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EEA001 Enhanced micro-stepping controller of 2 phase stepping motors drives.
The ASIC EEA001 is a complete controller of enhanced, high performance, drives for stepping motors integrating the functions of sequencer and power stages control and protection against overcurrent,over & under-voltage, over-temperature. Mastered by the standard step motor drive's controls (Step, Direction, Enable) it ensures the highest motor's performances through the execution of Micro-stepping movements at high step resolution (up to 1/256) permitted by no odd harmonics sinusoidally shaped winding currents (Maximum step frequency: 2,56 MHz). The ASIC also allows to set a smoothing factor to optimize the drive and motor performances in terms of:
- high speed and torque at shaft - low heating of the drive
- no vibrations - low heating of the motor
- no resonances - very low mechanical noise
Designed to manage two power-stages configured as "H-bridge" working in bipolar chopper mode, the ASIC features a switching frequency of 33 kHz and a circuitry interfacing the drive's power stages designed to offer the widest compatibility with the most popular integrated circuits for MOSFET and IGBT gates driving, being compatible with most of cheap monolithic power circuits too.
ASIC's set up inputs can fit for drive's end user application step angle and phase current, activating the optional automatic current reduction at standstill, of the motor, and several optional drive operating modes such as CLK_UP/CLK_DWN, inputs active edge and Enable input polarity.
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TMCM-013-42
Description
1-axis stepper driver 1.1A/30V (step/dir.), motor mountable
The TMCM-013-42 is a step / direction stepper motor driver for integration directly on a 42mm / NEMA-17 motor. The TMCM-013-42-LA supports 42mm / NEMA-17 linear actuators. The parameters like motor current and µStep resolution can be changed easily using the RS-485 interface with an ASCII protocol (e.g. with Hyperterminal). Also the firmware of the module can be updated via the serial interface. All settings are stored in an internal EEPROM, so that no bus-system is required in the application. The module is fully protected and comes with a stand-alone reference search feature, using the integrated reference switch input or StallGuard?.
The module can be used in Step-Direction mode, remote controlled via a RS485 interface, or even as an option in a pseudo DC motor mode.
The possibility to adjust the micro step resolution delivers either very high accuracy or high speed.
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Haydon can supply high performance drivers for its entire range of stepper motors and linear actuators.
From simple L/R constant voltage drives to sophisticated chopper drives with micro stepping capabilities, Haydon’s drives simplify product development and power-up any application.
Competitively priced, our new DCM8028 and DCM8055 micro stepping drives are particularly useful in motor applications requiring low noise, low vibration, high speed. They are also suitable for large volume OEM applications up to 70 VDC and 5.5 Amp per phase.
HAYDON drivers can be used in various kinds of machines, such as X-Y tables, labeling machines, laser cutters, engraving machines, and pick-place devices.
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Article: Phasecurrent: Voltage: for Step-Motor-Series
ECMD241 0,5 A - 1,25 A 24 V - 40 V HECM21, HECM22, ECM23
ECMD241 1,0 A - 2,5 A 24 V - 40 V HECM21/22, HECM24, SECM24
ECMD243 0,5 A - 3,5 A 24 V - 42 V HECM26, SECM26, HECM24
ECMD275 1,25 A - 5 A 24 V - 80 V HECM26, SECM26, SECM29
ECMD285 1,25 A - 5 A 24 V - 80 V HECM26, SECM26, SECM29
ECMD2810 2,5 A - 10 A 24 V - 80 V HECM26, SECM26, SECM29
ECMD2135 1,25 A - 5 A 70 V - 130 V HECM26, SECM26, SECM29
ECMD21310 2,5 A - 10 A 70 V - 130 V HECM26, SECM26, SECM29
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The SD3 is a universally applicable stepper drive. Reference values are typically preset and monitored by a higher level PLC or a Motion Controller. A very compact and high-performance drive system has been created in combination with the VRDM 3 3-phase stepper motors by Schneider Electric Motion.
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SIXpack2
Description
6-axis stepper controller/driver 1.4A/48V
The SIXpack 2 is a highly integrated stepper motor controller unit in a small and robust housing. Up to six 2-phase motors can be driven independently or with linear interpolation in any combination. With three interface options and integrated drivers it is easily integrated in all kinds of automatization environment where motion control is desired. The SIXpack can be remote-controlled using a simple command set, which is identical for all inteface options.
An assembled cable for motor and reference switch connectors is available as an accessory (SIXpack-CABLE).
In terms of software and current settings the new SIXpack2 is fully upward-compatible to the old SIXpack and QUADpack.
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The Motion Coordinator Euro209 is a 3U Eurocard stepper/servo positioner with the built-in ability to control up to 8 servo or stepper motors in any combination. In addition a single Trio Daughter Board may be fitted to allow the control of an additional axis, communications channel or a digital drive interface allowing up to 16 axes. User programs are written in Trio’s established Multi-Tasking BASIC and applications can be developed using the Windows based MotionPerfect environment. Complex motion profiles are easily programmed and these can be linked to a master encoder input for slaving, gearing and cams.
The ethernet port is controlled by a dedicated Coldfire® communications co-processor allowing fast reliable data communication between the Euro 209 and PC and gives the ability to program multiple cards over an Ethernet LAN. The Euro209 has one RS-232 port and one RS-485 built in that may be configured to run the MODBUS protocol for PLC or HMI interfacing. If the built-in CAN channel is not used for connecting I/O modules, it may optionally be used for CAN communications or as a DeviceNet Slave. USB and Profibus daughter boards may be fitted to provide additional communications options. The Euro209 features a total of 16 axes in software. Any axes not having a hardware interface can be used as a “virtual” axis.
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The VS-626M5 is a highly reliable AC vector controlled inverter drive designed for controlling high speed, compact AC motors used in machine tool spindle drive applications. Vector controlled technology through the use of a digital signal processor and proprietary algorithms for speed, torque, and current control allows for minimum speed and torque variations during cutting. This impacts accuracy and surface finish of precision parts. 100% back-to-line power regeneration provides quick spindle deceleration times not limited by the ohmic value of externally mounted regeneration resistors. This allows for faster tool changes and increased machine productivity.
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Industrial PC-TFT :
Industrial PC-TFT 5,7" and touch screen display
Data input via:
- Touchscreen
- online
- Network
- Memory stick
- Barcode scanner
- Optimisation program and waste piecemanagement
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MC700 Motion-Controller with Firmwares CT701.xx:
Outstanding Performance with Rotary Cut-to-Length Shears in Coil Steel Applications
MC700 is a universal motion controller for 1 to 4 axis, programmable for multiple motion applications by simple download of the corresponding function firmware.
With use of our CT701xx firmwares this unit provides excellent solutions with all kinds of guillotine cutters and rotary eccentric shears needing a cosinus-compensated speed profile during the penetration of the tool.
The CT70104 Firmware (“light version”) is suitable for cutting aluminum or regular coil steel with lower thickness. The CT70110 firmware is recommended to cut hard stainless steel or coil steel of higher thickness.
Extremely smooth motion to protect mechanical solution, by self-optimizing polynomial speed transitions
High cutting accuracy, even during acceleration and at high line speeds
Programmable cosinus-compensated speed profile
Special torque control features to master the impact load when cutting hard materials like stainless steel etc.
Special profile features to avoid deadlock between tool and material
Embedded virtual master axis (selectable)
The MC700 hardware is a black-box unit for cabinet mounting.
Remote control and communication facilities via external operator terminal, serial PC communication, CANBUS, PROFIBUS etc. (see also Accessories)
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Warner Electric offers a full range of clutch/brake controls to provide the user with a choice of control options from basic power supplies to simple on-off controls, adjustable torque controls, overexcitation controls for rapid engagement and accuracy, and complete closed loop position controls. All models provide the necessary DC operating voltage required for use with electric clutches and brakes; 6VDC, 24VDC, or for the common 90VDC units. Control models are available for five basic application functions with a variety of choices in terms of mounting, input voltages, and control options.
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The Wichita Altra Easy Tension Controller offers probably the most versatile tension control system on the market today. Whether your interest is as system integrator, maintenance production, or quality control manager, the powerful tools will be of benefit to all.
The intuitive Windows based software suite provides powerful diagnostic, management and data logging tools. Graphical PID tuning makes light work of commissioning.
Designed in association with TTS, this controller may be configured to control tension on unwind stands or winders working with any electric or pneumatic brakes via appropriate drivers. The one unit interfaces with load cells, dancers and diameters measurement devices as well as handling splicing.
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The MCX314As is a high-speed 4-axes motion control chip for stepper or pulse-type servo motor drives and interpolation controls. All of the MCX314As's functions are controlled by specific registers. There are command registers, data registers, and mode registers. Its very powerful functions simplify complex motion control. The MCX314As is a highly advanced ASIC.
Features
* 4-axes independent position/speed control for stepper/pulse-type servo motor drives
* Max. speed of 4 MHz, pulse output and encoder feedback frequency
* 4 MHz speed available for point to point, linear, and circular moves
* Selectable pulse and direction or up/down outputs for each axis
* 32-bit command and actual position registers
* Programmable S-curve, trapezoidal or contoured profiles
* Linear interpolation of any 2 or 3 axes out of 4
* Circular interpolation of any 2 axes out of 4
* Bit pattern interpolation of any 2 or 3 axes out of 4
* 32-bit compare registers (breakpoints) for each axis
* On the fly control of position and speed
* Dedicated inputs for each axis (limits, In-position from amplifier, amplifier alarm)
* Emergency OFF input for all axes
* Dedicated outputs for each axis (in motion, accelerating, decelerating, compare + and -)
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TMC428
Description
3-axis economic miniature microstepping stepper motion controller
The TMC428 is a miniaturized low cost, but high performance stepper motor controller for up to three motors. It integrates all real time critical tasks in reliable, dedicated hardware: An integrated motion ramp profile generator as well as an adaptable microstep sequencer with microstep RAM table. Advanced stop- and reference switch handling allows for precise and fast referencing as well as on-the-fly position checking. Automatic motor current control gives high motor dynamics while saving energy. The interrupt output can generate precise position pulses.
The TMC428 connects to the TRINAMICs SPI™ drivers (TMC236,TMC239,TMC246 and TMC249) or to Step-/direction drivers. A second SPI™ interface allows communication with a host microcontroller. The host microcontroller just needs to do high-level control tasks, e.g. giving the command: Drive motor 2 to position 1000. The TMC428 then automatically calculates the motion ramp based on velocity and acceleration parameters.
The TMC423 adds encoder functionality as well as step- direction impulse forming to the TMC428. Evaluation Boards, application notes, spreadsheets for parameter calculation, C code examples and schematics are available in order to support short design-in times.
TMC 428 - The small but intelligent Controller:
* Miniaturized low-cost 3 axes motor controller
* High-performance micro stepping
* SPI interface with easy-to-use protocol
* On-the-fly alteration of position set point
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Matrix motor: DC, DC brushless trapezoidal tri-phase, AC mono-phase
Voltage: 6..60VDC
Description (single line): Base module, 16-bit, 2 independent MosFet/IGBT drivers, monitoring / data processing blocks
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Integrated Circuits
Trinamic offers comprehensive IC solutions to control and drive electric motors. We focus on developing Application Specific Standard Products (ASSPs) for motion control. These dedicated ICs offer an economic approach to time critical motion control tasks thus lowering total system cost.
Extensive experience in IC design and drive technology enables us to effectively serve our customers. Our applications range from high volume automotive and computer peripherals to industrial embedded systems.
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TMC454
Description
1-axis stepper motion controller with S-ramps and encoder feedback
The TMC454 is the direct successor of the TMC453 and is 100% software compatible.
The TMC454 is a high-end motor controller for all common 2-, 3-, and 5-phase stepper motors. It provides encoder feedback for high reliability or high position resolution drives. A large set of motion control features is included on this IC. The various function blocks are hardwired and „ready-to-use“. All processes can be serialized using the instruction based interface. A complete linear & S-shaped ramp generation unit is integrated within the TMC454. All dynamic parameters can be adjusted for a given application in a very broad range. The CPU is relieved from all time critical tasks like ramp calculation or microstep generation. Thus CPU and software engineer can focus on higher level motion control
jobs. In many applications, the TMC454 reduces the time time-to-market, and it saves costs for software development and hardware engineering. The TMC454 turns stepper motors into easy to use peripherals!
The TMC454 is upwards function compatible to its predecessor TMC453.
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Servos Series COMPAX3
Diagnosis remotely everywhere in the world
Technical description:
IEC 61131-3/PLCopen
Electronic cam
CANopen
Ethernet Powerlink & TCP/IP
DeviceNet
Profibus
Remote diagnosis.
Advantages: The control of electromechanical and hydraulic actuators allows
Reduced the component count different of automation by the use of the same platform controller
All the components are studied, programmed, installed, and their assured maintenance starting from a common software platform
Easy access to the machines installed in the whole world thanks to the functionality remote Diagnosis
Significant reduction of times and costs of voyage like to the access to the machine
Contribute to a parameter setting and an easy support of maintenance
A simple integration in many structures of automation of machines is ensured by the various standards of communication proposed.
Applications: Automation of machines - Machines of forming Packing machines Systems and installations of handling.
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Integral, high torque density servo drive with Canopen interface and absolute multiturn positioning.
Universal 350 and 550 Vdc bus supply
2.5-9 Nm torque, 5000 rpm max
Multi axes machines
Direct drive without gearbox
Intrinsic multiple electric gear
Built in single turn and multi turn 4096 turn + 16 bit absolute encoder, 1 arcmin accuracy
No zeroing cycles
CanOpen DS301, DSP402v2.0 compatible
Double insulation
Built in RFI filter, Class B
IP 68 protection
The new TorqueWire series of integral servo systems creates a different approach to complex automatic machinery architecture. Torquewire motors are complete, self sufficient servo axis building blocks which allow the design, integration and operation of large multi axis systems with minimum hardware and surprising ease.
The TorqueWire motor systems consist of an advanced, high performance rare earth brushless servo motor, a DSP based, high voltage interpolating servo drive and a single or multi turn absolute encoder, all assembled in a very compact IP 68 protected frame.
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PANdrive PD-163-42
Description
42mm BLDC motor with integrated controller/driver
The PD-163-42 is a full mechatronic solution including a 42mm brushless DC motor (NEMA17). It combines a convenient BLDC controller/driver electronic (TMCM-163-42) with a range of different motor types with internal HALL sensors. The PD-163-42 offers two motor torque options and can be controlled via RS232 or RS485 interface. The power supply is connected via flat connectors and the interface and the multi-purpose I/Os can be connected via high density JST connectors. It integrates a position regulator and a ramp generator. The integrated ramp generator provides for parameterized smooth positioning and supports an external switch as an absolute position reference.
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Decentralised Motion Solutions - Integrated Drives for motion control with stepper, servo or brushless DC motor
Description
Lexium Integrated Drive ILA
With AC synchronous servo motor
Superior dynamics and high torque
Closed-loop drive system with high-resolution encoder
Lexium Integrated Drive ILE
With brushless DC motor
High detent torque
Absolute position feedback
Lexium Integrated Drive ILS
With stepper motor
High torque at low speeds
Superior constant velocity characteristics
Compact design
Everything integrated in a single device
50% of space reduction in the control cabinet
40% decrease in wiring
Open Communication
All important fieldbus interfaces are available (CANopen, DeviceNet, RS 485, PROFIBUS DP, Ethernet Powerlink, EtherCAT, ModbusTCP)
Integrated safety
"Safe Torque Off" functionality prevents unintended machine starts as per IEC/EN 61800-5-2 for operator safety
Easy Installation and Commissioning
25% reduction in installation time with Lexium Commissioning tool
Two different connection technologies: printed circuit board or industrial connectors
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The new series of servo motors SM2A with integrated motor can be easily programmed through EVER's windows PC based user friendly development environment called ATOMIC.
The SM2A series are constructed with a high protection degree of IP65 and are equipped with reliable connectors. Other features are: AC power supply, fieldbus CANbus or serial RS232/485, optoisolated inputs and outputs, an encoder for the closed loop control of torque, velocity and position (optional), The motor section is made of magnetic Low Loss material and has a holding torque from 3,4 to 12,5 Nm.
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No cogging or preferred rotor position
No iron losses
Extremely low current consumption
Low audible and electrical noise
Extremely light and compact
Smooth and accurate speed, position, and torque control
Low vibration
Speeds up to 100,000 rpm
Electronic commutation for extremely long operational lifetime
High precision gearboxes available in all sizes
Feedback components available in all sizes
Control electronics available for all motor series
Custom systems available from design to production
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Compared to a solution with servo amplifiers located in a central cabinet, decentral compact servo drives offer some advantages:
* Lower cabeling effort
* Smaller cabinet
* Minimizing of error sources
* Commissioning is faster and more simple
* Lower price because of integration
ECOMPACT is based on our well-proven ECOSTEP motors series 23S. ECOMPACT features digital current, speed, and position control. Comprehensive motion control functionality is integrated. Parameterization and setpoint setting via CANopen.
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Integrated drives ILA consist of a motor and control electronics. The drives are controlled via a fieldbus or a pulse interface. ILA are used as decentralised drives in machine and automation applications. In connection with a motion controller or a PLC, complex automation tasks can be performed in a simple and cost-effective way. Complete function modules are available for easy motion programming with a Schneider Electric motion controller.
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# Peripheral operation, minimized installation needs
# Versions for operation at 24VDC and 48VDC
# Compact and powerful design
# Versions with CANopen interface acc. to CiA DSP 402 V2.0
# Versions with incremental output 1024/rev. RS422 A-,B-,Z-signal
# Dynamic speed control and positioning
# To combine with planetary gear GPK45/55 (1-, 2-stages; up to i=49:1)
# Parking brake available
# High protection class IP54 (IP65 as an option)
# Maintenance free and robust
# Customer specific design
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The family with success of the drives of FlexiDrive positioning was lately supplemented by a new compact alternative MSIA. This alternative delivers, in discontinuous service, up to 238 W for a depth of assembly of only 245 mm reducing included/understood, and can be equipped with radial or axial connectors of exit.
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Three-phase geared motors
Popular geared motors with constant speed and high functionality; power range 0.06 to 45 kW; output torques of up to 9,000 Nm
Detailed information
Geared motors - inverter variable speed drives
Popular industrial geared motors combined with electrical adjustment via 8200 motec frequency inverter; power range 0.25 to 7.5 kW; the distributed drive solution
Detailed information
Geared motors - electronic starter
Popular industrial geared motors combined with the electronic starter starttec; power range 0.25 to 4.0 kW; the distributed drive solution
Detailed information
Geared servo motors
Highly dynamic geared servo motors with synchronous and asynchronous servo motors; max. torque: 7 - 9,000 Nm; low backlash
Detailed information
Gearboxes - with shaft or flange input
Speed reduction gearboxes with free shaft or IEC flange at the input side suitable for motors to IEC 72; output torques of up to 9,000 Nm; finely stepped output speeds
Detailed information
Geared motors - mechanical belt adjustment
Popular industrial geared motors combined with mechanical adjustment via Simplabelt compact units; power range 0.25 to 45.0 kW; adjustment range 1:6
Detailed information
Geared motors - mechanical adjustment Disco
Popular industrial geared motors combined with mechanical adjustment via Disco variable speed drive; power range 0.25 to 7.5 kW; adjustment range 1:6
Detailed information
Disco variable speed drives
Mechanical adjustment with Disco variable speed drive; power range 0.25 to 7.5 kW; adjustment range 1:6
Detailed information
Standard three-phase AC motors
Standard three-phase AC motors; 0.25 to 22.0 kW 3 x 230/400 V; enclosure IP 54; mountings B3, B5 or B14; these motors are optimised for operation with a frequency inverter
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These Servo drives can be installed outside the control cabinets and directly next to the machine processes. This leads to new possibilities for decentralised plant concepts. Thus, costs can be reduced considerably. The Servo Drives 930 fluxxtorque operate very precisely in the power range from 140 to 650 W. Their design is compact, they can easily be cleaned and quickly installed.
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Distributed Drive Technology
Modern machine construction concepts require intelligent automation systems. Control tasks need no longer be carried out by a central control system, but can also be handled locally. Distributed configurations in automation technology contribute greatly towards improving installation and service efficiency. With SIMODRIVE POSMO A, SIMODRIVE POSMO SI and SIMODRIVE POSMO CD/CA, control and drive tasks can now be implemented as independent modular functional units directly on site.
Consistent use of distributed systems transfers the drive technology from the control cabinet directly to the machines. The user benefits from a consequent reduction in infrastructure requirements and from lower system costs.
Distributed drives offer the following features:
- Complete solutions "without control cabinet" through "local" installation of the drives.
- Fast machine installation through the assembly of a complete functional unit.
- Low installation costs through a universal power and signal bus
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