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Faster Production - spindles operating at constant speeds from 25,000rpm to 90,000rpm up to 1.4HP, maintaining constant high speed and torque under variable load. Mill at 1,000" / 3,500 mm per minute with a finer finished surface. T.I.R Accuracy : 0.0002"/ 0.005 mm.
Over 40 spindles - easily mounted, maintenance free, requiring no lubrication, provide a finer finish and faster feed rates. Only two moving parts: the patented turbine and ceramic bearings. No gears, vanes, or brushes to thermally expand and burn up.
Low vibration, super quiet, oil-free, governed direct drive spindles for greater durability 24/7. Integrated CAT, BT, HSK, and DIN tool holders with new Auto Changer Option to integrate into your VMC.
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This is the designation of fluid-friction plain bearings, where pressurised fluid flows between metal surfaces and keeps them continuously at a distance. This permits to get a constant lift, both when the bearing is still and rotating at maximum speed, and the breakaway friction results to be almost null.
Thanks to their high load capacity and rigidity and slight sizes (spindles having the same sizes and using standard bearings cannot get the same performances), added to a high rotation accuracy, the hydrostatic lift bearings are typically used for external, cylindrical or surface grinding operations, with grinding wheel having big diameter > than 400 mm.
The hydrostatic-lift power spindles are widely used on test benches, where assemblies have to be put on rotation, and external vibrations and noise can upset the measurement of parameters characteristic of the tested product.
Here we indicate the speed range of the hydrostatic spindles.
- Speed: range from 1000 to 2000 min-1
- Wheel: range from ø400mm to ø1000mm
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Faster Production - spindles operating at constant speeds from 25,000rpm to 90,000rpm up to 1.4HP, maintaining constant high speed under variable load with no gears, vanes, or brushes.
Over 40 spindles - easily mounted, maintenance free, requiring no lubrication, provide a finer finish and faster feed rates.
Patented low vibration, super quiet, oil-free, direct drive spindles for faster production and greater durability. Integrated CAT, BT, HSK, and DIN toolholders available for increased accuracy.
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Motor spindle Type 4064 DC
Features:
Clamping-Ø: 60 mm
Speed range: 2,000 - 50,000 rpm
Max. power: 3,600 W
Torque: 72 Ncm
Bearing system: 3 x ceramic, lifetime lubrication
Tool change: pneumatically
Clamping range: 2.35 - 8.0 mm (1/8" + 1/4")
Cooling system: via clamping bracket
Sealing: with sealing air
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E2 products are known world wide for their quality, durability, precision and power. Each series of E2 units are the most compact in the market today.
E2 has a wide range of boring units widely used in all kinds of applications.
E2 customers benefit from the high quality of the E2 product line with less down-time and reduced operating costs. The compact design of the E2 units together with a good service of CAD-drawings/-models makes the design of the surrounding machine more convenient.
E2´s concern for the worker and his environment is evident in all E2 products. Low noise levels and non-lubrication features eliminating oil mist in the air is a common denominator for the E2 product line.
E2´s self feeding units utilizes a build in hydraulic feed control system. They combine precision with power enabling high precision also in multi-spindle head applications. The extremely compact Air hydraulic drilling units cover your need when drilling smaller holes. E2´s electro-pneumatic and - hydraulic units are to be used when more power is needed. You will still have the E2 durability and precision. The E2 product line also includes non-feed pneumatic units.
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Motor spindle Type 4040 DC-S
Features:
Clamping-Ø: 45 mm
Speed range: 5,000 - 50,000 rpm
Max. power: 1,050 W
Torque: 17 Ncm
Bearing system: 3 x ceramic, lifetime lubrication
Tool change: mechanically
Clamping range: 1.0 - 6.0 mm (1/8" + 1/4")
Cooling system: via clamping bracket
Sealing: with sealing air
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HF-Motor Spindle Type 4041 ESD-Router
Features:
Clamping-Ø: 45 mm
Speed range: 5,000 - 50,000 rpm
Max. power: 500 W
Torque: max. 27 Ncm
Bearing system: 2 x ceramic, 1 x steel, lifetime lubrication
Tool change: pneumatically / automatically
Clamping range: 1.0 - 6.0 mm (1/8" + 1/4")
Cooling system: via clamping bracket
Sealing: with sealing air
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Robot deburring solutions
Intelligent solutions to save time and costs
Have a look at our Videos !
As insider, you know that being at the cutting edge of automation is crucial in special machine construction. When installing pneumatic spindles and build-in motors by MANNESMANN DEMAG Drucklufttechnik KG , you can be sure that state-of-the-art technology, maximum reliability and serious top-rate quality will bring the key advantages to your automation
process.
Robot tools for deburring
Our product range offers tailor made solutions for fettling and deburring of different materials. The cutting-edge programm offers problem solving solutions like
- High revolution speed deburring and grinding spindles for robots
- brushing motors for robots
- filing tools for robots
- countersinks for robots
- angle -countersinks for robots working in difficult to access areas
- angle grinders and angle brushing motors for robots
- grinding spindles with compliance for robots and CNC machines
The revolution speed range varies from 100.000 to 120 rpm.
Call us now!
Besides a wide standard product range we offer innovative customized solutions with different revolution speeds, turning directions and power ranges upon request.
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Constant high speed and torque under load, make this series ideal for robotic finishing or milling metals, or cutting plastics, ceramics, composites or wood.The HD Series incorporates heavy-duty bearings within a rigid stainless steel housing which may be fixture mounted easily.
Units generate up to 1.4 HP with governed constant high speed and no gears or vanes to lubricate or repair. These reliable motors have fewer moving parts and need fewer repairs. Cleaner cutting action, more IPM's. A light and compact solution with low vibration and weight. Oil free and maintenance free operation.
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Air-bearing spindles
- for paint spraying, measuring concentricity and fine machining
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Special big-sized gear couplings, equipped with fixed or telescopic intermediate shaft, called “mill spindles”.
These couplings can transmit very high torques with working angles reaching up to 2.5°. They are installed in the main drives (gearbox-rolls) of the mill stands for steel and other metals. Further information is contained in Maina catalogue 197/C.
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Spindle drive - conventional design
MSD 2 speed gearbox
The MSD two speed gearboxes are used in conventional design applications where the motor and the gearbox are mounted outside of the headstock.
According to this design, the spindle is driven by belts, silent chain, or gearing.
Rated output torque up to : 4400 Nm
Input speed up to : 8000 tr/mn
Reduction ratio : 1 to 4.9
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The JAURE spindle coupling are designed to fulfil the requirements of transmitting the maximum torque possible while operating at a specific angle of misalignment between driving and driven equipment.
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Type Series GHF
- Grinding Mandrel bore size: Ø 8...36
- with connecting thread
- with High Speed Spindle Bearings
- with ceramic balls (Hybrid Bearings)
State-of-the-art Precision
- Radial tolerance = 2 µm
- Face runout = 1 µm
- Balance Class (Standard) G 1,0
- acc. DIN ISO 1940
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SOMEX, a leading supplier for machining units, is proud to announce the addition of its new MAX100B to help bridge the gap between existing units, the MAX45B and the MAX200B.
Now, we can deliver compact and rigid machining units to the automotive industry which are capable to produce larger hole sizes. Most of its design features are based on a well proven model, the BEX35.
With a torque limit up to 1000Nm and electric motor capacity up to 15kW, the MAX100B can perform drilling operations up to Ø 55mm based on mild steel material with 600 N/mm2 tensile strength.
Advantages include : Small envelope to capacity ratio, 90mm ID spindle bearing size and spindle executions in ISO 40, ISO 50 and HSK 100 design.
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High-frequency spindles with flanged motors and manual tool change
- for lighter high-speed milling work on milling, drilling, grinding and engraving machines
- maintenance-free lubrication
- slim sleeve for space-saving installation
- air/liquid motor cooling
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OUTPUT ER16 to ER50 (More options, call for details)
RATIO 1:5
RPM Wet: up to 40,000 (Based on size) ; Dry:Based on size
TAPER CAT, BT, HSK, Capto, NMTB, etc...
TORQUE 3.5 Nm to 35 Nm
BENZ's High Speed Spindles offer solutions for applications, where the existing machine rpm and the resulting cutting speeds do not allow for an economical production.
Specification:
* Built with ceramic bearings for high speed cutting.
* Revolutions up to 40,000 rpm.
* Coolant pressure up to 80 bar.
* Especially suitable for precision machining.
* High flexibility due to exchangeable torque arm.
* All types of high speed spindles produced standard with jacket cooling. This reduces operating temperature and results in consistent operating parameters.
* Wide range of standard models.
SL Series
With jacket cooling but without internal coolant.
* Please note: Jacket cooling is only possible if the machine spindle is provided with internal coolant supply.
SLI Series
With internal coolant system (for tools with coolant channel) and with jacket cooling system.
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Belt-driven precision grinding spindles for high speeds
Fitted with bearings of series B70..
- SFIL for light grinding operations and small up to mean bores inner cylinder for screw-in mandrels
- SFIV for heavy grinding operations in reinforced execution inner cylinder for screw-in mandrels
- SFAL for light internal grinding and external grinding operations male taper for grinding wheel flanges
- SFAV for heavy grinding operations in reinforced execution male taper for grinding wheel flanges
- SFAA for grinding particularly deep holes with reduced diameter of sleeve and male taper for grinding wheel flanges
Fitted with bearings of series B72..
- SSV, SSI, SSB, SSA and SSAA standard grinding spindles for bore grinding and outer diameter grinding highly efficient sealing, bearing application without clearance and for-life grease lubrication
- O-SSA for grinding of large bores and for face grinding
- SPV, SPA precision grinding spindles, fitted with bearings of tolerance class P2S
SPAZ tooth-flank grinding spindles
- spindle unit of highest accuracy, fitted with precision bearing of tolerance class ABEC 9
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Hyperspin is a spindle range that includes magnetic bearings, motor (synchronous or asynchronous), housings, controller and cabling. Hyperspin is available in speeds up to 60,000 rpm and power rating from 0.3 to 55 kW.
The shaft has a versatile interface for mounting different types of payload. Shaft extensions can be customized to suit each application's payload requirements whether it's a turbopump impeller or a unique neutron absorbing disk.
For inquires of SKF magnetic bearings products please fill in the "Inquiry Form" in the right hand column.
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- The machining spindles type BEX15 are high-precision turning spindles designed for speeds up to 23500 RPM. with frenquency) converter up to 90 Hz.
- Standard spindle and toolholder options are ER 25. ISO 30. HSK 50 (Includes an integrated 4-polnt clamping set form C). Weldon. and ABS 50.
- An adapter flange is designed for the installation of multiple-spindle heads and angle heads.
- Interchangeable push-on pulleys: see table.
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High-frequency spindles with automatic tool change
- for high-speed milling work on woodworking and plastic processing machines
- maintenance-free grease lubrication
- pneumatic tool-release unit
- reliable shaft sealing with proctecting air flow
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Type Series RHF
- with High Speed Spindle Bearings
- with ceramic balls (Hybrid Bearings)
State-of-the-art Precision:
- Radial tolerance <= 2 µm
- Face runout <= 1 µm
- Balance Class (standard) G 1,6
- acc. DIN ISO 1940
- Sealing (standard)
- slinger disk with integrated
- Labyrinth Seal; (optional) Air Purge
- Lubrication (Standard)
- Lifetime, using special grease
- (Optional) Oil - air mist lubrication
- per agreement
- Increased rigidity, primarily from
- the higher number of balls inside the
-High Speed Spindle Bearings on request.
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Fixing the unit per flansh
stable construction with hardened and ground spindle
high precision
speed range up t0 15.000 rpm
power up t0 50 kW
labyrinth seal with stop-air connection
variable belt box position
variable drive-transmission ratio
automatical tool change possible by pneumatic or hydraulic operation
internal coolant transport or minimum lubrication possible
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- Type Series DHF with Asynchronous Drives
- Type Series DHF-PE with Synchronous Drives
- with Angular Contact Spindle Bearings
- with High Speed Bearings
State-of-the-art Precision:
- Radial and
- Axial runout = 3,0 µm Ø:A...300
- Axial runout = 4,0 µm Ø:A...375
- Balance Class (Standard) G 2,0
- acc. DIN ISO 1940
- Sealing (Standard) by ample
- 2- or 3-channel Labyrinth rings,
- drainage ports
- Lubrication (Standard)
- Lifetime, using special grease
- High rigidity from heavy duty QBC-bearing arrangement,
- specifications per Spindle Type on Request.
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Peiseler spindle positioners are available as NC units with backlash adjustable split worm drive, or direct drive. The spindle positioner is available in a single or two axis design. The spindle positioner can be adapted to a variety of commercially available spindles. The high quality Meehanite-casting, distortion free axis clamping, manifolds with hardened steel shaft running in bronze bushings, as well as the appropriate selection from several types of high grade bearings, assures the highest possible precision. Diverse gear ratios or gear reducers allow for the optimal adaptation to any load condition. The use of very accurate measuring systems in combination with a high mechanical accuracy, results in only a few seconds of arc positioning deviation. The robust design enables simultaneous four or five axis machining even under heavy machining load. Special spindle adaptation can be designed to meet customer requirements.
Please request our comprehensive catalog.
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The Delta Line presented in this catalogue includes electrospindles for high speed milling operations that represent one of the best products available on the world market.
OMLAT has developed this line of electrospindles following the needs of tool machine manufacturers and paying particular attention to the reliability of the products.
Thanks to the study of the working cycles of different machines for aluminium, plastic, wood, composite materials and graphite working OMLAT has been able to design and build proper electrospindles for this kind of operations.
The rotation speed, the power and the torque, the tool attachment, the clamping system and the bearings are all factors that have been carefully considered with the aim to guarantee high performances and reliability of the electrospindles.
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The high speed spindles and electrospindles designed and manufactured by OMLAT are an example of innovation and technical precision from 50 years. This is a consolidated tradition and the basis to establish a relationship of trust with lots of partner companies whose success is a great satisfaction for OMLAT.
The technology of the electrospindle has recently spread over a lot of fields where high speed cutting operations are necessary to spare time, to reduce the costs and to guarantee perfect results and reliability (Wood working, plastic, aluminium, glass, graphite and composite materials). Omlat with its "know-how" is able to follow this continuous technical evolution and to offer spindles and electrospindles for all working operations requiring power, speed, stiffness and application.
OMLAT spindles and electrospindles are a sample of tecnology and precision, a good solution for high quality results.
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