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Immersion/Agitation Systems
Though one of the oldest forms of parts washing, immersion and agitation washing systems still have their position in the marketplace. Depending on work flow, cleanliness levels, budgetary concerns, and many other factors, an agitation immersion system from JRI may be the perfect solution for you.
JRI currently builds these systems as custom units, so no matter what size your part is, we can design a unit around your needs. Immersion/Agitation systems can be designed as stand alone wash units or integrated together to provide a multi-stage cleaning system.
In fact, many of JRI's standard options can be integrated in these units. Including, particulate bag filtration, bottom heat gas burner systems, fresh water make-up and control, programmable cycle timers, stainless steel construction, recirculating pumps with enductor nozzles, and custom part fixturing just to name a few!
Are you looking to process parts in-line? JRI has a solution for that! We have pre-engineered packages for automating multi-stage systems so that there will be no operator involved in transferring of parts.
How about in-line immersion washing for application of rust inhibitors or other coatings? JRI also has you covered. Our in-line immersion conveyor system is the perfect solution for anyone that is trying to apply dip/immersion coatings in a production environment.
So whatever your cleaning, coating, dipping, inhibiting, or phosphating project requires, JRI will have a solution for you!
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Automatic cleaning system is a solution to the following requirements:
* High production capacity
* Easy handling of heavy objects
* Good operator safety e.g. if process includes aggressive chemicals
FinnSonic offers you well tested experience in tailoring of automated cleaning systems including automation, drying, fluid handling and other options. Basket transporters can handle loads up to 1000 kg.
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VD-3648
Standard Description:
As part of our original product offering, the PCS line of parts cleaning equipment has evolved into the finest cleaning system that your money can buy. Perfected by the production of over 125 machines per year, this system not only provides precision cleaning, but also reliability that makes these system a keystone in the world of cabinet cleaning systems.
Choose from one of the most diverse product offerings in the marketplace with over 17 standard models to choose from. If your application does not fit one of the standard models exactly, contact us for a quote on a custom unit for your application. To date, JRI has built systems with turntable diameters of 120" and up to 15,000 pounds.
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Finnsonic Optisol solvent cleaning machines are designed for environmentally friendly and efficient cleaning and drying of basket goods, typically turned or milled bulk, contamined by oil and swarf.
Cleaning fluids are AIII class solvents such as hydrocarbons or modified alcohols, or chlorinated solvents such as perchlorethylene. All cleaning stages are performed under full vacuum assuring that no solvent escapes during operation. Solvent is continuously refreshed by distillation.
* Excellent cleaning results
* Consistent cleaning quality
* Low running costs
* Very low emissions due to vacuum technology
* Small footprint
* Safe and user friendly operation
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The new regulations about the emission of chlorinated solvent have taken to develop these new CK vacuum machines serie that works with hydrocarbon solvent without any problem of external emission.
These solvents are biodegradable and nontoxic for aquatic life. They have no harmful effect on the ozone layer they have a low vapour pressure. The disposal of distillation waste is qualified as special waste and not as toxic/harmful.
The system is formed in monobloc by a single horizontal cylindrical cleaning chamber with a longitudinal axis rotary structure located on the inside , 1 or 2 solvent’s tank and one vacuum solvent’s distiller. The rotary structure, inside the cleaning chamber, has a frontal disc with an aperture to allow baskets loading and unloading, and it is usually supported as an overhang by its own transmission shaft. The rotary movement is transferred to the structure by means of a motorised transfer box which is powered by a shaft connected to the structure by the rear disc. The machine allow the following operative choices:
• without rotation
• basculating
• slow rotation
• mixed rotation
On the machine there is olso a vacuum solvent distiller that have 2 main functions:
• Allows to have a closed circuit equipment
• Allows to clean or rinse with fresh solvent
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The m industrial ultrasonic cleaning tanks are used as single-stage bench top appliances or as part of a fully integrated modular cleaning system. The m industrial range consists of standard sizes including options for building a multi-stage process.
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TB-3136 Tumbling Barrel Parts Washer
Standard Description:
Designed for batch cleaning of a wide array of parts, the TB-3136 offers flexibility in a cleaning cell for many automotive rebuilders and beyond. Since many times batch integrity can be a concern, our 100% dump system guarantees that straggling parts are not left behind.
Whether your parts are big or small, the TB-3136 can work for you. Used from everything from small nuts and bolts to larger aluminum castings, this model of JRI cleaning equipment can meet the demands.
Once the cleaning is complete, the tumble basket will dump the parts into your supplied totes for shipment or for further processing.
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Effective spray cleaning
The best combination of mechanical and chemical wash effect. Wash pressure and high flow combined with right temperature give a boost to aqueous cleaning. Most clean, hot parts flash dry very fast.
Environmentally friendly
The wash process is closed. Continuous filtration of wash liquid prolongs life time of wash and rinse liquids. This reduces waste handlig costs and spares our environment.
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Rosink Cleaner:
Aqueous cleaning of parts!
The Rosink Cleaner is an economic, forward-looking, environmentally friendly, efficient and mobile alternative to solvent cleaning.
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Novatec’s production includes a wide range of standard installations.
Cleaning and Drying Systems: ultrasonic cleaning and rinsing both standard and according to the customer’s specific requests. Modular surface treatment systems for immersion and/or spray treatment with single or cascading stages. Hot air dryers, infra-red and vacuum dryers, centrifugal dryers. Solvent dryers, ultrasonic degreasing machines, spray-cleaning machines. – Compact ultrasonic cleaning Tanks for laboratory or research applications.
Ultrasonics: piezoelectric and magnetostrictive ultrasonic generators, flanged or bulkhead mount submersible transducers. Available work frequencies from 18 to 100 kHz. Modular construction of the piezoelectric units allow to supply a generator also with different frequencies.
Automation: 2 or 3 axes handling systems with load capacity up to 1000 kg.
Air and Water treatment: water softeners, reverse osmosis, active carbon water filtration systems and manual or automatic water demineralising systems, ultra-filtration systems and evaporators under vacuum which allow to work environment-friendly. Extraction, filtration and air treatment systems (powders and vapours), clean rooms.
Painting: manual or automatic water veil or dry cabins, pre-drying modules and dryers.
NDT: Automatic FPI Dye-Pen, wash and developer systems.
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Rosink Super Cleaner: Aqueous parts cleaning with a combined flush spray system!
The Super Cleaner is an economic, forward-looking, environmentally friendly, efficient and compact multi-stage batch washer
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Rosink Multi Cleaner DR: Aqueous parts cleaning!
The Multi Cleaner DR is an economic, forward-looking, environmentally friendly, efficient and compact continuous cleaning system.
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L-SERIES
Graymills "L" Series picks up where the "T" Series leaves off. Choose from 5 tank sizes designed for larger parts, and heavier components (up to 1,850 pounds). All lift platform components are outside the tank, eliminating the most common reason for failure in many other machines. "L" Series Liftkleens are the workhorse of today's manufacturing, maintenance and repair operations
STANDARD FEATURES
* Both Solvent or Aqueous versions
* Air-operated lift platform
* Stainless steel lids
* Hands-off, full immersion cleaning; from simple soaking to lift platform agitation
* Fully adjustable lift platform agitation - speed and stroke length
* Lift mechanism is entirely outside of tank for long service life
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Single-frequency Profi
Eco-Clean - the economic solution For everyone, who needs that little extra, this
unit offers two power settings (Powerclean and Softclean) for high flexibility as well as the Sweep function. The tougher trough walls make these units suitable for continuous use.
Pages 428 - 429
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The Ingromat™ Cleaner CF ...
is a complete solution for the micro-cleaning of flat surfaces. This machine functions with the Ingromat system. The machine frame is made out of aluminium and steel. The control cabinet is integrated in this frame. The machine disposes of driven transport rollers and additional pressure rollers at the infeed and at the outfeed. These rollers ensure a safe transport of the material through the machine during the cleaning process.
The linear brushes always clean the material from above and from below. They always wipe at a right angle in relation to transport direction. Wiping direction is either from edge to edge or from the middle of the material to the edges. An electrical height adjustment allows the system to adapt to different material thicknesses. The Ingromat™ fluid consumption (antistatic cleaning agent) is monitored by suspended particle flow meters.
The Cleaner is available in different working widths and working heights. Due to its small footprint and its adaptability to different transport speeds, the Cleaner may be integrated easily into existing production lines..
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Crescocito CAP 144
Automatic cleaning device for air caps on robot mounted spray guns.
Ideal solution for cleaning without production losses. Waste material from flushing and colour change can be collected via a dump line or the optional pump unit.
The CAP works with 4 high impact nozzles to maximize the cleaning effect with a minimum usage of cleaning agent/solvent in a short time.
Drying air is supplied via a circular nozzle ring.
Works with low pressure guns and air assist spray guns.
Can be mounted in a fix position, or on line tracked robots.
Suitable for all types of paints and solvents.
Atex approved for Ex environments.
Materials used in CAP 144:
Housing: Stainless Steel
Cover: Stainless Steel
Solvent nozzle: Stainless Steel
O-rings: Viton
Sealings: Teflon
Diameter: 44 or 49,5 mm
Part number: 240 010 000
Approvals: CE; Atex
Accessories: Pump unit for transferring waste material from the cap cleaner to a collecting point.
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TURBO 24/36
The T24 and T36 are Graymills most economical total immersion cleaners and are offered in both solvent and aqueous (heated) versions
STANDARD FEATURES
* Total parts immersion provides hands-off cleaning without operator involvement
* Grid platform supports parts above bottom - allows for all sides of parts to be exposed to cleaning solution
* "V" shaped tank bottom with two inch center drain for easy cleaning and fluid change outs
* Turbo-action units scour and flush parts clean with a pump that provides 3000 GPH
* Multiple tank sizes up to 118 gallon capacity
* Solvent or aqueous models available; some models can be field-retrofit and converted to aqueous versions if cleaning method changes
* Fusible safety link closes lid in event of a fire
* Energy saving insulation and stainless steel lined lids (aqueous only)
* Refer to voltage options for additional details on wiring options
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CLEAN-O-MATIC 902-A
Dual pump version of the Model 900 includes two Hydro-Jet manifolds to deliver the most internal fluid agitation available for the Clean-O-Matic series.
STANDARD FEATURES
* 49"L x 28-1/2"W x 33-3/8"H work space
* 50-117 gallon capacity
* Pump with Hydro-Jet manifold provides active in-tank fluid agitation
* Two 1/3 HP Graymills Superflo pumps, 2400 GPH each, provide aggressive in-tank fluid agitation through dual Hydro-Jet manifolds operating independently or together
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Fully automatic load transfer systems are engineered for high throughput washing applications in situations where labor reduction is warranted or where process control is critical. Featuring the Magnus air powered articulating load transfer system; the loads are automatically transferred from stage to stage in both our rotating and non-rotating systems.
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MIJI LIF 24 Additional Features:
Can be equipped for either aqueous or solvent cleaning
Stainless steel lid on all models with return guides to keep condensation in the tank
Pneumatic stroke length selector for short or long stroke
Standard roller platform for easy load transfer in multi-stage systems
Adjustable surface overflow height for gravity counter-flow of adjacent tanks
Hot or cold cleaning of up to 150 lbs. of parts
Water inlet and drain valve
Can be set up with partial tunnel enclosure for water vapor control
Suitable for cell type wash systems
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The Magnus MAGNA LIF is an immersion washing and processing system that mechanically agitates parts in a chemical solution.
Provides Dual Agitation - parts and the cleaning solution are both agitated to assure thorough cleaning.
Finger tip control - allows for a single control that raises and lowers the platform for easy loading and unloading.
Dial-A-StrokeTM Control - unique control panel changes the length of the stroke from short, medium or long at the flip of a switch, allowing complete cleaning of parts with complicated internal passages.
Virtually trouble free - engineered with an outboard guide roller. The cantilever design greatly reduces maintenance and provides for easy lubrication. Protects from possible attack of cleaning chemicals, dirt and other materials.
Cost Savings - eliminates hand scrubbing and minimizes production rejects through superior cleaning capabilities.
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Les installations de lavage HAMO T-840 et T-840L sont constituées de modules indépendants, assemb-lés afin de constituer un processus de nettoyage adapté aux demandes des clients.
Le concept de ces deux systèmes multi-chambres, intègre les différentes techniques de lavage (ex. aspersion, ultrasons, rinçage). La motorisation, à l‘intérieur des modules, s‘effectue à l‘aide d‘une chaîne d‘entraînement en acier inoxydable. Celle-ci autorise un transfert libre et sans à-coups du panier de lavage (pas de fixation mécanique), il en résulte ainsi aucun risque d‘endommagement lors du passage d‘un module à l‘autre. Une fois le panier en position dans le module, le canal de lavage, de rinçage ou de séchage du panier est automatiquement raccordé à l‘arrivée du fluide d‘eau ou d‘air. Pour un équipement dont l‘exécution doit être conforme aux exigences pharmaceutiques, le panier de lavage se couple avec le rinçage indépendant (GMP) et le soufflage des conduites.
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For component cleaning with:
- Chlorinated solvents - trichloroethylene / perchlorethylene
- Hydrocarbons
- Hermetically Sealed solvent component cleaning system
- Meets current environmental regulations
- Vacuum drying
- Cleaning in fresh, distilled solvent every cycle
- Ultra-low solvent use and emissions
- Complete stainless steel construction
- Small foot-print : higher cleaning capacity
- Easy service / maintenance access
- Integrated handling options
- Wide range of sizes
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Features:
Durable heavy duty construction
Platform moves rapidly up and down through the cleaning solution using short, medium, or long strokes
Eliminates the need for guide bearings and rollers immersed in process solutions
Cantilevered agitation platform design, supported from outside the tank, greatly reduces maintenance and provides for easy lubrication
Easy loading, unloading or inspection regardless of load size or weight platform design
Heating alternatives include gas, steam or electric
Four standard sizes available
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The TunnelSonics parts washers are a continuous conveyorized in-line flow Neptune Radial systems. The TunnelSonics products are is ideal for applications such as In-line continuous product cleaning of small parts from:
- screw machines
- stamping operations
- lapping and similar operations
- machine parts
- part assemblies
- fasteners
- springs
- header operations
Where continuous product flow is preferred, the In-Line system can clean, rinse and dry at speeds up to 20 feet per minute in mild aqueous solutions.
Cleaning is achieved by passing the product through exclusive Power Sonics RADIAL 360° transducers. Cavitation levels are 10 times, or more, as great at the same power input as conventional flat type transducers. Floor space is optimized since systems are generally integrally mounted on their own bedplate, also simplifying installation.
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BOGIE WASHING PLANTS
The bogie washing plants by RAIMONDI S.r.l. are an innovative washing system, able to answer specific technical requests efficiently.
They are characterized by a high level of automation and by the possibility to shape different washing positions in a personalized lay-out so as to solve any special request and to satisfy any space and washing necessity.
A management computerized control system assures the functioning of the plant and promptly solves any eventual fault.
Constant reliability is another distinctive feature of these plants.
Technical features:
- closed cycle washing with water at up to 80 °C
- closed cycle rinsing with cold or warm water
- heating by heat exchanger with the burner connected to the tank
- automatic feed of the washing solution
- overall dimension around 7,000 x 18,000 mm
- inside dimension 7,000 x 3,500 mm
- max weight of the pieces 12,000 kg
- control and management computerized system
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CABIN WASHING PLANTS FOR AXLE AND WHEELS
The cabin washing plants by RAIMONDI S.r.l. are an innovative washing system, able to answer specific technical requests efficiently.
They are characterized by a high level of automation and by the possibility to shape different washing positions in a personalized lay-out so as to solve any special request and to satisfy any space and washing necessity.
A management computerized control system assures the functioning of the plant and promptly solves any eventual fault.
Constant reliability is another distinctive feature of these plants.
Technical features:
- the length of the range of the automatic advancement can be adapted to necessity
- capacity of the rotation and hoisting: 3,000 kg
- automatic advancement of the pieces into the cabin
- automatic ejection of the pieces at the end of the washing cycle
- programming of the washing and rinsing time ; storage of the activity parameters
- pressure up to 12 bar
- closed cycle washing with detergent and water up to 80°C
- rinsing with cold or warm water
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Environmentally compliant, safe and effective component solvent cleaning systems that offer the ultimate cleaning effectiveness.
Ultrasonic solvent cleaning designed to your needs and your budget. With complete flexibility to adapt to your changing production needs.
Systems are designed to clean all kinds of components from miniature substrates to large industrial castings, meeting essential environmental and safety standards and offering flexibility, operational advantages in economy and low maintenance.
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In-Line Systems - TunnelSonics
Individual Small Parts Conveyorized Ultrasonic Cleaning Systems :
The TunnelSonics parts washers are a continuous conveyorized in-line flow Neptune Radial systems. The TunnelSonics products are is ideal for applications such as In-line continuous product cleaning of small parts from:
- screw machines
- stamping operations
- lapping and similar operations
- machine parts
- part assemblies
- fasteners
- springs
- header operations
Where continuous product flow is preferred, the In-Line system can clean, rinse and dry at speeds up to 20 feet per minute in mild aqueous solutions.
Cleaning is achieved by passing the product through exclusive Power Sonics RADIAL 360° transducers. Cavitation levels are 10 times, or more, as great at the same power input as conventional flat type transducers. Floor space is optimized since systems are generally integrally mounted on their own bedplate, also simplifying installation.
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The Magnus AJA LIF is a heavy duty, low maintenance immersion washing and processing machine that mechanically agitates the parts in a hot or cold cleaning solution.
One Tough Workhorse - the standard AJA LIF has a load capacity of 2200 lbs. of parts, and heavier optional load capacities are available (see available options).
Three Agitation Stroke Lengths - selection of short, medium or long strokes engineered to allow cleaning a variety of parts.
Thorough Cleaning - reaches difficult interior areas of parts because moving parts through cleaning solution creates greater cleaning effect than simply moving liquid around parts.
Cost Effective - better cleaning minimizes costly production rejects and eliminates hand scrubbing.
Air Powered Lift/Agitation System - provides greater agitation speed than comparable electromechanical lift devices.
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