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MIG/MAG - conventional all-rounders and digital experts.
Our 1000 times tried and trusted step switch controlled machine series MIRA, SATURN and WEGA or the completely digital PHOENIX inverter machine series - it's your choice!
THE CONVENTIONAL ALLROUNDER - THE STEP SWITCH CONTROLLED MIG/MAG WELDING MACHINES MIRA - SATURN - WEGA
Tried and trusted more than a thousand times over: Robust, step switch controlled - specially designed for applications in trade and industry involving tough operating conditions. They offer universal applications thanks to the many different machine versions from compact/decompact and gas /water cooled through to various wire feed units. They also offer impressive, self-explanatory and intuitive operating concepts for varying requirements - the simplest possible operation for everyone!
PHOENIX - THE DIGITAL MIG/MAG PULSE WELDING MACHINES
This is our completely digital inverter range of machines with maximum simplicity and ease-of-use for all requirements from manual to complex automated MIG/MAG pulse and standard applications. The PHOENIX range promises maximum efficiency thanks to the low-spatter welding on all materials and application, perfect ignition and welding properties with 100 % reproducible results with maximum quality and optimised control interfaces for every application - and these machines keep that promise! It's up to you: PHOENIX PROGRESS - the ideal introduction to the digital machine range - or PHOENIX EXPERT - the high-end system for complex applications, and not just in automated systems. Whichever you choose, you will get pre-programmed welding tasks (256 JOBs) so that you can concentrate fully on your work. The portable design of the PHOENIX 300 also impresses with maximum mobility for assembly work. All in all, the PHOENIX range is ideal for robot, industrial bus and mechanised applications and documentation via optional interfaces!
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Small but strong MMA professionals
Our PICO machines are small, robust and lightweight - in other words, specially developed for construction site and assembly usage. And now they're even stronger!
The PICO MMA professionals from EWM are now even stronger! An intelligent casing design ensures greater performance via better cooling thanks to an optimised cooling air supply - and dirt is kept out of the machine. As ever our PICOs are small and at just 4.8kg (PICO 162) very lightweight and compact - so are ideal for all open-air applications. They have excellent ignition and welding properties optimised for the various electrode types due to arcforcing, hotstart and antistick as standard. The small MMA professionals are idea for use in any construction site application thanks to safe welding operation with long mains supply leads, on cable drums, on weak mains systems and on a generator. The PICOs are really tough as functionality and safety are ensured if dropped or knocked thanks to the intelligent casing design and plastic. This makes them ideal for construction sites and assembly work!
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Our flexible TIG specialists.
Whether you choose PICOTIG, TRITON or TETRIX - with our flexible TIG machines you will always achieve the best possible results!
PICOTIG
Thanks to their exceptionally easy operation and outstanding welding properties, these welding machines produce excellent results in all applications - whether in assembly or production. The exceptionally easy-to-use one-dial operation is ideal for assembly, e.g. with frequent changes of personnel. The PICOTIG is also ideal for use on construction sites thanks to the exceptionally large mains voltage range for problem-free use on long mains leads and generators. It also provides uniquely high welding performance: 220 A welding current from the single-phase 230 V socket!
TRITON
Here you can experience maximum functionality with the simplest possible operation for professional TIG welding, e.g. thanks to the exceptionally easy-to-use one-dial operation, the 8 welding programs (JOBs), etc. The TRITON also provides uniquely high welding performance: 220 A welding current from the single-phase 230 V socket!
TETRIX
Switch on and start welding - thanks to the unique EWM TIG Synergic one-dial operation with optimum preset values and 256 welding programs (JOBs). The digital system provides perfect ignition and welding properties with 100Ê% reproducible results of the highest quality. This makes it ideal for robot, industrial bus and mechanised applications and documentation via optional interfaces!
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Top of the range - our plasma welding machines.
Our innovative plasma welding machines MICROPLASMA and TETRIX PLASMA achieve maximum weld seam quality every time. They give efficient results of the highest quality.
The EWM plasma professionals just can't be beaten on versatility: Whether using DC plus pole, DC minus pole or AC - these machines with their precise plasma arc ensure targeted and concentrated heat feeding, high welding speeds, small heat-affected zones, low material distortion and deep fusion penetration. In addition, these powerful machines are ideal for use in multi-shift operation in production work.
The separate inverter for the pilot arc current and the digital system of TETRIX PLASMA provide consistent results here. MICROPLASMA and TETRIX PLASMA also offer outstanding welding properties thanks to the highly stable plasma arc from just 0.1A. What more could you want?
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To achieve maximum welding rate and minimal labor cost, 6100 Automatic Welding Systems integrate a combination of standard Weldlogic products to provide a complete package. Specifically designed for precision automatic welding, 6100 systems allow circumferential, longitudinal and spot welds to be easily made with a minimum of operator skill. All components are fully intergrated to create a complete "ready-to-go" automatic welding station.
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Automig is a complete range of mobile, stepregula-ted MIG/MAG welding machines for professional sheet-metal welding.Rally MIG 160, the smallest "member of the family" (without spot and interval facilities and with four adjustment steps), is only available as a mono-phase machine. The other Automig machines with respective maximum out-puts of 180, 200 and 250 A, are available as both mono-phase and three-phase machines.
From 230 to 400 V
The operating range of the machines is reflected in the fact that several of the Automigs are switchable from 230 to 400 V, have many adjustment steps, spot and interval facilities, four-stroke and the possibility of adjustment of wire-feed speed from the torch handle.
All the varieties of Automig have excellent welding properties in the dip-transfer area using either CO2 or mixed gas. Automig is available with an outlet for electric tools and a wide range of accessories for body work.
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Elektra is an universal electrofusion machine, suitable for welding PE and PP couplings (from 8 to 48 V). It is available in three versions: Elektra 400 Entry (*), Elektra 400, Elektra 800. The Elektra machine is made in compliance with Italian and international standards, and is composed of:
a versatile machine body, capable of adapting to different operational needs, inside and outside the trench; the control panel can be turned upward or be positioned horizontally to the ground
an optical pen - barcode reading system (or optical scanner, upon request) that allows the automatic setting of the welding parameters. There are nonetheless two manual settings available: by setting the welding tension/time parameters, and by input the numerical code indicated under the bar code
an in built memory with 4000 welding cycles, featuring the possibility of transferring data to a PC , to an external USB storage device, or to a serial printer RS-232
a large graphic display
The machine is supplied with a cable provided with Ø 4mm connectors, a set of Ø 4,7 mm adapters, a manual scraper and a transport case.
(*) ELEKTRA 400 ENTRY is the basic model of the Elektra product line. It features a bar code reading system with an optic pen which allows the machine to acquire the welding parameters automatically. Welding certification is printable through a RS232 serial port.
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The TIME Process is a tried and tested high-performance welding process for manual and mechanised applications that has been doing sterling service in industry for many years. By “high-performance”, we mean a welding process that achieves either a deposition rate of at least 8 kg/h, or a wirespeed of at least 15 m/min with 1.2 mm steel wire.
Now the TIME Process has been totally digitised. With all the attendant benefits that come as standard with Fronius digital welding systems, such as: 100 % reproducibility of all welding results, modular system principle, digital microprocessor control, superb welding properties.
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Machines for SAW welding in combination with Kjellberg welding power units a wide range of technological solutions for an effective use in the industrial welding production.
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Self-propelled, highly flexible welding unit designed to produce precision, high-quality Submerged Arc welds.
Miller's Sub Arc DC Series machines are three phase power sources offering constant current and constant voltage in the DC mode. They provide a superior arc for the submerged arc welding process. The time tested and trusted reliability of the Sub Arc DC series equipment provides the endurance to handle demanding industrial applications such as air carbon arc gouging.
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The latest generation of welding equipment can be programmed with specific process preferences of your individual choice or for the actual welding processes. Based on a solid state power source, it weighs just 1/80 of the 70 year old ancestors but has more power. Our different plasma cutting equipment enables you to quickly and accurately cut all types of metals.
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Cold Metal Transfer (CMT), a new chapter in the history of welding. The TPS 5000 CMT is a fully digital micro-processor controlled inverter welding system that supports the Fronius CMT process. Besides MIG/MAG, the system is also suitable for TIG and electrode welding.
The innovation that the CMT process introduces is that wire feeding is integrated into process control. This makes it possible to reduce the amount of heat applied; and that means no spatter on the work piece join.
The TransPuls Synergic 5000 CMT with 500 A is ideal for applications in the automotive and automotive supplies industry, avionics and spaceflight, metal working and portal building. In fact, the system is suitable for any automated or robot assisted job. The typical fields of application are thin and ultra-thin sheet joins of 0.3 mm or more, MIG soldering of galvanized sheet metal, and steel/aluminum joints.
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Metal Inert Gas welding and Metal Active Gas welding are the most widely used welding processes in the world today. The range of possible uses is especially wide in the case of the versatile MAG process, which is suitable for unalloyed, low-alloy and high-alloy base metals. This makes it ideal for use in both the production field and for repair welding. The MIG process, on the other hand, is used for aluminium and copper materials.
All in all, then, a highly versatile welding process.
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New! Auto-Set™ is a breakthrough control that automatically sets your welder to the proper parameters. Auto-Set offers all-in-one MIG, minus the guesswork! Simply set the wire diameter, set the material thickness, and start welding!
Manual Mode has the flexibility to manually set weld parameters for broader applications.
NEW! Smooth-Start™ patent-pending technology provides a smooth, spatter-free start. —The best starting machine in the small MIG category. No more pop-gun starts or spatter to clean up.
Durable cast aluminum feedhead incorporates dual groove quick-change drive roll and spring-loaded tension arm with calibrated tension knob, all designed to make setup easier and faster.
Thermal Overload Protection shuts down the unit and activates over- temperature light if airflow is blocked or duty cycle is exceeded. Automatically resets when fault is corrected and unit cools.
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Navigator
Mobile TIG and MMA inverter
The Navigator is a range of robust and mobile universal welding machines for TIG and MMA welding operations.
All Navigator TIG machines are available with a trolley and an integrated cooling unit and are
equipped with energy-saving standby functions.
In TIG welding, the Navigator can switch between HF or LIFTIG® ignition. The power module keeps the arc stable during the welding process, thereby enabling the use of the Navigator in environments
where electromagnetic noise is critical.
Navigator welding machines:
Navigator 2500 AC/DC, which can also be used for MMA welding, features high-frequency ignition and built-in pulse, slope
and idle current functions. It performs quality welding in sheet metals using pointed tungsten elec-trodes.
Navigator 3000 (300 A welding current for 16 A fuses) is available in three variants:
Navigator 3000E uses covered electrodes to weld in steel and stainless steel.
Navigator 3000 DC HP is for TIG welding in mild and stainless steel.
Navigator 3000 AC/DC is for TIG welding in alumi-nium and aluminium alloys plus all other
DC weldable materials.
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MMAW, SAW and MIG/MAG welding units for welding up to 1400 A DC as well Kjellberg welding automats are suitable for manual and mechanised and semi-automated welding processes.
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Manual Metal Arc welding, also known as manual electrode welding, is a process with which virtually all metals can be welded. This process is also excellent for outdoor use. Incidentally, most of our MMA machines also permit TIG welding.
Manual electrode welding is a very widely practised and easy-to-use welding process.
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Powerful plasma welding machine for maximun weld seam quality
Precise, high stability plasma arc for targeted and concentrated heat feeding
High welding speeds, deeper fusion penetration, low material distortion
Consistent results thanks to the separate inverter for the pilot arc current
Optimum protection of the plasma welding torch from the integrated coolant flow monitor
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New! More horsepower - 23 HP Kohler or 22 HP Subaru/Robin provides more power for demanding weld and generator loads. More guts, more glory!
New! Meter maintenance displays. Hour meter function and oil change interval.
Quietest engine drive in its class. Fully enclosed case protects the engine and decreases sound levels by 1/3 over previous models. Removable service doors provide easy access for engine maintenance.
11,000 watts of Accu-Rated™ - Not Inflated generator power. Cranks out enough power for most applications: job site, farm/ranch, or home. Miller provides the strongest and most reliable generator power. Our Accu-Rated standard for measuring generator power guarantees delivery of all the power its machine promises. Note: Kohler = 11,000 W, Subaru/Robin = 10,500 W.
New! Smooth Power - Not Spike Power. Revolutionary ten-degree skewed-rotor design optimizes generator performance for smoother power.
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With complete flexibility regarding the choice of materials and welding consumables, Flex extends the limits for welding jobs that can be done in the
MIG/MAG process. "Switch on, press and weld". The fully digital, user-friendly Flex welding machines are equipped with synergy and pulse functions and MIG brazing as standard.
Flex 3000 C is used by a number of Europe's lea-ding auto manufacturers for sheet-metal welding of both aluminium and high-tensile steel, and MIG brazing of galvanised steel. Flex 3000 is program-med using the integrated MigaCARD® which holds both program data and machine soft-ware. This makes it possible to reprogram the machine for changed setups in new materials, wires and gases.
FLEX Inverter-based MIG/ MAG with pulse
Flex 3000 DUO has outl-ets for two MIG torches and two possibilities of wire-feeding but still only one control panel. Flex 3000 DUO makes it both faster and easier to switch between processes - e.g. MIG brazing and welding.
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EFD presents the new ProcessMate 6100 Hot Air Reflow System. This digital bench top reflow system uses an active feedback loop to accurately control air temperature to ± 5ºC. Temperature ranges from 100ºC to 480ºC adjustable in 1ºC increments. The diaphragm pump provides an adjustable, repeatable, constant air flow.
When used with EFD SolderPlus® dispensing solder paste, the ProcessMate 6100 reduces operator variability, rework and scrap while increasing productivity and production yields without special training requirements typical of wire-and-iron soldering. The precise temperature and air flow control allows for a larger process window for reflow without overheating components. Operators are able to visually observe solder being reflowed to prevent common soldering defects.
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Horizontal, vertical, diagonal. This tried and tested semi-automatic welding machine can be used universally. The increased welding speed compared with hand welding gives rise to higher productivity.
• Overlap welding of PVC-P, ECB, EPDM, CSPE and TPO roofing membranes
• Faster and more efficient than hand welding
• Small and compact
• Steplessly adjustable speed for high welding seam quality
• Can be used in the most confined spaces
• Different welding seam widths
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GMAW MIG/MAG is a rewarding welding method to automate. At ESAB we have many years experience of this and over the years we have been the forerunner within robot welding as well as other applications. Our program for automated GMAW MIG/MAG consists of everything from the simple welding tractor that holds the welding pistol for the welder, during long, tiring welding work, up to fully automatic welding applications.
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The Universal Bug-o-matic is a light weight compact unit which combines a powerful drive and precision oscillator all in one housing. This machine works in all positions and can be used for vertical and overhead welds. By simply changing the carriage, the unit can work on rigid rail, semi-flex rail, hi-flex rail or complete ring rails.
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Welding duty cycle, depending on application
Nelweld 4000
ø 22 mm - 4 per min.
ø 5 mm - unlimited
Nelweld 5000
ø 25 mm - 5 per min.
ø 8 mm - unlimited
Nelweld 6000
ø 25 mm - 10 per min.
ø 10 mm - unlimited
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Pi 200 and Pi 250 are for quality welding operations in TIG AC/DC and MMA. You have never seen such a variety of readily accessible facilities for TIG weld-ing: increased programming, simple operation and user-friendly design, as well as inverter technology combined with innovative operation and communi-cation possibilities.
Mono-phase and three-phase
A high-performance mono-phase or three-phase Pi machine is always available and perfect for a wide range of TIG and MMA welding operations. Both the Pi 200 and the Pi 250 are available in three ersions, all of which have easy-to-use control panels:
Pi DC for MMA welding with simple TIG LIFTIG®.
Pi DC HP - TIG with pulse and Synergy Plus™ as standard features.
Three optional pulses:
Pi offers three optional pulse versions: traditional manual pulse, quick pulse, and Synergy Plus™ for DC welding which automatically adjusts all overarching pulse para-meters. Another advantage of Synergy Plus™ is that the traditional sound in pulse welding has been replac-ed by a sound that does not cause stress. Pi 200 HP and Pi 200 AC/DC, the two mono-phase machines, feature PFC (Power Factor Correction), a function that makes it possible to weld with up to 200 A if only 16 A mains fuses are available.
Controlled cleaning zone:
All Pi AC/DC machines - including the mono-phase version - are fitted with the D.O.C.® system,Miga-tronic's revolutionary dynamic oxide control. In
welding aluminium, D.O.C.® ensures a controlled cleaning zone along the weld, increases the welding speed by up to 30% and reduces the consumption of energy and tungsten electrodes correspondingly.
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The latest generation of welding equipment can be programmed with specific process preferences of your individual choice or for the actual welding processes. Based on a solid state power source, it weighs just 1/80 of the 70 year old ancestors but has more power. Our different plasma cutting equipment enables you to quickly and accurately cut all types of metals.
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The main advantage of Tungsten Inert Gas welding is the huge range of different materials that it can be used to weld. These materials can be welded from thicknesses of only 0.6 mm upwards, and include unalloyed and alloyed steels, aluminium, magnesium, copper, grey cast iron, bronze, nickel, silver, titanium, lead and many others beside.
The principal area of use is for welding thin and medium thicknesses of material, and for welding root passes on joints with thicker cross-sections.
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