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For filling of powders or granules from 1 to 50 Kg
- Filling of rolls
- Filling of drums
- Filling of bags
+ Intégration sur Ligne
+ option ATEX
Applications :
- Pharmacy
- Foodstuffs
- Cosmetics
- Chemistry
Benefits :
- Touch screen
- Difficult powders
- Weight accuracy
- Easy cleaning
- Weighing schedules
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Designed to simultaneously fill and weigh bags, boxes or drums with dry bulk products. Chantland-MHS offers gravity, pneumatic, auger, impeller, vibratory and belt feed models utilizing balance scale beam and electronic load-cell technology to efficiently and accurately meter dry products such as fine powders, granular materials, chunks and pieces in a controllable, predictable fashion. We maximize packaging rates while maintaining repeatable, accurate weighing results.
Model 4192
Weighmaster III Twin Auger Filler
Model 4192 WeighMaster III gross weigh twin auger filler for open-mouth bags, boxes, drums and tote bins. Designed for very fine aerated, to sticky hard-to-handle materials.
Design Features:
- Electronic load cell maintains accurate fill weights.
- Twin auger design offers highly controlled fill rates up to (10) 50 lb bags per minute.
- PLC controlled bulk & dribble feed achieves weight accuracies of +/- 0.2 lbs..
- Air operated bag clamps with auto-start, bag-in-place switch prevents accidental spills.
- Air operated positive product cut-off.
- Automatic air purge system for auger seals.
- Dust collection port to maintain a clean work atmosphere.
- (2) easy access hopper clean out doors with safety interlock switches.
- Easily removable augers for thorough machine clean-out.
- NEMA 12 electrical system.
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ILERFIL ABSD
PACKER FOR POWDERY PRODUCTS INTO OPEN MOUTH BAGS.
Ideal for the food or fine chemicals industries, or for any other application requiring high precision in weighing and ease of cleaning when changing product.
Designed to achieve the total absence of inside corners where any product remains can accumulate to cause possible cross-contamination.
The measured dispensing system is made up of a product dosing screw controlled by a variable speed motor that allows the dispensing cycle to be carried out in two phases (fast and fine-tuned loading), thereby optimising speed and accuracy.
The measured dispensing assembly can be completely dismounted at the back. This moves together with a product collection tray.
The dosing screw and its support are completely accessible for cleaning.
They include sealed adjustment, closure and quick connection systems.
To handle extremely fine and fluidised products. The dosing screw’s bearing is coupled separately from the chassis so as to prevent contamination.
Iinspection and cleaning door at the dosing screw’s drop.
The parts in contact with the product are made from polished stainless
steel to prevent adherence.
The defluidising probe allows for the product to be densified inside the bag to permit its closure and subsequent palletising, without having to wait for the product to rest and release air.
Since the majority of applications are for powdered products, the installation incorporates strategically-located dust removal inlets to keep the bagging area dust-free.
The inlets must be connected to the relevant filter.
End-of-weighing gate to prevent uncontrolled product flows.
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Model 4199
Gravity Porta-Valve Gravity Filler
Model 4199 Gravity PortaValve is designed to fill valve type bags with high density free flowing products such as steel shot and similar materials.
How it Works:
The valve bag is installed on the fill spout, and rests in the bag chair mechanism. When the clamshell gate opens, product gravity flows into the bag. When the bag has reached the designated weight, the clamshell gate closes, and the bag can be removed.
Design features:
- Scale-beam gross weigh.
- Gravity feeder.
- Mechanical catch gate release.
- Manual bag clamps.
- Mild steel construction.
Available Features:
- Pneumatic bag clamps.
- Pneumatic bag inflator.
- Stainless steel contact surfaces.
- Special paint finishes.
- Supply and transition hoppers.
- Take-away conveyor.
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The AFI Series 10 gravimetric filling machine incorporates a weighcell or balance to control the fill weight, eliminating inaccuracies caused by products of inconsistent density.
Two-speed filling with high speed bulk and slow speed top-up or multi-stage filling provide even greater accuracy
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This range of bagging machines make it possible to bag granulated or powdered products in the ready-made open-mouth bags.
A range of metering-weighing devices installed upstream prepares the doses before filling (net weight).
Bags of between 5 and 50 kg can be processed with or without gussets.
Upstream, different bag closing systems are available: stitching, folding stitching, removal of crepe tab, folding and gluing, welding.
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The S 710 is a weighing machine for filling large product quantities with a speed of up to 25 fillings per minute. With a weighing range of up 100g - 5kg and a resolution of 1g the machine is able to fill precisely heavy weights. The machine has a self-optimizing software, which adapts the filling action to the product, to avoid over-fillings. The weighing machine is made of stainless steel and is easy to clean in case of different filling products.
Special sizes of the weigh fillers are able to fill up to 50 kg.
Technical Data S 710:
- Weighing Range up to 5 kg
- Resolution from 0,1g
- Manuel operation by foot-switch or automatic operation by signal
- LC-Display with operator guidance.
- User-friendly operation with LCD screen, clear text and data input via keypad
- Input of only three data points required: Nominal weight, tolerance and speed
- Autonomous monitoring and regulation of vibratory tray speed
- Up to 25 weigh fillings per minute, depending on flow behaviour and weight of the product.
- Statistics with counter, average value, standard deviation, min. and max. weight, etc.
- Customized specifications
- easy to clean
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Electronic Weigh Packer
FNL-306CC
Main user
Food industry, Pharmaceutical industry, Agricultural chemical company, Petrochemical industry, Feed manufacturing plant, Ceramics industry.
Features
- Compact
With only 80% of previous models height, the FNL-306CC can be installed in a small space. (Comparison with Yamato FNL-306CC)
- Simple construction for easy cleaning and maintenance
The single-plate cutoff gate is directly linked to the servomotor to make adjustment of the opening angle simple. Maintenance and cleaning are simple and contamination is eliminated.
- New feed method increases weighing speed
The new digital servo-feed system achieves high-speed feeding and weighing operation at 700 bags per hour.
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FIBC (BULK BAG) BAGGING SYSTEMS
PREMIER TECH SYSTEMS designs and manufactures a broad range of reliable, high performance equipment to fill, weigh, discharge and transport all types of bulk solid materials into flexible industrial bulk containers (FIBCs or bulk bags). From individual equipment to fully automated systems we can provide you with the solution that will meet your requirements as well as your industry's requirements.
Bulk Bag Fillers and Peripheral Equipment
BG Series
Heavy-duty semi-automatic filling and weighing systems with advanced weight controller, simple and low-cost manual filling systems, discharge systems, crane or forklift adapters and powder deaeration system.
Applications
Calcium carbonate, carbon black, coal, coffee, concrete mix, copper hydroxide, detergent, fertilizer, fish food, flour, graphite, kaolin clay, pet food, pigments, polystyrene, rice, salt, silica, soy proteins, soybean seeds, sugar, etc.
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Once the filling process has been initialzed, depending on the chosen type of the big bag filling station, all of the functions are carried out automatically.
The ventilation and densification of the products are decisive during the coarse flow or after the end of the filling process to ensure the optimum filling output and stability of the big bags. The densification can be carried out by an integrated vibrating device or an integrated de-aeration probe. The optimum densification parameters can be set according to the specific product properties.
Advantages:
- dust-free filling thanks to the sealing of the inflatable sleeve
- product-specific dosing organ
- user-friendly with its pneumatically operated and slewing clamping hooks
- blow device for the optimum forming of the big bags
Machine output:
up to 30 bags per hour
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The RSB is a Big.Bag emptying system which sums up all standard features of this machines range. This machine has a series of accessories and a building quality which makes it particularly suitable for the most exigent industrial fields such as the food, chemical and pharmaceutical ones. Its frame is adjustable in high and it can be adapted to the different Big-Bag dimensions usually present on the market. The basic version of this machine is in stainless steel AISI 304 but also other materials are available on demand. Among the possible accessories available there are pneumatic side hammers bound to the structure to avoid the material flow from the Big-Bag to the product intake which run in alternate way and can be also excluded. The outlet is made to be easily joint with mechanical extractors or with product intakes for the pneumatic conveying. Among the optional accessories there is the tackle to lift the Big-Bags (RSBP).
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Application : Cement and Powdered material
Available in Single Spout model
Auto-weighing system with bag pushing system
Pre-assembled with solenoid valve, limit switch etc.
Sub-divided in to Heavy duty Air Compressor
Capacity : 3 - 10 ton per hour
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Net Weigh Scale
E Series
System that meets the highest demands for precision weighing of bags ranging from 10 to 110 lb (5 to 50 kg). Uses an advanced weight controller (SpeedAC NXT). Capacities up to 35 weighments/min for a single scale.
Applications
Aggregates, animal feed, coal, concrete mix, fertilizer, flour, grain, ground limestone, milk powder, plastic pellets, PVC resins, seeds, etc
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High-Speed Open-Mouth Bagger
PTK-1700 Series
Advanced, rapid, and versatile, this single spout system is designed for bagging powdered or granular materials into open-mouth bags, reaching speeds up to 25 bags per minute. It handles all paper, PE, and woven PP bags (pillow-type or side gusseted) and can integrate all types of closing systems.
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VARLIK Automatic Open Mouth Bagging Machine is a packing machine which empty bags are automatically taken from magazine and automatically placed on filling spout. Main reason of reaching higher capacity then semi automatic machines is heaving speeder bag placing then manpower as well as constant non-stop operating.
Manually placed empty bags are bind by vacuum hands one by one from magazine, and travel to filling point. Empty bag mouth is open by special mechanism and then places on filling spout. Bag is clamped to wait filling. Weighted product is discharged in bag through filling spout. Filled bag clamp is released and is moved by conveyor to sewing unit. Bag is transferred out after sewing. After this kind of high speed bagging machine, we recommend you to use VARLIK palletizer. VARLIK Automatic Open Mouth Bagging Machine has very improved mechanism and control system to make all above movements synchronously good and failure free. Besides all above, we are proud of presenting uncomplicated and very reliable user friendly mechanism.
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VALVE BAGGING SYSTEMS
Whatever your product, filling accuracy or level of automation desired, PREMIER TECH SYSTEMS has the equipment you need for packaging and handling your valve bags. Our product line includes auger, air and impeller packers equipped or not with an automatic bag placer. For extremely light and fine chemical powders we also offer a vacuum packer, which can be fitted with our brand-new bag placing and ultrasonic sealing system
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Efficient and reliable filling of floury, powdery and gritty products, just as starch, flour, baking ingredients, soybean products, proteins, sugar, etc.
For product filling the pneumatic packer utilises air. The proven design of the chamber bottom and top fluidisation air supplies that are separately adjustable depending on the flow behaviour of the product provides an optimum product feed rate with a minimum air supply.
Thanks to the continual air suction during the filling, high filling outputs are guaranteed with a minimum internal bag pressure.
Advantages of the pneumatic packer:
- gentle, clean and low-dust product filling
- minimised product residue in the filling chamber
- easy cleaning in case of product change
- project-specific configuration thanks to the BEHN + BATES modular system
Output of the pneumatic packer:
up to 300 bags per hour per spout
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TURBINE INLINE PACKER
Depending on the properties of the product to be filled, e.g. bulk density, flow properties and particle size distribution, we offer a customised packing system. We have available 2 different turbine filling systems in our product range: the HAVER vertical turbine filling system and the HAVER horizontal turbine filling system.
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Impeller Valve Bag Filling
Impeller Valve Bag Fillers, offer the best solution; for packing fine powders of mid range to high bulk density product into valve bags. The supply hopper is equipment with 4-blade impeller powdered by horizontal drive shaft which feed the product to the valve bag with the assistance of low pressured air.
The product is filled according to the gross weighing system, which means that the bag are weighed during filling process. Thanks to electronic weighing system and double speed filling (coarse and fine) feature, this machine ensure constant and high accuracy filling rates. Depends on capacityrequest 2-3 spouts linear type models are available.
Pneumatic Valve Bag Fillers
Pneumatic Valve Bag filter, offer the best solution for packaging powder, fine powders, granular and grinded of low & mid range to high range bulk dencity products to valve bags. The supply hopper cut the product inlet when the level sensor gives a signal to pneumatic controted butterfly valve. The continous products flow from the supply hopper is ensured by the top air feeding system and bottom air fluidization system which provides on optional products feed rate with a minimum air supply.
Auger Valve Bag Fillers
Auger Valve Bag Fillers, offer the best solution; for packaging low density, low fluidity, powder and granular product to valve bags.
When a fill cycle is initiated, the product is conveyed by the auger into the bag. The product is filled according to the gross weighing system, which means that the bags are weighed during the filling process.
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VARLIK AAD Type machines are designed for packing of open mouth bags to fill product and then close; and net or gross weighing units are installed on according to your need. Type of product feeding depends on characteristics of product; free flowing, screw type, belt type or vibratory type. Your satisfaction of machine is strictly connected to above decisions according to your needs and requirements.
* Free flowing type feeding for easy flowing, dry and granulated products. For example sugar, salt, sand, seed grain, ?
* Vibratory feeding type for difficult flowing products, coarse granular, abrasive and amorphous shape. For example coal, nail, wire products, rock,?
* Belt feeding type for free flowing or not but dedicated or wet products. For example tea, wet vegetables and fruits, fertilizer,?
* Screw feeding type for difficult flowing products but damage is not important during packing. For example cement, sand, construction chemicals, soil,?
The following points are essential to reach good weighing accuracy of outputs:
* Perfect working of product feeding mechanism.
* Perfect controller with perfect software and program.
* Reliable load cells.
* Technical support by specialists who has good knowledge on product/weighing/packing.
With over 25 years of experience, VARLIK Machine selects reliable solution for your product and best machine combination for your needs. Additionally you are only able to find innovative specific software?s and improved programs just in VARLIK machines.
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Except of a few parts, Model S 700 is exclusively made of stainless steel. Due to the single tray system, the unit is very compact, easy to maintain, operate and clean.
An adaptive control algorithm controls the S 700´s vibrator tray. All parameters necessary for the weighing process are automatically calculated, monitored and adjusted, so only values for target weight, tolerance limits and output need to be entered. So it is only necessary to enter options for synchronisation include an external signal (e.g. from a form fill and sealing machine), manual input (e.g. foot switch) or internal trigger (e.g. conveyor with gating system for filling in plastic containers, cans or glasses).
Technical Data S 700:
- User-friendly operation with LCD screen, clear text and data input via keypad
- Input of only three data points required: Nominal weight, tolerance and speed
- Different models from 5g - 5000g
- Special versions 0,05 - 10g
- Autonomous monitoring and regulation of vibratory tray speed
- Up to 25 wpm, depending on product and fill-weight
- Statistic including counter, mean weight and standard deviation
- Customized specifications
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Möllers Rotary Impeller Packers fill fine to the finest materials in valve-sacks with high filling capacities. They are composed of the rotary packing silo and attached filling-modules with horizontal filling-impeller, filling valve, filling spout, attached bag rest in DMS load cells and weighing electronics.
Main advantages:
- Horizontal rotary filling impeller = low energy consumption, low wear
- Compact construction, low space required
- Rotronik®-packer control = central control and monitoring of all filling modules, automatic filling-weight correction, rapid product change
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Big Bag-filling equipment (Flexible Intermediate Bulk Container, FIBC) is manufactured by Möllers using gross-weight weighing. Octabin-filling machines are offered, with infinite height adjustment, filling lid and suction device.
Peripheral equipment is available for plant automation systems
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Arodo manufacture different types of big-bag filling systems. Think of mobile systems which can be added to a sack filling system where big bags are filled according to the “multi-dump” principle. Also filling systems with an own dosing and weighing device are part of the delivery program.
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Gross weighing system
This system is suitable for sticky products. The gross weighing principle makes it possible to weigh the product directly into the sack. It can also be used in locations where height is insufficient. Subject to the construction the capacity is 100 up to 300 sacks per hour.
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This system is suitable for non-sticky products. The net weighing principle makes it also possible to fill big-bags according to the “multi-dump” principle. Subject to the construction the capacity is 400 up to 1400 sacks per hour.
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Particularly selected for certain filling materials owing to flow-mechanical properties, valve-sack filling-machines are manufactured by Möllers in further worldwide proven configurations. The machines, constructed as single packers, are used to achieve higher filling capacities but also in in-line configurations with a common filling material feed and empty-sack feed via a common sack applicator.
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