260 FIBC fillers are designed as either non-weigh, gross weigh or net weigh machines to fill open mouth bulk bags, tote boxes and drums with dry pelleted, flaked, granular or powdered products such as seeds, grains, chemical powders, concrete blends and similar materials. This modular design is configurable to fit any application from basic non-weighing machines used for dust collection or basic pack off lines, to a fully automated system that dispenses the empty pallet, fills the bag to the correct weight, discharges the filled bag and indexes the filled bags for transfer to storage area.
How it works:
Bulk Bags: The strap hangers move to allow easy access for the operator to position the empty bag. An inflatable neck seal secures the bag fill neck and prevents dust escape. The bag fills upon operator command and when the appropriate weight is achieved, the bag is lowered to a waiting pallet and released for removal by fork-truck or conveyor.
Tote boxes: A single empty box positioned under the fill spout will be charged with product until the correct weight is achieved. If settling, or dust collection is required these features will be incorporated. Fork-truck or conveyor can remove filled boxes.
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Fill one bulk bag per week or 20 per hour at the lowest cost per bag.
Flexicon's extra-broad model range of bulk bag fillers (FIBC fillers) with patented innovations and performance enhancements let you exact-match a filler to your specific cost and capacity requirements
Patented TWIN-CENTREPOST(tm) filler: Two heavy-gauge, on-center posts boost strength and access to bag hooks while reducing cost. Standard manual fill head height adjustment, and feed chute vent for displaced dust. Numerous performance options.
New BASIC FILLER meets the tightest budgets. A lighter-duty version of the economical TWIN-CENTREPOST(tm) filler, the BASIC FILLER reduces cost further still, yet has an inflatable bag spout seal and feed chute dust vent as standard, and a limited list of performance options.
CANITILEVERED REAR-POST FILLER is offered with performance options including powered fill head height adjustment, pneumatically retractable bag hooks, inflatable bag spout seal, dust containment vent, roller conveyor, and vibratory bag densification/deaeration system.
PATENTED SWING-DOWN® FILLER features a fill head which lowers, pivots and stops in a vertically-oriented position, allowing operator to safely and quickly connect empty bags at floor level and resume automated filling and spout-cinching operations.
Every Flexicon filler is offered with pneumatic or mechanical feeding/weighing systems, as well as inlet adapters to interface with optional overhead storage vessels.
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The ever growing numbers of bulk bag users proves they are now an accepted form of packaging, storage and transport, not just from an economic viewpoint - equipment now available from Spiroflow makes filling and discharging bulk bags safer, easier, controllable and contained.
Continuous development of our Spirofil range of weighing and filling stations gives processors the choice of standard equipment, or customised to suit access, height or hazardous considerations. Our bulk bag filling stations are also more versatile than many on the market - they can be adapted for use with rigid IBCs, drums, or Octabins.
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ILERFIL ABG/ABT
OPEN-MOUTH BAGGING SYSTEM FOR POWDERED PRODUCTS
ILERFIL ABG/ABT bagging units are designed to provide a solution for those seeking accurate, speedy bagging from a compact installation at a minimal investment cost.
The design process has taken into account the range of issues faced by industrial packaging lines.
SOLUTIONS
No product remains
Extraction fan connection
Precision weighing
Ease of use
Simple to install
APPLICATIONS
Agro-feed: feed, seeds, cereals, vitamin correction, plant
Food products: meal, vegetables, sugar, cocoa powder
Chemical & Petrochemical: plastic pellets, PVC, fertilizer
Building: mortars & premixes, cements
Mininig: salt, carbonates, plaster, talc
Recycling: wood pellets, rubber tire, compost
Every product to be bagged requires its own specific treatment to prevent breakages, causing dust, clumping, dust leaking, etc.
DOSING SYSTEMS:
ILERFIL ABG
Gravity-fed dosing system
Suitable for regular-flow graded products with a grain size of
up to 10 mm.
ILERFIL ABT
Dosing via conveyor belt
Model designed for handling irregular-flow products or those with a grain size of more than 10 mm.
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VARLIK is an expert on big (bulk) bag filling machines with the improvements over the years and wide experience in this period. We are proud of producing special solutions besides standard big bag machines, depending on speed/product /place /.... of your needs.
Machine filling types:
* Big bag filling machines with net weigher,
* Big bag filling machines with gross weigher,
* Big bag machines with volumetric filling
Standard specifications:
* Automation cabinet with Siemens S7-200 PLC
* product feeding unit depending on type of product
* easy hanging height adjustment by operator panel via encoder for the different big bag sizes
* empty bag blow-up by blower fan for better packing form and effective filling operation
* automatic operation with one touch start after big-bag placing
* automatic big bag-loops releasers after filling
* automatic big bag exit from filling point by exit conveyor (roller or belt)
* automatic big bag accumulation by roller or belt conveyor for 2 pc filled big-bags, and automatic traffic control.
* dust-free filling by jet pulse filtration unit
* heavy duty support platform
Optional specifications:
* Siemens OP 77A operator pannel
* automatic pallet feeding unit
* product feeding solutions (bucket conveyor, vibratory feeder, belt conveyor, screw feeder or pneumatic transport)
* bag/product vibrating unit for de-aerating to minimize the big-bag size and to produce stand-up bag.
* stainless steel option for the contact materials with product
VARLIK presents highest productivity and best weighing accuracy together with perfect big-bag shapes.
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VAC-U-MAX has designed a number of bulk bag loading frames for different applications and will aggressively respond to all bulk bag loading opportunities. Two frames are offered as standard MDL104130A and MDL104130B. In general, the frames from VAC-U-MAX are simple, sturdy frames of square tubular construction with four legs and permitting a great number of loading options, including the supports for these. A simple bungee cord bag neck damp offers a major advantage in being able to seal any bag neck from 13 inch diameter to 24 inch diameter without changing the bag neck spout. An inflatable cuff, which is common on competitive units, is offered as an option. The disadvantage of this device is that a single size cannot accommodate a wide range of bag necks . The versatile and simple single venturi power unit with venturi discharge provides a source of low pressure air for bag inflation. A filter for the air displaced from the bag Is standard.
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Fully automatic FIBC filling system
Fully automatic FIBC filling unit with empty pallet magazine and automatic pallet discharge conveyor.
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Electric screw bag-filling machine
For bagging granulous the or powder, electronic programming.
INDUSTRIAL materials of crushing, mixes, handling, storage, proportioning, sifting and bagging
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FIBC (BULK BAG) BAGGING SYSTEMS
PREMIER TECH SYSTEMS designs and manufactures a broad range of reliable, high performance equipment to fill, weigh, discharge and transport all types of bulk solid materials into flexible industrial bulk containers (FIBCs or bulk bags). From individual equipment to fully automated systems we can provide you with the solution that will meet your requirements as well as your industry's requirements.
Bulk Bag Fillers and Peripheral Equipment
BG Series
Heavy-duty semi-automatic filling and weighing systems with advanced weight controller, simple and low-cost manual filling systems, discharge systems, crane or forklift adapters and powder deaeration system.
Applications
Calcium carbonate, carbon black, coal, coffee, concrete mix, copper hydroxide, detergent, fertilizer, fish food, flour, graphite, kaolin clay, pet food, pigments, polystyrene, rice, salt, silica, soy proteins, soybean seeds, sugar, etc.
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Once the filling process has been initialzed, depending on the chosen type of the big bag filling station, all of the functions are carried out automatically.
The ventilation and densification of the products are decisive during the coarse flow or after the end of the filling process to ensure the optimum filling output and stability of the big bags. The densification can be carried out by an integrated vibrating device or an integrated de-aeration probe. The optimum densification parameters can be set according to the specific product properties.
Advantages:
- dust-free filling thanks to the sealing of the inflatable sleeve
- product-specific dosing organ
- user-friendly with its pneumatically operated and slewing clamping hooks
- blow device for the optimum forming of the big bags
Machine output:
up to 30 bags per hour
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The RSB is a Big.Bag emptying system which sums up all standard features of this machines range. This machine has a series of accessories and a building quality which makes it particularly suitable for the most exigent industrial fields such as the food, chemical and pharmaceutical ones. Its frame is adjustable in high and it can be adapted to the different Big-Bag dimensions usually present on the market. The basic version of this machine is in stainless steel AISI 304 but also other materials are available on demand. Among the possible accessories available there are pneumatic side hammers bound to the structure to avoid the material flow from the Big-Bag to the product intake which run in alternate way and can be also excluded. The outlet is made to be easily joint with mechanical extractors or with product intakes for the pneumatic conveying. Among the optional accessories there is the tackle to lift the Big-Bags (RSBP).
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Net Weigh Scale
E Series
System that meets the highest demands for precision weighing of bags ranging from 10 to 110 lb (5 to 50 kg). Uses an advanced weight controller (SpeedAC NXT). Capacities up to 35 weighments/min for a single scale.
Applications
Aggregates, animal feed, coal, concrete mix, fertilizer, flour, grain, ground limestone, milk powder, plastic pellets, PVC resins, seeds, etc
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Big Bag-filling equipment (Flexible Intermediate Bulk Container, FIBC) is manufactured by Möllers using gross-weight weighing. Octabin-filling machines are offered, with infinite height adjustment, filling lid and suction device.
Peripheral equipment is available for plant automation systems
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Arodo manufacture different types of big-bag filling systems. Think of mobile systems which can be added to a sack filling system where big bags are filled according to the “multi-dump” principle. Also filling systems with an own dosing and weighing device are part of the delivery program.
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Gross weighing system
This system is suitable for sticky products. The gross weighing principle makes it possible to weigh the product directly into the sack. It can also be used in locations where height is insufficient. Subject to the construction the capacity is 100 up to 300 sacks per hour.
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This system is suitable for non-sticky products. The net weighing principle makes it also possible to fill big-bags according to the “multi-dump” principle. Subject to the construction the capacity is 400 up to 1400 sacks per hour.
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Equipment from Gericke represent the latest level of development. The equipment is characterised by a wide and universal use. This make it possible to adapt a certain manufacturing module quickly to another process. Beside this great flexibility, the equipment can be designed for fast cleaning and hygienic applications.
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SBB-type FIBC Dischargers consist of a steel frame complete with a material discharge hopper and an upper mobile cross bar for lifting of the filled up bag by forklift truck into the Discharger.
Performance & Technical Features - Benefits
- Construction material: Carbon steel, 304L / 316L stainless steel
- Available in two different sizes
- Versions available:
- With height adjustment for FIBC loading by forklift truck
- For overhead crane loading
- With monorail for installation of a hoist
- Hopper complete with
- Access hatch for FIBC opening
- Electric vibrator as material discharge aid
- 1,250 mm (4 ft) or 1,500 mm (5 ft) diameter vibrating cone fitted with outlet opening hatchway
- 273 mm (11 in) diameter discharge outlet
- Vibration dampening
- Rubber dust seal
- Problem-free complete discharging from bag corners even with compressed powders
Options & Accessories
- FIBC cutting system for disposable bulk bags
- FIBC percussion aid complete with electropneumatic control panel
- Frame height adjustment set
- Cantilever frame for attachment of hoisting equipment
- Food-grade FDA-approved seal
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Big Bag for dangerous waste with UV inhibitors.
Reinforced by polyethylene liner, airtight.
Four lifting straps, 30 cm long, breaking load kg 1500.
Duffle top and plain base without discharge spout.
BIG BAGS UN APPROVED
UN 3/Y approved Big Bag with max. load 1000 kg.
Breaking point 6/1 with identity labelling, approval number "R" on yellow bottom as foreseen by D.l. 52 dated 03.02.1997.
Complete with liner.
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Big Bag with apron on top and sealed base
Big Bag, high tenacity layered Polypropylene with 4 hoisting loops, with apron on top and ssealed base.
Size: 90 x 90 x 110 cm
SWL 1000 kg; SW 5:1.
Big Bag with run-in and run-out channel
Big Bag, high tenacity layered Polypropylene with 4 hoisting loops, with run-in and run-out channel, 35 x 50 cm.
Size 90 x 90 x 110 cm
SWL 1000 kg; SF 5:1
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Big Bag for dangerous waste with UV inhibitors.
Reinforced by polyethylene liner, airtight.
Four lifting straps, 30 cm long, breaking load kg 1500.
Duffle top and plain base without discharge spout.
BIG BAGS UN APPROVED
UN 3/Y approved Big Bag with max. load 1000 kg.
Breaking point 6/1 with identity labelling, approval number "R" on yellow bottom as foreseen by D.l. 52 dated 03.02.1997.
Complete with liner.
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VORTEX® IRIS VALVE
The patented Vortex® Iris Valve is designed specifically to handle dry bulk solids in gravity discharge of free-flowing material from bins, bulk bags, chutes, and hoppers.
Traditional iris valves rely on plastic components to actuate the valve that can easily break during use. The Vortex® Iris Valve is designed with stainless steel control rings and metal trigger locks and handles to eliminate these problems, enabling you to meet your objectives by increasing production, while decreasing labor and equipment costs.
Valve Specifications
- Size/Bore Options: 50mm, 75mm, 100mm, 125mm, 150mm, Diameters
- Media: Powder, Pellets, Granulars
- Connection Options: Flanged, Tube Stub, or Ferrule Couplings
- Media Temperature: 100°C continuous to 120° C intermittent service.
- Media Pressure: 0.1 MPa, Gravity Only
- Metal Construction Options: 304 or 316L Stainless Steel, and/or Aluminum
- Sleeve Material Options: Nylon, Teflon, Urethane, or Rubber
- Drive/Actuation Options: Infinite Position Hand Lever or Quick Lock Hand Lever
- Position Detection: Visual
- Compliance/Approvals: CE, FDA
- Industry Use: Plastics, Petrochem, Chemicals, Foods, Minerals, Textiles, Agriculture
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