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The washing machine with an anthropomorphic robot is particularly recommended for the precision treatment of complex components, including of different shapes.
Inserting the robot into the washing machine (whether of the booth, transfer or pallet recirculating type) allows, after a simple programming of the movements, positioning the spray fixed to the wrist near the critical recesses to be fluxed.
The robotized solution is ideal if the customer needs perfectly washed complex components but without having production volumes on the individual product that justify the use of tailor-made machines. With the implementation of high pressure circuits (400-800 bar) the anthropomorphic robot machine is particularly suitable for deburring operations.
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Washers
Multi-Stage, Pre-treatment Systems and Parts Washers
Multi-Stage Surface Preparation Systems are utilized for metal and plastic substrates. These systems are used extensively to prepare surfaces prior to painting or to clean parts after machining or forming operations.
Standard Features:
- Mild Steel Tanks
- Drains & Overflows
- Overflow Gutters
- Dual T-304 Sludge Screens
- Solution Level Controls - Mechanical
- CPVC Risers & Plastic Nozzles
- Vertical Pumps with SS Shafts & Impellers
- TEFC Motors
- Heating Equipment (gas fired immersion)
- Tank Drain Valves
- Stainless Steel Conveyor Track
- CPVC piping
- Mild Steel Housing / Polypropylene Roof Panels
- Drain Decks
- Bulkhead Type Access Doors
- Ventilation & Drip Shields
- Electrical Control Panel
- Work Shrouds
- Conveyor Shroud
- Fiberglass Grating
- Thermometers (heated stages)
- Temperature Controls
- Pressure Gauges
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UNDERCHASSIS WASHING PLANT
The underchassis washing plants by RAIMONDI S.r.l. are an innovative washing system, able to answer specific technical requests efficiently.
They are characterized by a high level of automation and by the possibility to shape different washing positions in a personalized lay-out so as to solve any special request and to satisfy any space and washing necessity.
A management computerized control system assures the functioning of the plant and promptly solves any eventual fault.
Constant reliability is another distinctive feature of these plants.
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GBP:s industrial washers are available in three different sizes. All washers are made of robust steel plating with a blue and white finish. The washers are fitted with a connection to a ventilation system and can easily be connected to your ventilation system.
Microclean
Microclean. For washing small machine and engine parts.
Maxiclean
Maxiclean with two separate wash systems.
Masterclean
The largest of our industrial washers with two seperate wash sytems.
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The tunnel of pretreatment to spray to tape is a washing machine/pretreatment to spray constituted from and/or more stages (therefore the treatments can be multiple), connected to a series of blots of it (furnaces, cabins, etc.) connected between they to ring for through of an aerial conveyer, in order to compose a complete line of paint job.
Particularly it is employed on those manufatti that they cannot be hanging in vertical and where or therefore necessary to support same on a tape (the sgrassaggio, pickling, washing, washing pure water demi or demi, phosphating, disodissidazione, chromate treatment etc.)
The tunnels of pretreatment to spray generally are realized essentially from (possible varying to chosen of the Customer):
- Bathtub for the control of the liquid
- Thermal Covering
- Body advanced tunnel
- Slides of water-drainage
- Filters
- Sent Elettropompe of fluid to the rampe of spray
- Organs of interception and regulation
- Pipages of connection between collectors, pumps and bathtub
- Rampe of spraying door-nozzles
- Nozzles and fascette with attack
- Instruments for the visualization of the temperature and the pressure
- Riscaldatori bathes
- Termoregolazione
- Control levels
- Fan of aspiration vapors
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Industrial conveyor belt washing machines:
Mod. 320/TS
Conveyor belt machine for washing, rinsing and drying totally constructed out of AISI 304 stainless steel.
Conveyor belt width: 200 mm, with a clearance height through the machine of 200 mm.
The plant is used for the continuous washing of brass electro valves that require the removal of emulsion which are used in the machining process on Transfer .
The machine shown here is at one of our customers locations in Italy.
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Continuous or step-by-step tunnel
Spraying tunnels working with water cleaners are particularly suitable for:
• Items in bulk, in baskets or on frames
• Homely items and stainless steel pots
• Car components (shafts, pistons, one-blocks, brake disks, and so on)
• Worked bodies
• Iron, cast iron and brass valves
• Electromechanical and metallurgic items
• Components of tractors and agricultural machines
• Electronic boards (after welding to remove colophony fluxes in water soluble)
• All the items that require degreasing (surface or quite strong), a final excellent aspect and a perfect drying
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After 50 years of experience in washing process, Bardi washing machine for 5Gallons, manufactured in different sizes from 300 to 3.000b/h, is able to guarantee the highest level of bottle hygienic quality today on the market.
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Rotary drum machines (or Archimedes's screw) work with water solutions and particularly suitable for the treatment of all those items of little-mid dimensions, not so delicate, which require degreasing, rinsing and drying. Pieces are bulked loaded into the hopper (manually or through opportune device) so to arrive to the rotary drum conveyor for the treatment phases whereas the warm cleaner is sprayed violently through spraying nozzles opportunely positioned.
After the degreasing phase and chips removal during which contaminating substances are removed items go through a neutral zone for draining before being rinsed and/or passivated and finally dried with hot recirculated air.
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This machine receives the product from the dry earth remover (where necessary) and carries out a final washing in preparation for the machine which follows: the centrifugal destoner. The special longitudinal showers and remixing of the product, reduce the water consumption to a minimum.
Design features:
- hot galvanized steel structure
- washing drum in AISI 304 st. st.
- longitudinal washing showers
- drive with motoreducer
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Ideal for treating medium and large sized parts
Spray washing using water and detergents. They can be used in sectors such us : maintenance, thermal treatments, paint stripping.
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Extremely flexible machines and systems ideal for washing complex parts with dead holes and cavities.
Their shape and compact dimensions make them a particularly suitable system for location alongside machining center.
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These machines are extremely flexible and executed in accordance with the customers' requirements. They can be one washing or multi phases with blowing and following drying module in line or like a chamber.
This machine can be considered even in its easiest configuration like a tool machine in the big familly of washing machines thanks to its ability in swabbing chips and oil from the most difficult hollows.
The universality in using such a machine is confirmed by the big panorama where the machine has found success; many industries in oil-dynamic, hydraulic and auto-motor fields that found a valid solution for chips removal replacing conventional methods like ultrasound normal spraying.
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Industrial rotary basket spraying washing machines: Mod. 160
With a basket size of 600mm diameter is the smallest in the range.
Maximum load capacity is of 100 kgs.
The machine is fitted with electric heating, thermostat control and cycle timer.
These models are single tank.
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Washing cabinjet are suitable for spray degreasing with water cleaning solutions of parts lying in a turning baskets: the treatment takes place in an opportune cabinet, locked, using the circulating solutions in the lower tanks.
In order to obtain a complete treatment in any section there are ramps positioned over under and on sides.
Inlet ramps of the solutions to the cabinet are independent among the different phases of washing cycle to avoid unwished bath mixing.
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Standard features:
- Oil wheel with collection tank
- Removable chip basket
- Adjustable spray pressure
- NEMA 12 electrical enclosure
- Door safety interlock
- Adjustable wash cycle timer
- Electric immersion heater
Optional features:
- Tank Level Option - features heater protection and automatically maintains liquid level of tank
- Elevated Parts Basket - provides a second tier for increased capacity of parts, protective basket coating available for delicate parts
Specifications:
- Turntable Size: 36" Diameter
- Work Opening: 38" W x 50" H
- Load Height: 32" High
- Overall Size: 55-1/2" W x 85-1/4" H, x 57-1/2" D
- Tank Sizes: 114 Gallons
- Heater Size: 18 KW (1)
- Drive Size: 1/4 HP DC
- Pump Sizes: 5 HP (10 HP opt.)
- Max. AMP Draw: 25A @ 480 Volts
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They are eqquipped with washing equipment composed of mobile probes that strike internal areas that cannot be reached otherwise
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Tunnel of pretreatment spray a stage is a machine of washing/pretreatment constituted from a static monoroom to or more stages.
It comes employed on those manufatti to deal where us is a limited production and the spaces available for the location of the same machine are reduced (treatment cycles which the sgrassaggio, pickling, washing, washing pure water demi or demi, phosphating, disodissidazione, chromate treatment etc.).
The tunnels of pretreatment to spray generally are realized essentially from (possible varying to chosen of the Customer):
- Bathtub for the control of the liquid
- Thermal Covering
- Body advanced tunnel
- Slides of water-drainage
- Filters
- Sent Elettropompe of fluid to the rampe of spray
- Organs of interception and regulation
- Pipages of connection between collectors, pumps and bathtub
- Rampe of spraying door-nozzles
- Nozzles and fascette with attack
- Instruments for the visualization of the temperature and the pressure
- Riscaldatori bathes
- Termoregolazione
- Control levels
- Fan of aspiration vapors
Al fine to offer a complete service to own Customers AIRMADI painting S.r.l is in a position to delivering systems "turnkey", contemplating in own range all those auxiliary members and accessories which groups of breaking in and extraction air, systems of defangazione, flottatori, disoleatori, dosatori automati to us, demineralizors, depuratori, centers them of heating, groups of breaking in, systems of ultrafiltration, chemicals, etc. (for further information to consult the section auxiliary).
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Hot water washing machines and industrial detergents washing machines. Plating and pump in Aisi 304.
The whole range can be fitted with accessories in order to improve the quality of the cleaning and decrease maintenance work to optimize times and costs.
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Industrial rotary basket spraying washing machines: Mod. 160
With a basket size of 600mm diameter is the smallest in the range.
Maximum load capacity is of 100 kgs.
The machine is fitted with electric heating, thermostat control and cycle timer.
These models are single tank.
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Cabin of washing to open sky is a machine dedicated for the washing of the manufatti ones above all of great dimensions, where it is not possible to insert the same ones online automatic.
The operation is manually carried out to means of devices to average/high pressure fed to warm water and/or vapor also with the addition of the relative chemicals.
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Novatec’s production includes a wide range of standard installations.
Cleaning and Drying Systems: ultrasonic cleaning and rinsing both standard and according to the customer’s specific requests. Modular surface treatment systems for immersion and/or spray treatment with single or cascading stages. Hot air dryers, infra-red and vacuum dryers, centrifugal dryers. Solvent dryers, ultrasonic degreasing machines, spray-cleaning machines. – Compact ultrasonic cleaning Tanks for laboratory or research applications.
Ultrasonics: piezoelectric and magnetostrictive ultrasonic generators, flanged or bulkhead mount submersible transducers. Available work frequencies from 18 to 100 kHz. Modular construction of the piezoelectric units allow to supply a generator also with different frequencies.
Automation: 2 or 3 axes handling systems with load capacity up to 1000 kg.
Air and Water treatment: water softeners, reverse osmosis, active carbon water filtration systems and manual or automatic water demineralising systems, ultra-filtration systems and evaporators under vacuum which allow to work environment-friendly. Extraction, filtration and air treatment systems (powders and vapours), clean rooms.
Painting: manual or automatic water veil or dry cabins, pre-drying modules and dryers.
NDT: Automatic FPI Dye-Pen, wash and developer systems.
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Special machines and equipment for cleaning, degreasing and spray oiling of blanks, strips and profiles.
Cleaning Technology
• Blank Washing Machines
• Coil Washing Machines
• Brushing Machines
• Degreasing Lines
• Special Cleaning Equipment
Spray Oiling Technology
• Spray Lubrication Systems
• Special Spray Systems
Conveyor Technology
• Infeed Conveyors
• Buffer Conveyors
• Vision Conveyors
• Outfeed Conveyors
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HAMO LS-650
Automatic Washer for Cleaning and Drying
Wash chamber 500/530/530 mm (19.69/20.87/20.87 inches) (W/H/D).
The economical machine for cleaning, drying.
Validated Cleaning for Development (GLP) and Production (GMP)
The HAMO LS-650 was developed specifically for the high demands for laboratory cleaning. The machine is designed for cleaning the following parts:
* glassware
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LS-950 / LS-950 Endo
La machine HAMO LS-950 est le résultat de longues années d‘expérience dans le domaine de l‘hygiène, et répond aux exigences les plus élevées en matière de qualité et de construction. Le châssis, la cuve, le système de lavage ainsi que les panneaux d‘habillage sont construits en acier inoxydable au chrome nickel 18/10. Les parois ont une épaisseur minimum de 1.0 mm.
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Macofar washing machines WM 8400
The Macofar Washing machine WM 8000 series can work with up to four different fluids (pre-washing through untrasonic bath, demi-water or recycled water, distilled water or water for injection). Siliconization of the containers (vials, ampoules, ...) at the end of the cycle is also available on request.
The WM 8400/16 has a max. output of 24.000 vials per hour with a max. container diameter of 25,4 mm. The WM 8400/8 offers a max. output of 12.000 vials per hour, but a container diameter up to 52 mm.
All the water tanks can be located inside the machine frame. All pumps, filters, piping, mechanical components are located at the back of the machine, accessible through transparent guards.
The operator interface is provided by a color touch screen panel, which also facilitates storage of parameters from previous batches, such as
- machine speed
- infeed conveyor speed
- washing time
- drying time
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The WiP Center is FETTE′s integrated system for fast and reliable supplies of water, cleaning additives and hot air for drying to the WiP machines and WiP peripheral devices. Extremely hygienic membrane valves, together with orbitally welded pipe work, achieve the maximum cleaning performance at the same time as the lowest possible water consumption. All the pressure valves are fitted with safety sensors to ensure the safety of the process.
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Key's Direct StreamTM Wash System is an integrated, patent pending method of washing and centrifugally drying fresh cut produce. From Key's Freshline group of products, Direct StreamTM ensures that cut products are "streamed" in a uniform and regulated manner through the wash to the centrifuge's drums.
Direct StreamTM Wash Systems offers effective log reductions of bacteria by using multistage wash systems in series.
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The Atlantis is a washing cabin for the washing and drying of bins, drums and pallets.
The machine is PLC/HMI operated and is fitted with one manual door with inflatable seal and a rotating platform. The AirJetStream fast drying system is included for high throughput (up to 3 bins/hour with one cabin).
MAIN CHARACTERISTICS
- Stainless steel cabin with one door (basic configuration).
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Vertical ramp with jet blade nozzles.
- Telescopic pistons with hydrokinetic spray head and drying air duct.
- Rotating platform for the washing and drying of bins and rack.
- HydroWash I "integrated" version, LP type (Low Pressure - 6 bar, 70 l/min.
- AirJetStream with air/steam heating battery and dehumidification battery.
- IR Infra-red system available as an option.
- The highest throughput in the market: up to 3 bins/hour in one cabin.
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1 / 4 - KOMBI 36/4 EM
A manual line which uses aqueous solutions, and has a re-circulating rinsing system on carbon and mixed resin beds. Drying is carried out with hot air. It has an electrical panel managed by a PLC with a Touch screen display. The line is predisposed for automation.
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