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Tilt Tray Sorter (High-Speed Sorting)
The Tilt Tray Sorter is excellent for fast sorting of a wide variety of products, such as;
flat garments, CD's, DVD's, cassettes and video tapes, jewelry, sunglasses, books, pharmaceuticals, cosmetics, and small packages.
Common Features
-Fast sort rates up to 12,000 trays per hour or 24,000 trays per hour with new split-tray carrier
- High Accuracy Rates
- Modular construction
- Ease of use
- Low Maintenance
- Long Live and reliable operation
- User friendly Windows software interface
- Cross Platform integration support
- External data access with off the shelf programs
The Tilt Tray Sorter provides a viable alternative to pick-to-light systems. For a comparable investment to pick-to-light systems the Tilt Tray Sorter will provide:
- Faster more efficient sortation
- Increased reliability over manual sortation
-Increased storage capacity for the Distribution Center
- Modular growth capability to expand with your customer's needs
- Affordable pricing for small to medium sized businesses
Additional benefits of a Tilt Tray Sorter:
-This sorter is comprised of few moving parts, reducing the risk of repair downtime.
-The sorter is modular and can be extended as your needs expand.
-Sorter requires little maintenance.
- Most repairs can be implemented when necessary in less than 30 minutes.
- Independent section design permits the sorter to continue operating even when a section is offline.
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Cross-Belt Sorter
Advanced Automated Order Distribution System,
Returns Processing,
Mail Sorting System
BIs New Cross-Belt sorter incorporates many of the latest innovations together with GBI's proven programming and controls to provide a reliable, high capacity and flexible system. GBI's new Cross-Belt sorter features contactless induction motors to drive the cars and wireless infrared communications to transmit on-the-fly instructions reducing wear and maintenance requirements.
Each "smart car" is equipped with a central processing unit that is programmed to perform a myriad of dynamic functions such as belt acceleration, turn rate, distance and timing in a multitude of combinations as dictated by circumstances. Among our many features are automatic induction, full tracking, weigh-in-motion and dynamic deployment.
GBIs cross-belt sorter is capable of sorting products weighing up to 100 pounds, and is a perfect supplement to GBI's line of Tilt Tray, Bomb Bay (Carrier-Based), Hanging Garment, and Pick to Light sortation systems.
Cross-Belt Feature Rich System
- Sorts a wide range of items or packages with weights up to 100 pounds (46 kg)
-Fast Sort Rates: custom configurations
-Automatic Loading, allows for a high loading efficiency
-Propelled by contactless induction motors
-Smart Car Technology, uses infrared communications
- support and rapid expansion
- Dynamic on-the-fly car programming dictated by individual and unique requirements
- Custom Chute Configurations
- Custom Logic & Controls
- Flexible Sorter Layout & Configurations
- Fully Intgegrated with Host Systems
- 24 / 7 / 365 Technical Support
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SPLIT-TRAY CARRIER
- used to increase sort rate
GBI's Split-Tray carrier design incorporates two independent trays on the same carrier. This allows each side tray to tip independently of the adjacent tray traveling on the same carrier.
When using the Split-Tray on GBI's High-Speed Tilt Tray Sorter, the normal carrier rate of 12,000 trays per hour now becomes 24,000 trays per hours since two trays per carrier are loaded with product and sorted simultaneously.
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Compact Cross-Belt Sorter
Ideal for sorting small, fragile, or delicate items with any type of surface friction
Features:
Available horizontal or multi-level layout configurations
Non-contact inductive power transfer system
Open standard industrial network control design
Modular frame and cart design
Benefits:
Gentle handling of items being sorted
Discharge from a carrier is more accurate
Allows closer chute centers or selective positioning of sorted items
Less time required for commissioning
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The Model ProSort SC series of sorters are belt driven sortation conveyors. The belt concept provides a reliable method of tracking packages to the divert stations. Take-away spurs may be skatewheel type or powered type slaved from the main sorter.
- Overall Widths: 18" single side only - 24", 30" & 36" single or double sided
- Bed-Roller bed with 1.9" dia. x 16 ga. rollers with ABEC-1 bearings spaced every 6". Mounted in 6-1/2" deep x 12 ga. powder painted formed steel channel frame
- High performance center drive with shaft-mounted gearmotor and variable speed controller, horsepower based on speed and length
- Belt Speed-Determined by application requirements, 300 FPM maximum
- Right hand, Left hand or Two-Sided diverts available
- Adjustable Floor Supports Available
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The Model ProSort SRT is a sorter for small to medium sized items. Product is transported on multiple narrow belts. Rollers pop up between the belts to transfer items at right angles to the sorter.
- Right Angle Transfer
- Two-Sided Transfer
- High Sort Rates
- Close Transfer Locations
- Flexible Sort Locations
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TapTone High Speed rejectors provide reliable rejection of up to 2000 containers per minute and are available with a fixed stroke length of 0.5 or 1.0 in (1.2 cm or 2.5 cm). Designed for tight production spaces, these systems can be conveyor or floor mounted, and withstand water wash down.
How it Works - When a reject signal is received, a solenoid is actuated, allowing air to extend the ram, which pushes the faulty container off of the production line. The length of time the ram is exteded is a function of the duration of the reject signal. When the signal ceases, the ram and its cylinder return to their home or retracted position.
Features
- High Speed Rejection fo Glass, Plastic or Metal Containers
- Conveyor or Floor Stand Mounting
- Minimal Space Requirement Enables Adaptation to Almost Any Production Line
- Requires Only One 24 VDC Reject Signal
- No External Power Required
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The CASI SortMaster™ 110 is a pusher sorter designed for light boxes under 25 lb. at low to medium rates. The system is easy to install and mount and operates seamlessly with our TransMaster™ conveyor and in-motion checkweighers.
SortMaster™ 110 can handle up to 60 items per minute. SortMaster™ 110 pushes most small to medium sized products onto chutes that are 90 degrees from the sort conveyor. With any sorter, the parts per minute rate depends upon the item lengths, weights, conveyor speed, and required gap.
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Slide Belt Sorter in general
The Eurosort SBS comes in two configurations being the PU = push up version and the PD = pull down version. The Slide Belt Sorter is an effective and tested solution within its specific field of application. Generally speaking, this type of sorter is used for the automatic sorting of relatively square and stiff items. Usually, these items are able to slide of a belt.
The items to be sorted are fed on to the sorter-conveyor in either the conventional way by another conveyor or from the side under a 90 degrees angle. The products are detected on length and are given a destination. Once the product is positioned beside the right destination parts of the belt lifts up or goes down and the product will be free to slide of. The products are then dropped directly into a carton or into a chute, a roller conveyor / container etc. This sorter has very few moving parts which means low maintenance and low costs.
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S-3000M Tilt-Tray Sorter
Designed to integrate seamlessly into existing facilities while delivering smooth, reliable, high-speed sortation
Features:
Durable tilt mechanism design with low-wear components
Wide selection of chute designs
Open standard industrial network control and standard I/O hardware
Benefits:
Non-contacting linear drive system eliminates wear on the drive system
Durable tilt divert switch lasts over one million cycles
Proven induction algorithms to ensure accurate loading of product
Modular design reduces time for commissioning and layout changes
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- Ideal for shipping and/or receiving operations with a medium rate requirement and where product orientation needs to be preserved.
- Can accomplish rates up to 30 cartons per minute when used with sortation belt conveyor running at 100 to 350 feet per minute.*
- Handles a wide variety of conveyables up 75 lbs., depending on sys. sort rate and design.
- Diverts 45° onto powered or non-powered takeaway. Product maintains orientation.
- Air-operated arm can be controlled manually or remotely
- Designed to be used with Automotion's standard belt conveyor or live roller divert conveyor.
- Best results accomplished when paired with an Automotion high speed induction conveyor.
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This system sorts individual materials to a designated place according to its own information specified by the bar-code or RFID attached to them by automatically distributing and collecting with the conveyor and sorter.
Those products are used for : Baggage Handling System ; Automated Postal Processing System and Logistics Processing System.
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The cross belt sorter in vertical configuration features sorter carriers that are linked together. The carriers are returned underneath the sorter.
Advantages
* space-saving construction
* central take-away conveyor may be mounted inside the sorter
* all destinations are easily accessible
* safe infeed by linear induction (top-loader)
* safe transport as there is no cornering
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Features
- Handles a wide range of different types of luggage
- Gentle and reliable sorting
- Non-contact drive, non-contact power supply maintenance-free
- Low noise
- Outstanding toughness and durability
Specifications
- Sorting capacity MAX 4000 cases/h
- Speed MAX 120 m/min
- Frame length No limitations
- Belt size 1000(W) X 1500(L) mm
- Cargo dimensions MAX 500(W) X 1350(L) X 700(H) mm
- Cargo weight MAX 45 kg/piece
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- Ideal for shipping and/or receiving operations with a high rate requirement.
- Can accomplish rates up to 60 cartons per minute when used with sortation belt conveyor running up to 450 feet per minute.*
- Handles a wide variety of conveyables up 75 lbs., depending on system sort rate and design.
- Gentle controlled sweeping action diverts conveyables at a 45° angle onto powered or non-powered takeaway conveyor.
- Air-operated arm can be controlled manually or remotely
- Designed to be used with Automotion's standard belt conveyor or live roller divert conveyor.
- Best results accomplished when paired with an Automotion high speed induction conveyor.
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Multi directionnel transfer system X-RAILS
This system transfers the products without stopping.
The products can be oriented during the transfer. The angle of the transfer is adjustable from 0° to 90° to the right or left.
This system is for flat based products, e.g. cartons tray etc.
The maximum weight for the products is 100 Kg for a size of 600 x 600 mm.
Depending on the sizes of the products, there are two ranges of X-RAILS :
- L : for the larger products
- S : for the smaller (smaller roller pitch).
- PRODUCT TRANSFER WITHOUT STOPPING
- MAXIMUM SPEED 2 METERS PER SECOND
- EASY TO CONTROL AND COMPACT
- TRANSFER ANGLES ARE ADJUSTABLE FROM 0° TO 90° TO THE RIGHT OR THE LEFT
- PRODUCT DIMENSIONS : FROM 250 x 250 A 600 x 600 MM - MAXIMUM WEIGHT : 100 KG
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MODEL RBT3
3-STRAND 90° ROUND BELT TRANSFER
Model
RBT3 provides an excellent method of transferring up to 100# product at
90° intervals. And, no drive is necessary when mounted into Roach line shaft driven conveyor. Each unit shown mounted in optional line shaft driven conveyor. Model at right includes optional frame cut-outs and blue paint.
NOTE: Specify twist (clockwise or counter clockwise) for drive bands on line shaft conveyor (model LS or LSA) that transfer mounts in. Consult factory.
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- Ideal for shipping and/or receiving operations with a high rate requirement and numerous divert locations are required.
- Can accomplish rates up to 90 cartons per minute when used with sortation belt conveyor running at 180 - 300 feet per minute.*
- Handles a wide variety of conveyables up 75 lbs., depending on system sort rate and design.
- (3) rows of wheels lift the carton onto a 45° powered or non-powered takeaway conveyor.
- Modular construction allows for many design possibilities, such as unlimited sorter lengths and countless divert configurations. The assembly is also easier to maintain.
- Designed to be used with Automotion's standard belt conveyor.
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Specification
TRANSFER ARM: 7 ga. formed channel.
TRANSFER WHEELS: Frantz model 35Z on 3" wheel centers. Wheels are rated
at 50 lbs. capacity each.
STANDARD LENGTHS: 2', 3', 4', and 5'.
STRAND CENTERS: 18"
LIFT: Positive type lift with 1" of net lift.
BEARINGS: Heavy duty, lubricated, ball bearing unit with cast iron housings.
MOUNTING: Integral part of unit, with 15" top of wheel elevation (down
position). Unit designed to mount between conveyor frames
CAPACITY: Unit load not to exceed 500 lbs.
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The FKI Logistex sorter line includes sliding shoe, tilt-tray, double-tray, and cross-belt sorters designed to enable high-speed, accurate throughput for a wide variety of package weights and sizes.
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This system sorts individual materials to a designated place according to its own information specified by the bar-code or RFID attached to them by automatically distributing and collecting with the conveyor and sorter.
Those products are used for : Baggage Handling System ; Automated Postal Processing System and Logistics Processing System.
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Features
High-speed, accurate sorting
Gentle sorting with little shock
Diverse cargo
Can use many sorting compartments
Specifications
Sorting system Pop-up system
Sorting capacity 5000 cases/h (varies depending on conditions like: cargo length and conveyor speed etc. )
Speed 36 46 61 76 91 100 m/min
Length MAX 100 m
Frame width 500 550 630 700 800 mm
Sorting direction Single-sided sorting
Cargo Carton cases, bottles, poly cases
Cargo dimensions 150 - 800(W) X 230 - 800(L) X MIN.30(H) mm
Cargo weight 1 - 30 kg/piece
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Automotion's AutoSort 02 is a pusher sorter, that diverts product from the sortation conveyor onto a take-away conveyor by extending the diverter when the product passes in front of it. It can transfer to a conveyor that is parallel or perpendicular, which makes it a good option when linear space is limited.
- Ideal for shipping and/or receiving operations with a medium rate requirement and where linear space is limited.
- Can accomplish rates up to 40 cartons per minute when used with sortation belt conveyor running up to 250 feet per minute.*
- Handles a wide variety of conveyables up 75 lbs., depending on system sort rate and design.
- Diverts 90° onto a parallel or perpendicular, powered or non-powered takeaway conveyor.
- Air-operated arm can be controlled manually or remotely
- Designed to be used with Automotion's standard belt conveyor or live roller divert conveyor.
- Best results accomplished when paired with an Automotion high speed induction conveyor.
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Roach High Speed Sorters were designed in response to an increasing demand for high speed distribution equipment.
35 sorts per minute can be economically and accurately sorted with model HSS2.
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Automotion offers (2) types of Sliding Shoe Sorters: the AutoSort 12 and the redesigned AutoSort 13. Each shoe sorter is specifically designed to perform in the most demanding, high volume sortation environments. Both have an advanced integrated tracking system that allows the sorter to accurately divert product even when running at high speeds.
- Ideal for shipping and/or receiving operations with a high rate, high volume requirement.
- Can accomplish rates up to 250 cartons per minute* at speeds up to 550 ft. per minute
- Intergrated advanced tracking system communicates the timing and amount of shoes needed to accurately divert product onto a take-away conveyor.
- Available in single or dual-sided configurations.
- AutoSort 13 features a shoe design of extruded aluminum and sound insulation and an electric divert switch instead of the standard pneumatic switch to enable the sorter to achieve even higher sortation rates.
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Natrix is the latest generation of sliding shoe sorter from TGW, providing high performance sortation of goods with very different dimensions into multiple discharge lanes on both sides of the machine. It is capable of delivering up to 10,200 cartons or totes (400 x 400 mm/16" x 16") per hour each weighing up to 50 kg (110 lbs).
The products are conveyed on a sorter bed consisting of extruded aluminium profiles. Shoes slide across these profiles, diverting products to pre-selected destinations. Different types of discharge lane are available, e.g. driven roller conveyors, non-driven roller conveyors or gravity chutes.
Modular in design for easy assembly and reconfiguration, Natrix is a high performance quiet, low maintenance sortation system.
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FKI Logistex is the industry leader in automated, high-speed, high-throughput sortation solutions, capable of handling the highest volumes in the industry. With more than 100 years of experience and thousands of installations worldwide, FKI Logistex sortation equipment, software, and controls are critical components of today’s most sophisticated and highest-throughput automated material handling systems.
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Uni Sorter
Features
- High-capacity sorting
- Gentle and reliable sorting
- Highly diverse cargo
- Energy-saving operation
- Simple maintenance
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Capable of impressive sorting performance in a modest footprint, Optyx® is the state of the art for automated on-belt inspection with both color camera and camera-plus-laser power. It enables processors to detect and eject both unacceptable product and foreign material.
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The sorter consists of a number of carriers fixed to a drive belt. In the carriers unit loads can be put/ dropped and will be following the track (shape as a carrousel) below this track of carriers the destination boxes / chutes etc are been positioned and a certain carrier will be opened above the targeted destination while unloading itself.
Trays are actually holding the items to be sorted and will transfer and drop these at the allocated discharge. There are two styles of trays (split trays and tilt trays) and these come in a variety of sizes and configurations (single, dual, twin and quad).
The main benefits of Split/Tilt Tray Sorters
- Sorting directly into the transport container / box, no need for space consuming chutes.
- Relatively low investment.
- High number of discharges possible on minimal floor space.
- High sorting capacity, standard 7200 (single tray) 14,400 (dual or twin tray) 28,800 (quad tray) per hour, even higher running on high speed.
- Simple and robust principles that demands little and simple maintenance
- Suitable for products that are difficult to handle (their shape is not fixed / round / unpacked / soft- goods / unconveyable).
- Very low sound level below 68 dB
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