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Technological performance of TOS VARNSDORF machines may be considerably expanded by the use of special technological accessories such as facing heads, milling heads of various type, automatic tool change and automatic pallets change. The producer offers also a remote diagnostics between the customer’s machine and remote diagnostics workstation.
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Faster Production - spindles operating at constant speeds from 25,000rpm to 90,000rpm up to 1.4HP, maintaining constant high speed under variable load with no gears, vanes, or brushes.
Over 40 spindles - easily mounted, maintenance free, requiring no lubrication, provide a finer finish and faster feed rates.
Patented low vibration, super quiet, oil-free, direct drive spindles for faster production and greater durability. Integrated CAT, BT, HSK, and DIN toolholders available for increased accuracy.
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Motor spindle Type 4064 DC
Features:
Clamping-Ø: 60 mm
Speed range: 2,000 - 50,000 rpm
Max. power: 3,600 W
Torque: 72 Ncm
Bearing system: 3 x ceramic, lifetime lubrication
Tool change: pneumatically
Clamping range: 2.35 - 8.0 mm (1/8" + 1/4")
Cooling system: via clamping bracket
Sealing: with sealing air
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• Fork style five axis
5-Axis finishing fork head
• Bi-rotative
Universal two axes milling head with one single roughing spindle with an automatic swing up to 340 degrees, controlled by the 4 th axis and the +/- 135 degree swivel is controlled automatically by the 5 th CNC axis.
• Universal
Automatic Universal head with 144 index positions. Tool coolant thru the spindle available upon request.
• Dual vertical spindle milling head
Two spindles are positioned at opposite ends of the CNC controlled swinging milling head body. Roughing and finishing can be accomplished by the same milling head.
• Head changer
Automatic milling head change system with pick-up station.
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HF-Motor Spindle Type 4041 ESD-Router
Features:
Clamping-Ø: 45 mm
Speed range: 5,000 - 50,000 rpm
Max. power: 500 W
Torque: max. 27 Ncm
Bearing system: 2 x ceramic, 1 x steel, lifetime lubrication
Tool change: pneumatically / automatically
Clamping range: 1.0 - 6.0 mm (1/8" + 1/4")
Cooling system: via clamping bracket
Sealing: with sealing air
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Technical specification:
KFUD 3:
- Indexing range: universal 2 x 360 x 1
- Kind of indexing: automatic
- Max. speed: 3500 rpm
- Max. torque: 800 Nm
- Power: 25 kW
KFD 4/90:
- Indexing range: vertical 360 x 1°
- Kind of indexing: automatic
- Max. speed: 3000 rpm
- Max. torque: 1000 Nm
- Power: 30 kW
OFK 4000:
- Indexing range: universal 2 x 360 x 1°
- Kind of indexing: automatic
- Max. speed: 4000 rpm
- Max. torque: 600 Nm
- Power: 20 kW
V4:
- Indexing range: universal 2 x 360°
- Kind of indexing: manual
- Max. speed: 3000 rpm
- Max. torque: 1000 Nm
- Power: 18 kW
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OUTPUT: ER25 to ER40 (More options, call for details)
RATIO: 1:1
TAPER: CAT, BT, HSK, Capto, NMTB, etc...
TORQUE: 30 Nm to 150 Nm
STANDARD ANGLE: 15, 30, 45,60, 75
SPECIAL ANGLE : contact us
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- The machining spindles type BEX15 are high-precision turning spindles designed for speeds up to 23500 RPM. with frenquency) converter up to 90 Hz.
- Standard spindle and toolholder options are ER 25. ISO 30. HSK 50 (Includes an integrated 4-polnt clamping set form C). Weldon. and ABS 50.
- An adapter flange is designed for the installation of multiple-spindle heads and angle heads.
- Interchangeable push-on pulleys: see table.
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High-frequency spindles with automatic tool change
- for high-speed milling work on woodworking and plastic processing machines
- maintenance-free grease lubrication
- pneumatic tool-release unit
- reliable shaft sealing with proctecting air flow
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Type Series RHF
- with High Speed Spindle Bearings
- with ceramic balls (Hybrid Bearings)
State-of-the-art Precision:
- Radial tolerance <= 2 µm
- Face runout <= 1 µm
- Balance Class (standard) G 1,6
- acc. DIN ISO 1940
- Sealing (standard)
- slinger disk with integrated
- Labyrinth Seal; (optional) Air Purge
- Lubrication (Standard)
- Lifetime, using special grease
- (Optional) Oil - air mist lubrication
- per agreement
- Increased rigidity, primarily from
- the higher number of balls inside the
-High Speed Spindle Bearings on request.
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Fixing the unit per flansh
stable construction with hardened and ground spindle
high precision
speed range up t0 15.000 rpm
power up t0 50 kW
labyrinth seal with stop-air connection
variable belt box position
variable drive-transmission ratio
automatical tool change possible by pneumatic or hydraulic operation
internal coolant transport or minimum lubrication possible
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In order to accomplish the complete processing of workpieces on a centre lathe, there are machines, whose acquisition is extremely complex very expensively and programming. Our proposal for solution aims there that with a relatively simple accessory equipment, which can be to a large extent completely finished worked on turned parts. This accessory equipment, briefly “MILLINGFIXED” mentioned, can both on conventional and cycle-steered centre lathes, simply post and/or. are rigged. To temporary storage facilities of turned parts, renewed rigging to a second machine, double expenditure of time, as well as high acquisition value are allotted. Complex programming and an impaired work space are omitted likewise by the employment “MILLINGFIXED”. We are convinced of the fact that this innovative solution will be for manufacturing and repair shops relating to crafts, as well as very useful for school and training in particular.
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1. Spheroidal Cast Iron.
Greatest absorption of vibrations, low thermal expansion, very good dimensional stability, high tensile strength.
2. Solid main input shaft (one integral piece with the drive taper) case hardened and ground.
Better rigidity, resistance to stress and power output.
3. Shafts supported by sets of super precision pre-loaded angular contact bearings with Long Life grease lubrication and ABEC 7 accuracy rating.
This location of bearings gives a great rigidity to the head allowing the shafts to extend following the increase in temperature without loosing rigidity and damaging the pre-load of the bearings.
4. Spiral bevel gears in a higher performance materials with a strength in excess of 300 kg/mm2 used in the F1 racing, aerospace and military fields.
Concentration of high power capacity within a confined space.
5. Computerized computation of the data of the set gears.
In order to have more than one tooth working during mesh so that more power can be transmitted and longer gears life, better meshing of the teeth during rotation and, as a consequence, almost no noise.
6. More than 40 Angular Heads types
availabe. Widest range of applications on machines and work-pieces with particular overall dimensions and shapes.
7. New types of Angular Heads with reduced weights and overall dimensions.
The smallest type able to enter a hole of only 30mm, while the huge one able to give a 250 Nm output power.
8. Double seal on the front (mechanical seal+gasket). Better protection of seals and internal parts from coolant infiltration in order to increase the Angle Head working life.
9. Coolant feed through the collet chuck (option). For specific applications which require it such as: working operation from 10 upto 70 bar (dry or wet running).
10. Coolant feed through the spindle (option).
For specific applications which require it such as: working operation upto 10 bar (dry or wet running).
11. Ceramic ball bearings, special seals and balancing of each part and component (optional).
In order to reach High speed ratio upto 12000 rpm.
12. Aerospace external finishing.
Reduced weights and overall dimensions.
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Tool-changeable NC axes for machining centres:
The freely programmable KomTronic® U-Axis system make any contour and turning operations possible on non-rotationally symmetrical parts.
Combined with custom-made front tools and the optimum selection of inserts, contours in bores and external machining operations can be successfully carried out. This allows a considerable reduction in production times, with better surface quality and greater accuracy of form.
Further savings in time and costs can also be achieved by reducing the number of tools previously required - for example, circular milling a complex internal contour with various form milling tools. The saving in form milling tools and tool changes this achieves also reduces production time and production costs.
Greatly reduced processing times and higher precision
KomTronic® U-Axis systems essentially consist of one compact facing head with single slide that is driven by a servo motor and threaded spindle. The power supplied to the electronics and the drive is transmitted contactfree and inductively to the U-Axis system. Similarly, the data is exchanged inductively with the U-Axis system.
A so-called stator ...
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OUTPUT ER16 to ER4U
TORQUE 15 Nm to 150 Nm
RATIO 1:1
TAPER CAT, BT, HSK, Capto, NMTB, etc...
We offer a LARGE range of output and input combinations
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A wide range of spindle units is available
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A major enhancement to our range of units, mutiple-spindle heads and angular heads are available to increase production cycle efficiency and reduce machining costs. Su-matic products, in both standard and special versions are well suited to fit our standard MAX units for an effective production solution, or can add efficiency to your CNC machining center. Profit from your investment in record time with the Production expert.
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OUTPUT ER8 to ER32 (More options, call for details)
RATIO Call for details
TAPER CAT, BT, HSK, Capto, NMTB, etc...
TORQUE 10 Nm to 50 Nm
Reduce overall machining time for many applications!
BENZ multi spindle heads are the only possibility to increase production volume and lower the price per unit produced at the same time.
BENZ Multi Spindle Heads are modular in design, which makes it possible to reduce outer dimensions and weight to a minimum. This means, even machines with limited room and weight capacity in the tool changer, can be equipped with multi spindle heads. A high degree of component standardization enables us to build many different spindle configurations within a short time frame.
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OUTPUT ER25 to ER40 (More options, call for details)
RATIO 1:1
TAPER CAT, BT, HSK, Capto, NMTB, etc...
TORQUE 30 Nm to 150 Nm
STANDARD ANGLE 90
SPECIAL ANGLE contact us
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Universal Type Angle Heads for machining all angles from 0° to 90° with only one set-up. Angles are easily adjusted and precisely set at 1° increments with a positive locating system. Advanced non-contact seals prevent heat generation, as well as provide protection from coolant and particle contamination. Models for 40 spindle taper machines offer up to 1/2" collet capacity and run at speeds up to 6,000 r.p.m. Models for 50 spindle taper machines offer up to 3/4" collet capacity and run at speeds up to 4,000 r.p.m.
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U-TRONIC
U-TRONIC offers a range of medium and large NC heads, controlled by the U axis of the CNC for inner and outer facing, back-facing, cylindrical and conical boring, threading, concave and convex radius machining and complex profiles, by the interpolation with the other machine axes. These heads can be fitted manually, automatically or through palletised systems, on boring machines and specialty machines.
They are available in eight standard models, between 180 and 1000 mm diameter, all of them with internal coolant supply. U-TRONIC heads are supplied in special double tool slides versions or with counterweights for tool slide self-balancing.
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U-CENTER
U-CENTER are servo controlled heads for machining centres and specialized machines. Controlled by the U axis of the CNC,.the U-CENTER can perform facing and back-facing, cylindrical and conical boring, threading, concave and convex radius machining and complex profiles, by the interpolation of the other machine axes. The servo driven gear box is mounted next to the spindle of the machining centre and the control, guarantees the control of the tool slide feed and the tool position. The U-DRIVE is composed of: a servomotor, a transducer, a set of limit switches and a coupling system for the U-CENTER head. The heads are available in 4 models: UC140/BH - UC160/BH - UC180/BH - UC200/BH, all of them with internal coolant supply and counterweights for balancing.
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A TE - 5 Axis Head:
RPM 10.000 - Kw 40 - 382Nm - HSK-A100
RPM 18.000 - Kw 27 - 129Nm - HSK-A63
RPM 24.000 - Kw 43 - 91Nm - HSK-A63
Asse C ± 185° - 2.000Nm
Asse A ± 110° - 1.300Nm
This milling head can be used for machining where 5 controlled axes are working simultaneously.
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IMT CLASSIC 33
Compact high precision series
Performance range: 80 – 300 Watt
Speed range: 5.000 – 60.000 rpm
Tool clamping system: Manual
Common applications:
Light milling and engraving, polishing, grinding, cut off
and drilling.
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