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ILERSAC A - AUTOMATIC BAG PLACER
Automatic bag placer model ILERSAC A has been designed to handle paper, PE or woven PP open mouth bags, reaching capacities up to 720 bags per hour.
It can incorporate any product dosing type on top depending on the product to be bagged either in gross or net weight configuration.
ILERSAC A is composed by the following stations:
Empty bags magazine
Bag catching group:
It is formed by a main body where different vacuum cups are located. They can be easily adjusted on guides. Frame is driven by pneumatic cylinder with two movements to proceed with the complete catching cycle:
1. Vertical: system goes up and down to take the empty bag and raise it from the stack.
2. Frontal tilting: system tilts and delivers the empty bag at the level of main frame where bag opening station is located.
Bag opening station
Placing arms
Filling spout
Bag mouth stretching and flattening
Quick exit belt conveyor
Closing belt
Height adjustment for exit belts
90º bag pusher
OPTIONS:
Side kicker
Motorised height adjustment for exit belts
Tight-proof filling spout
Bag lifter for quick exit belt
Bottom vibration
Motorized bag top guiding system
Kit for handling of side-gusseted bags:
It is composed by three modules: Bag catching station,
Side pincers at filling spout. They keep the gussets closed to deliver them this way to the guiding for its later closing & Motorized bag top guiding system.
ATEX Version
Anti-corrosion version
+ info in www.tmipal.com
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- Positionning of the full drum (A) below the MULTI-DOSIMAT
- Proof connecting of the drum to the MULTI-DOSIMAT
- Elevation and turning up side down of the assembly (drum + MULTI-DOSIMAT + outlet hopper + dedusting hood)
- Tare weighing of the empty drum (B) on the scale
- Positionning of the assembl drum + MULTI-DOSIMAT down to approx. 1 cm distance to the drum (B)
- Start up of the dedusting aspiration
- Weighing and dosing of the product controlled by the terminal IT 9000
- Once the drum (B) is full, positioning of the next empty drum (B) on the scale
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RS20 Special, automatic packaging machine starting from paper or paper-based pre-made bags.
It fills and closes paket shape bags: 45-55 ppm for 1 kg. of flour or similar products. Easy size changeover.
Very economic and efficient line, ideal for making high quality bags at a very good quality/price relation.
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FIBC fillers are designed to simultaneously fill and weigh super sacks, gaylord boxes, pro boxes or drums with dry bulk products. Chantland-MHS offers models from basic non-weigh designs to the most advanced semi-automated designs available today. Electronic load-cell technology is utilized to efficiently maintain accurate weighing results.
Model 4260 FIBC (Flexible Intermediate Bulk Container)
Bulk Bag/Box/Drum Filling System
Model 4260 FIBC fillers are designed as either non-weigh, gross weigh or net weigh machines to fill open mouth bulk bags, tote boxes and drums with dry pelleted, flaked, granular or powdered products such as seeds, grains, chemical powders, concrete blends and similar materials. This modular design is configurable to fit any application from basic non-weighing machines used for dust collection or basic pack off lines, to a fully automated system that dispenses the empty pallet, fills the bag to the correct weight, discharges the filled bag and indexes the filled bags for transfer to storage area.
How it works:
Bulk Bags: The strap hangers move to allow easy access for the operator to position the empty bag. An inflatable neck seal secures the bag fill neck and prevents dust escape. The bag fills upon operator command and when the appropriate weight is achieved, the bag is lowered to a waiting pallet and released for removal by fork-truck or conveyor.
Tote boxes: A single empty box positioned under the fill spout will be charged with product until the correct weight is achieved. If settling, or dust collection is required these features will be incorporated. Fork-truck or conveyor can remove filled boxes.
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Model 4190
Weighmaster Auger Filler
Model 4190 WeighMaster is designed to fill valve type bags with pelleted, flaked, granular or powdered products such as spice blend flours, salted meat cures, mustard flours, chemical powders, concrete blends, livestock supplements and similar materials.
How it Works:
Product is delivered into a valve bag by an auger style feeder housed inside a “weighed” spout. As the bag weight increases, the force increases on the spout, and a weight reading is registered. When the weight reading is adequate, the screw feeder is stopped, and the bag can be removed. An optional product agitator is available to maintain a consistent product feed to the auger.
Design Features:
- Scale-beam gross weigh.
- Auger feeder.
- Manual start switch.
- Mechanical tilting bag chair.
- Mechanical bag clamps.
- Safety interlocked clean-out door.
- TEFC 230/460 V., 60 Hz., 3 Ph., drive.
- NEMA 12 electrical system.
- 1.1/2 CFM @ 80 PSI pneumatic controls.
- Mild steel construction.
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For filling of powders or granules from 1 to 50 Kg
- Filling of rolls
- Filling of drums
- Filling of bags
+ Intégration sur Ligne
+ option ATEX
Applications :
- Pharmacy
- Foodstuffs
- Cosmetics
- Chemistry
Benefits :
- Touch screen
- Difficult powders
- Weight accuracy
- Easy cleaning
- Weighing schedules
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Designed to simultaneously fill and weigh bags, boxes or drums with dry bulk products. Chantland-MHS offers gravity, pneumatic, auger, impeller, vibratory and belt feed models utilizing balance scale beam and electronic load-cell technology to efficiently and accurately meter dry products such as fine powders, granular materials, chunks and pieces in a controllable, predictable fashion. We maximize packaging rates while maintaining repeatable, accurate weighing results.
Model 4192
Weighmaster III Twin Auger Filler
Model 4192 WeighMaster III gross weigh twin auger filler for open-mouth bags, boxes, drums and tote bins. Designed for very fine aerated, to sticky hard-to-handle materials.
Design Features:
- Electronic load cell maintains accurate fill weights.
- Twin auger design offers highly controlled fill rates up to (10) 50 lb bags per minute.
- PLC controlled bulk & dribble feed achieves weight accuracies of +/- 0.2 lbs..
- Air operated bag clamps with auto-start, bag-in-place switch prevents accidental spills.
- Air operated positive product cut-off.
- Automatic air purge system for auger seals.
- Dust collection port to maintain a clean work atmosphere.
- (2) easy access hopper clean out doors with safety interlock switches.
- Easily removable augers for thorough machine clean-out.
- NEMA 12 electrical system.
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Model 4199
Gravity Porta-Valve Gravity Filler
Model 4199 Gravity PortaValve is designed to fill valve type bags with high density free flowing products such as steel shot and similar materials.
How it Works:
The valve bag is installed on the fill spout, and rests in the bag chair mechanism. When the clamshell gate opens, product gravity flows into the bag. When the bag has reached the designated weight, the clamshell gate closes, and the bag can be removed.
Design features:
- Scale-beam gross weigh.
- Gravity feeder.
- Mechanical catch gate release.
- Manual bag clamps.
- Mild steel construction.
Available Features:
- Pneumatic bag clamps.
- Pneumatic bag inflator.
- Stainless steel contact surfaces.
- Special paint finishes.
- Supply and transition hoppers.
- Take-away conveyor.
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Fill one bulk bag per week or 20 per hour at the lowest cost per bag.
Flexicon's extra-broad model range of bulk bag fillers (FIBC fillers) with patented innovations and performance enhancements let you exact-match a filler to your specific cost and capacity requirements
Patented TWIN-CENTREPOST(tm) filler: Two heavy-gauge, on-center posts boost strength and access to bag hooks while reducing cost. Standard manual fill head height adjustment, and feed chute vent for displaced dust. Numerous performance options.
New BASIC FILLER meets the tightest budgets. A lighter-duty version of the economical TWIN-CENTREPOST(tm) filler, the BASIC FILLER reduces cost further still, yet has an inflatable bag spout seal and feed chute dust vent as standard, and a limited list of performance options.
CANITILEVERED REAR-POST FILLER is offered with performance options including powered fill head height adjustment, pneumatically retractable bag hooks, inflatable bag spout seal, dust containment vent, roller conveyor, and vibratory bag densification/deaeration system.
PATENTED SWING-DOWN® FILLER features a fill head which lowers, pivots and stops in a vertically-oriented position, allowing operator to safely and quickly connect empty bags at floor level and resume automated filling and spout-cinching operations.
Every Flexicon filler is offered with pneumatic or mechanical feeding/weighing systems, as well as inlet adapters to interface with optional overhead storage vessels.
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The AFI Series 10 volumetric filling machine features a choice of auger drive methods; flux vector inverter, heavy-duty clutch/brake, and servo for even greater control and accuracy.
In freestanding semi-automatic form it offers a versatile and low cost filling solution. Mounted over an existing line or as an integral part of bagging, sachet or cartoning equipment, the head can be combined with a downstream checkweigher to minimize product giveaway.
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The Auger Fillers use a rotating auger in a funnel shaped hopper to deliver an exact amount of product at a constant rate.The volume of the product dispensed is determined by the precise control for the rotations made by the auger.
-Mateer Auger Filler is ideal for dry powders and granular products
-Upgraded electrics available
-Semi-Automatic, inline automatic and rotary fillers available
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The AFI Series 10 gravimetric filling machine incorporates a weighcell or balance to control the fill weight, eliminating inaccuracies caused by products of inconsistent density.
Two-speed filling with high speed bulk and slow speed top-up or multi-stage filling provide even greater accuracy
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This range of bagging machines make it possible to bag granulated or powdered products in the ready-made open-mouth bags.
A range of metering-weighing devices installed upstream prepares the doses before filling (net weight).
Bags of between 5 and 50 kg can be processed with or without gussets.
Upstream, different bag closing systems are available: stitching, folding stitching, removal of crepe tab, folding and gluing, welding.
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ILERFIL ABSD
PACKER FOR POWDERY PRODUCTS INTO OPEN MOUTH BAGS.
Ideal for the food or fine chemicals industries, or for any other application requiring high precision in weighing and ease of cleaning when changing product.
Designed to achieve the total absence of inside corners where any product remains can accumulate to cause possible cross-contamination.
The measured dispensing system is made up of a product dosing screw controlled by a variable speed motor that allows the dispensing cycle to be carried out in two phases (fast and fine-tuned loading), thereby optimising speed and accuracy.
The measured dispensing assembly can be completely dismounted at the back. This moves together with a product collection tray.
The dosing screw and its support are completely accessible for cleaning.
They include sealed adjustment, closure and quick connection systems.
To handle extremely fine and fluidised products. The dosing screw’s bearing is coupled separately from the chassis so as to prevent contamination.
Iinspection and cleaning door at the dosing screw’s drop.
The parts in contact with the product are made from polished stainless
steel to prevent adherence.
The defluidising probe allows for the product to be densified inside the bag to permit its closure and subsequent palletising, without having to wait for the product to rest and release air.
Since the majority of applications are for powdered products, the installation incorporates strategically-located dust removal inlets to keep the bagging area dust-free.
The inlets must be connected to the relevant filter.
End-of-weighing gate to prevent uncontrolled product flows.
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The ever growing numbers of bulk bag users proves they are now an accepted form of packaging, storage and transport, not just from an economic viewpoint - equipment now available from Spiroflow makes filling and discharging bulk bags safer, easier, controllable and contained.
Continuous development of our Spirofil range of weighing and filling stations gives processors the choice of standard equipment, or customised to suit access, height or hazardous considerations. Our bulk bag filling stations are also more versatile than many on the market - they can be adapted for use with rigid IBCs, drums, or Octabins.
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ILERFIL ABG/ABT
OPEN-MOUTH BAGGING SYSTEM FOR POWDERED PRODUCTS
ILERFIL ABG/ABT bagging units are designed to provide a solution for those seeking accurate, speedy bagging from a compact installation at a minimal investment cost.
The design process has taken into account the range of issues faced by industrial packaging lines.
SOLUTIONS
No product remains
Extraction fan connection
Precision weighing
Ease of use
Simple to install
APPLICATIONS
Agro-feed: feed, seeds, cereals, vitamin correction, plant
Food products: meal, vegetables, sugar, cocoa powder
Chemical & Petrochemical: plastic pellets, PVC, fertilizer
Building: mortars & premixes, cements
Mininig: salt, carbonates, plaster, talc
Recycling: wood pellets, rubber tire, compost
Every product to be bagged requires its own specific treatment to prevent breakages, causing dust, clumping, dust leaking, etc.
DOSING SYSTEMS:
ILERFIL ABG
Gravity-fed dosing system
Suitable for regular-flow graded products with a grain size of
up to 10 mm.
ILERFIL ABT
Dosing via conveyor belt
Model designed for handling irregular-flow products or those with a grain size of more than 10 mm.
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The Series CMR continuous motion rotary fillers offer high speed, high accuracy filling for a wide variety of powders and granules.
With the powder path fully sealed from the bulk feed through to the container, machine environment and containers are kept virtually dust-free. All powder contact parts are recess-free for easy cleaning and can be removed and re-assembled speedily without the use of tools.
The size of turret, number of transfer funnels and filling heads are dependent upon the production output required, size of container neck opening and powder flow characteristics. A choice of technologies and designs with segmented funnel sections, container jogging and air-pulse transfer are available.
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One of 3 multi-function monobloc systems precision filling granules into petrol tank breather filter cartridges for the motor car industry with loading / unloading by a single operator.
Indexing motion rotary system for vending drinks powders into canisters with extremely small neck opening, including checkweigher feedback and auto-stacking.
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Automatic filling of various solid products such as legumes, olives, whole tomatoes, diced foods and other.
These machines offer the advantage of a precise filling weight and a high production rate. We manufacture these machines in various models, whereby we assure fully automatic filling for any kind of rigid container.
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The pharmaceutical industry demands the highest standards of quality as defined by design, materials, workmanship, GMP, accuracy, usability, security and reliability. Since these same qualities have been the guiding principles since All-Fill was founded in 1969, it is no coincidence that this important sector accounts for an increasingly significant proportion of All-Fill’s total production.
All-Fill is able to meet the widest range of customer requirements, from individual machines to complete turn-key lines, from fine fluffy sticky powders through to free-flowing granules, all with the option of fully integrated weight control systems. All-Fill support includes a full validation documentation package, with protocols and experienced personnel to assist with installation and operation qualifications.
Supplied as standard with a lift mechanism for neck-entry dust-free filling of fine powders and vibration for settling of granular products. Conveyor bed and system frame GMP designed for ease of cleaning. The photograph on the left below shows a Series 100 in-line machine filling dry suspension antibiotics, 20g to 60g, into narrow-neck glass bottles at up to 30 per minute, with neck location for precise neck-entry lift. The photograph on the right below shows an integrated unscrambling filling and stoppering system in fully sealed glove-box enclosure for precise gravimetric filling of biological analysis samples into vials and small bottles.
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The GPV feeding system is suitable for powders and granules in variable doses. High speed product discharge by means of servomotors. Complete with hopper and feeding tubes, the dosing cavities have self cleaning systems.
The SSS volumetric feeding system with oscillating movement is used for free-flowing powders and granules, complete with hopper and feeding tubes. The oscillating movement is controlled by a servomotor to permit precise control of filling and discharging time of the dosing cups. Dose variation is adjustable and independent for each lane. The regulation of the dose volume is carried out by adjusting the depth of the dosing cups.
The AUGER FILLER is suitable for non free-flowing powders. It is driven by servomotors with independent control for each production lane, complete with a system to maintain a constant product level in the hopper.
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The product is filled by a dosing auger that is designed depending on the product characteristics. The flexibly adjustable auger rotation speed guarantees a high filling accuracy even if it comes to the filling of the most diverse
For the compact filling of heavily fluidised products a de-aeration system can be integrated in the auger housing. Thanks to the resulting high compacting rate the auger packer produces robust and easily stackable bags.
Advantages of the auger packer:
- product-specific design of the dosing auger
- quick and efficient cleaning due to the divided dosing auger
- filling of paper and PE bags with low de-aeration properties
Machine output of the auger packer:
up to 150 bags per hour per spout
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The most effective method of precise powder dosing
Exact dosing on high technical level for nearly all powdery and fine granular products.
The swirled and highly-polished precision dosing augers, designed according the specific product requirements. ensure much gentler product handling in comparison to standard pre-fabricated screws . Special closing systems are exactly tailored in accordance with the properties of the product to avoid dribble and seal contamination..
Ausgereifte Verschlusssysteme sind konsequent auf das Füllgut abgestimmt und verhindern das Nachfallen von Produkt.
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The TOPLINE has been especially developed for powdery products, just as flour, starch, baking ingredients, yeast, etc. as well as pet food.
All necessary steps from the filling up to the closing of the open-mouth bags take place in the compact cabinet of the TOPLINE. After the empty bag has been taken out of the bag magazine and opened it is exactly placed at the filling spout. During the filling clamping jaws grab the bag from all sides in a secure and dust-tight way. The filled and compacted bags are closed by either sewing, folding, sealing and/or hot melt activation.
Advantages:
- clean product filling
- high bag filling degree
- clean packing environment and compact packing room due to the integration of all necessary filling and closing modules in one cabinet
- empty and full bag transfer at the same height during the complete filling and closing cycle
Machine output:
200 - 800 bags per hour for filling weights from 10 to 25 kg
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The "Plug 'n Pack" concepts made by BEHN + BATES unify the applicator, filling and sealing technology in one compact, pre-assembled and dust-tight unit that ensures a low-noise filling operation and shortest assembly times as the test operation is carried out in our workshop already.
Our "Plug 'n Pack" concepts can be integrated even into smallest spaces.
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Electronic Weigh Packer
FNL-306CC
Main user
Food industry, Pharmaceutical industry, Agricultural chemical company, Petrochemical industry, Feed manufacturing plant, Ceramics industry.
Features
- Compact
With only 80% of previous models height, the FNL-306CC can be installed in a small space. (Comparison with Yamato FNL-306CC)
- Simple construction for easy cleaning and maintenance
The single-plate cutoff gate is directly linked to the servomotor to make adjustment of the opening angle simple. Maintenance and cleaning are simple and contamination is eliminated.
- New feed method increases weighing speed
The new digital servo-feed system achieves high-speed feeding and weighing operation at 700 bags per hour.
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FIBC (BULK BAG) BAGGING SYSTEMS
PREMIER TECH SYSTEMS designs and manufactures a broad range of reliable, high performance equipment to fill, weigh, discharge and transport all types of bulk solid materials into flexible industrial bulk containers (FIBCs or bulk bags). From individual equipment to fully automated systems we can provide you with the solution that will meet your requirements as well as your industry's requirements.
Bulk Bag Fillers and Peripheral Equipment
BG Series
Heavy-duty semi-automatic filling and weighing systems with advanced weight controller, simple and low-cost manual filling systems, discharge systems, crane or forklift adapters and powder deaeration system.
Applications
Calcium carbonate, carbon black, coal, coffee, concrete mix, copper hydroxide, detergent, fertilizer, fish food, flour, graphite, kaolin clay, pet food, pigments, polystyrene, rice, salt, silica, soy proteins, soybean seeds, sugar, etc.
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Once the filling process has been initialzed, depending on the chosen type of the big bag filling station, all of the functions are carried out automatically.
The ventilation and densification of the products are decisive during the coarse flow or after the end of the filling process to ensure the optimum filling output and stability of the big bags. The densification can be carried out by an integrated vibrating device or an integrated de-aeration probe. The optimum densification parameters can be set according to the specific product properties.
Advantages:
- dust-free filling thanks to the sealing of the inflatable sleeve
- product-specific dosing organ
- user-friendly with its pneumatically operated and slewing clamping hooks
- blow device for the optimum forming of the big bags
Machine output:
up to 30 bags per hour
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The RSB is a Big.Bag emptying system which sums up all standard features of this machines range. This machine has a series of accessories and a building quality which makes it particularly suitable for the most exigent industrial fields such as the food, chemical and pharmaceutical ones. Its frame is adjustable in high and it can be adapted to the different Big-Bag dimensions usually present on the market. The basic version of this machine is in stainless steel AISI 304 but also other materials are available on demand. Among the possible accessories available there are pneumatic side hammers bound to the structure to avoid the material flow from the Big-Bag to the product intake which run in alternate way and can be also excluded. The outlet is made to be easily joint with mechanical extractors or with product intakes for the pneumatic conveying. Among the optional accessories there is the tackle to lift the Big-Bags (RSBP).
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