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Various types of fixed and rotating spray heads are specified in this section and are designed to suit a wide range of
applications and installations.
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This comprehensive range of tank washing devices have been developed for a number reasons. Primarily this is due to the quest for greater efficiency in all kinds of industrial procedures, but it is also the continuous requirement to assure a constant and higher quality level of product. Environmental considerations are also influential; the need to reduce energy use and the increasing costs involved in the disposal of effluents are also factors. Thus resulting in the need for a cleaning process that produces a totally satisfactory result and is completed using the lowest possible volume of cleaning solution; the right tank washing head can also be energy efficient.
Our range from the classic fixed head to the more sophisticated models has been developed to cope with the most demanding applications. The following basic concepts should be given proper consideration in order to determine the correct washing cycle for each single application, and consequently the most suitable type of tank cleaning device.
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URACA%u2019s tank cleaning heads TWK125-1600 are driven by high pressure water. The characteristic features are compact water jet, minimum displacement circle and minimal pressure losses. For use free on hose or via fixed positioning.
- Operating pressure max:1,600 bar
- Recommended flow rate: 30 - 150 l/min
- Displacement circle min. Ø: 125 mm
- Weight: 10.5 kg
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TW
Tank Washing Nozzles, Clog Resistant Nozzles
Design Features
* Clog-resistant spiral design
* Energy efficient; uses less water than conventional designs
* Compact design; fits small openings
Spray Characteristics
* Easy to maintain
* Unique patterns that spray in opposing directions
* See LEM for other tank-washing applications
Flow rates: 3.0 to 163 gpm (11.4 to 260 L/min)
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Lechler tank cleaning nozzles work without expensive and defectprone remote drive systems. They are self-rotating and driven by the cleaning fluid. Most types are available in stainless steel as well as in numerous other materials, e.g. PVDF.
The ingenious design of the orifices insures a powerful cleaning and low water consumption at the same time.
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Whatever you have to clean, from small containers up to big tanks, Lechler offers for nearly every application a large choice of tank cleaning nozzles.
Lechler tank cleaning nozzles work without expensive and defectprone remote drive systems. They are self-rotating and driven by the cleaning fluid. Most types are available in stainless steel as well as in numerous other materials, e.g. PVDF.
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Tank Cleaning can be defined as manual or automated. Cleaning can be a simple rinse with water, or cleaning with detergents and chemicals. Or cleaning can refer to sanitizing with cleaning agents that reduce microbial contaminants. No matter what, the end result of effective tank cleaning is the application of appropriate and consistent levels of rinsing, cleaning, or sanitizing at specified intervals. The goal is ultimately to prevent contamination that would alter the safety, identity, strength, quality, or purity of the final product. Spraying Systems Co. manufactures more than 80,000 different spray nozzles and accessories. Included in our line is a large selection of tank washers and tank washing nozzles. As a result, we're more likely to have available a nozzle to suit the needs of your tank washing application. And you can also be assured that the nozzle you select will be the most cost-efficient design possible. Visit our Web site @ www.spray.com for all your tank washing needs.
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The VARITOP® Tanktop System may be equipped on choice with spray balls or rotating jet cleaners always in connection with the same basic components.The connections ( interfaces ) are identical. In contrast to spray balls, where the cleaning effect is achieved by wetting the tank wall, rotating jet cleaners have the advantage of an additional mechanical cleaning effect by the slowly rotating fan-shaped jet and the associated interval rinsing. Optimal cleaning provides highest plant availability and product quality. Tuchenhagen rotating jet cleaners are availabe with function monitoring as an option. Each cleaner, whether a cleaning lance or a jet cleaner, can be adapted to the customers requests. A fixed cleaning lance or a rotating jet cleaner can maintain an optimal introduction length and an optimised spray ball.
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EDUCTOR PRINCIPLES:
BEX eductors use a unique venturi design which enables smaller pumps to circulate large volumes of tank solution. The eductor will circulate four to five gallons of solution for each gallon pumped.
BEX eductors are used for mixing chemicals, suspending solids, adjusting pH, "sweeping" debris or sludge toward a filter intake and many other useful applications.
TYPICAL APPLICATIONS:
- Plating tanks
- Cleaning tanks
- Phosphating tanks
- E-coat tanks
- Fertilizer tanks
- Pulp tanks
- Sludge tanks
- Paint booths
- Anodizing tanks
- Cooling towers
- Decorative fountains, and more...!
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Eductors %u2014 These jet mixing eductors are placed in a vessel and fed by a recirculation line. The recirculated liquid sucks in surrounding liquid from the vessel, mixes with it, and is ejected. The ejected liquid promotes further mixing by forming a swirling flow inside the vessel
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A container mixing unit is designed for a particular size of container and cannot mix any size of container. The closing cone of the container must be secured with a cover (screwed into the cone) prior to mixing. The operation of container mixing may be fully automated, included the positioning of the container in the mixing unit, and its removal.
Working Principle:
The optimal mixing conditions are:
- duration : approx. 10 min
- mixing batch : maximum 1000 kg of powder
- filling % : 60 % of the container volume
- Rotation : 8 – 10 RPM
- Container volume: 500 to 1500 lt
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IBC Mixers
Mixing in Intermediary Bulk Containers (IBCs) can be a challenging task. With the restricted opening and problematic vessel geometry it is difficult to find a mixer which can operate efficiently in these containers. Conventional agitators can provide adequate in-tank movement at low viscosities, but they are generally less effective and can be difficult to clean.
The Silverson Ultramix is designed to provide solutions to challenges such as this. The small diameter dynamic mixing head provides vigorous in-tank mixing, even at higher viscosities, eliminating dead areas in square vessels. This also reduces power requirements and simplifies cleaning – the Ultramix is designed for CIP (Cleaning-in-Place) and complies with 3A, USDA and cGMP requirements.
To further enhance the capabilities of the Ultramix in this application Silverson has designed a mixing station for use with IBCs. The unit incorporates a number of safety features and is available as either a mobile model which can be moved between vessels, or a floor/wall mounted station for operation in a designated area. Various levels of automation are available from safety interlocked manual operation to fully automated systems.
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JOGINDRA Container Mixer is specially designed for cold mixing process for all polymer powders or granules with colorants and or additives for concentrated master batches. The mixer is in two parts i.e. Mixer and Storage Hopper. Initially the mixing head is facing to ground and is in a position for lifting and clamping to Container and finally rotate to 180º for mixing. The cleaning time is reduced to a minimum. The mixing bowl is made of stainless steel with lockable system and gasket to prevent leakage during operation. The mixer ensures gentle product treatment and has shorter mixing times. PLC can be supplied on request.
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MCCS-3000 Wash, Rinse, Blow-Off
Standard Description:
JRI's Modular Conveyorized Cleaning Systems are our premier line of pass-through cleaning units. Available as modular units, these systems can be purchased as part of a complete cleaning solution.
The MCCS-3000 is our wash, rinse, and blow-off unit and includes a host of refinements that will make this one of the most reliable machines on your floor. With a compact footprint, 200 gallons of solution capacity for each tank, an powerful regenerative blow-off system, and our generous pump and heat offerings, this machine is a full production cleaning machine!
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Sediment Screens, made of 26-gauge premium coated steel, rest at the bottom of the tank to catch grime as it settles and allows for easy cleaning during solvent change.
Parts Basket, constructed of 26-gauge premium coated steel, speeds parts washing by carrying numerous smaller parts to be washed in a single action.
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The UES tank systems are offered in a modular construction with flexible tank volumes from 4 kg - 105 kg and selectable hose connections from 2 to 16.
The electronic control with LED display, 4-line display or large-surface touch screen with multi-lingual display, enables simple operation of the hot glue system.
A wide range of options are available for optimum integration - from the removable display through to the additional pump. Integrated signal and control contacts enable communication with the central production control.
The tank systems are connection-compatible with Nordson® or other systems.
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Compressor stations
Plug and play straight from the box
High reliability
Extremely long service life
Low noise levels
100 % continuous operation
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LG SERIES (1-3 HP)
The LG series 1-3 HP compressors are designed for continuous duty application. These single-stage single cylinder belt driven reciprocating air compressors are a reliable workhorse and provide an airflow range for 2-7 cfm.
Key features
* Designed for continuous duty
* Deep finned cast iron cylinders
* Aluminium cooler tubes and aerodynamically designed fan for efficient cooling
* Air receiver conforming to ASME design
* Sturdy, robust case iron crankcase
* Forged steel crankshaft
* Optimal operating speed
* Pressure relief valve for extra safety
* Low expansion aluminium alloy piston
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Designed for the professional, our 3 HP and 5 HP single stage compressors are ideal for almost anyone, from individuals that thrive on do – it – yourself projects to the professional air compressor user. When performance is defined by maximum operating pressure, increased air flow and extended duty cycles, Ingersoll Rand is the product of choice. You will get a compressor that features maximum air power, reliable precision engineered components and a durable design that is built to last.
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Resistive sensors emit a virtually linear and continuous signal which, controlled by a suitable instrument, indicates the level of fluid in a tank
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Fuel level sensor DUT-E is designed for precision fuel level measurement in tanks of vehicles, tractors, fixed installations. Fuel sensor DUT-E is mounted in the standard hole of fuel level sensor or in the special hole in vehicle fuel tank.
Fuel level sensor DUT-E is to be used together with Fuel Monitoring Systems, Fleet Management Systems, GPS tracking systems, AVL Systems.
Advantages:
- Allows cutting “at place” up to 30% of initial length without recalibration
- Hermetic case made from cast duralumin
- Protection of sensor output from short circuit
- Protection from voltage overload (up to 50 V)
- Electrical noninteraction with tank body
- Possibility of sealing
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Gill Fuel Level Sensors use capacitive technology to accurately sense the level of fuel. The sensors have no moving parts and are ideal for use in extreme environments. All sensors feature fully integrated on-board electronics so there is no need for additional bulky electronic modules. The sensors are factory calibrated in the applicable fuel and are provided with our free ProbeMON calibration software to allow you to re-calibrate the sensors to your requirements.
Our fuel level sensors will operate to temperatures of 125°C and are compatible with all grades of:
- Petroleum
- Gasoline
- JetA
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LLS 20160 DIGITAL fuel level sensor for vehicle tracking and telematics
Fuel level sensor LLS 20160 is intended for determining the level of light oils and other liquids in metal and non-metal vessels. Fuel level information is transmitted to on-board equipment of monitoring systems periodically or upon request.
The main features of the fuel level sensor LLS 20160:
- probe length from 100mm to 3000mm
- adjustable length in field conditions
- long-term stability of measurements
- built-in galvanic decoupler
- interfaces RS-232 and RS-485
- resolution 1023-4095 points (adjustable)
- data transmission rates from 1200 to 115200 bps
- powered from on-board power system, power supply 7-50 VDC
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Ultrasonic system SDT 170 MTT
Tightness control of underground tanks and associated pipe work
Widely recognized and approved method. The SDT TankTEST method by introducing a vacuum and listening to the ultrasounds is the most reliable, most cost-effective, most rapid, most simple, most comprehensive and the most accurate.
With SDT's Graphs & Measurements software for the automatic creation of authenticated reports. All data and test measurements are stored in the detector. They can be transferred to a PC. They provide evidence of testing, measurement readings and graphics
and archiving of the performances.
Control principle
- The use of ultrasonic frequencies means a far higher level of sensitivity than is possible with audible sound.
- The pressure in the tank is reduced, and the ultrasonic vibrations caused by the passage of water, air or other substances through a hole in the tank wall are detected by two sensitive sensors, one in the liquid and the other above the level of the liquid.
- The SDT 170 MTT detects the typical frequencies of leaks in underground tanks. It measures them and converts them to audible frequencies. These are fed back in three forms: visually and measured in dBµV on the detector display, and audibly through his headphones.
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Cylinder Test Stand
Standard:
• ISO 11439 • ISO9809_Part1
Application:
•Computerized cycling test stand widely used for (CNG) cylinders'inspection and testing, such as cycling & strength test as well as other pressure vessels, portable fire extinguishers, etc.
•Service Object: product inspection, R&D Dep of cylinder manufacturers, supervision and examination station of product quality, labs of institutes, etc.
Technical data:
•Test pressure: Max.80Mpa
•Test port: 1 port (or Customized)
•Test medium: Hydraulic oil/ Water
•Constant pressure precision: -2%～+2%；
•Timing Range: 0~1000h
•Frequency: Max.15cycles/min
•Pulsing cycles: ≥1 million cycles
•Power source: 220V AC
•Dimension:a)Power Station: 1800 mm ×1000 mm × 1800mm
b)PC console: Customized Size
Features:
•Automatic operation controlled by PC + PLC. High speed data acquisition system supports real-time display of pressure values, time and pressure-time curves, etc.
•Test result saved automatically when emergency or power down happens accidently.
•User configuration on output pressure, frequency and the rate of pressure rise is allowed.
•Stable and reliable IVS test software, easy operation and monitor.
•Emergency stop system protects operators and equipment to the utmost extent.
•World-class Pumps, valves, tubing and fittings provides high test precision, stability, and easy maintenance.
•All hydraulic parts are made of 316 stainless steel material, suitable for most of the liquid medium.
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Hydraulic Test Stand
Standard:
•ISO 11439 •ISO9809
Application:
•Proof pressure test and volumetric expansion measuring for cylinders as well as other pressure vessels and portable fire extinguisher, etc.
Technical data:
•Test pressure: 0～200MPa
•Test port: 1 port (Or Customized)
•Constant pressure precision: ±2% F.S
•Constant pressure range: 2%～100%F.S
•Drive method: Air Driven (7bar compressed air)
•Volumetric expansion precision: ±0.1ml
•Water jacket sealing: Cylinder automatic seal
•Sensor accuracy: ≤±0.5% F.S
•Clamping Method: Hoisting
•Dimension: a) Power station: 1200mm×600mm×1000mm
b) Water Jacket: (according to the cylinder size)
Features:
•Water jacket method to measure the rate of expansion.
•Automatic operation controlled by PC. High speed data acquisition system supports real-time display of pressure values, time and pressure-time curves, etc.
•Test result saved automatically even when power down happens accidently.
•User configuration on output pressure and the rate of pressure rise.
•Stable and reliable IVS test software, easy operation and monitor.
•Large flow capacity water pump and weighing devices is provided, automatic reading of cylinder volumes, testing pump made in USA provides a wide range of output pressure.
•All high pressure valves, tubing and fittings made in USA with 316SS to guarantee high test precision and stability.
•Most of the liquid medium is available.
•water jackets designed as explosion-proof structure, safer and easier in operation.
•Emergency stop and automatically unloading the high pressure against power off, unnormal pressure or leaks etc.
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