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The Kardex Horizontal is an automated computer controlled horizontal carousel based on the "Goods to the Man" principle. The Kardex Horizontal has been successfully installed in a wide range of applications up to a height of 4.1m and a payload of 60 tons.
The speed of pick, accuracy of pick is essential and operators are guided by pick to light systems which ensure almost 100% accuracy.
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VE.MAG ROLLING WAREHOUSE
The solution for the stocking of long materials and accesories
VEMAG Rolling Automatic Warehouses are a good solution for the stocking of long materials, such as aluminium, PVC or steel sections and they are the perfect containers for fabric rolls, accessories and spare parts.
The VEMAG Rolling Automatic Warehouse can be customised according to customers’ needs. You can run the warehouse by means of our specific software, even from different host positions on the network.
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BI.MAG AUTOMATIC WAREHOUSE
The solution for stocking long materials
BI.MAG Automatic Warehouse is the ideal solution to vertically stock steel sections, heavy accessories, unfinished products, dies and long materials in general. The BI.MAG warehouse is a practical and cheap solution, perfectly fit either for production or commercial distribution.
It is often installed next to cutting machines so that the working material is immediately ready for the working. BIMAG warehouses can be customized to meet all kinds of needs related to the stocking and handling of long materials. You can run the warehouse by means of our specific software even from different host positions on the network: loading/downloading, stocks managing and inventory are accessible in real time.
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Kardex Vertical Carousels consist of a series of shelves that rotate on your command delivering selected items to you at an ergonomically safe and convenient access point.
The Vertical Carousel "goods to man" principle has proven itself to be an effective automated order picking technique which has saved 1000s of man hours for our clients. Kardex Vertical Carousels offer solutions for tooling, stationery, industrial and commercial hardware and consumables.
The Kardex Industriever is an automated computer controlled vertical carousel which can operate both as a central inventory store or as an online materials handling solution.
The Kardex Sentinel system uses the proven technology of the established vertical carousel range "Industriever", and is designed for the storage and retrieval of all types of products.
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BOX.MAG MODULAR WAREHOUSE
The solution for the stocking of different materials
BOX.MAG vertical warehouse meets in a flexible way the stocking needs of any kind of materials: single or packed accessories, spare parts and components, mechanical, pneumatic and hydraulic items, bolts and screws. The use of the vertical warehouse is required mainly for industrial process, as a feeder of production lines or as a warehouse for raw materials, unfinished products or finished ones.
BOX.MAG advantages can be also applied to the commercial field such as industrial supplies in general and hardware shops. The BOX.MAG warehouse is dimensioned according to customers’ needs as far as its configuration and sorting of drawers, number of units and height of the warehouse is concerned. BOX.MAG enables to save handling time and space and assures an updated and rational running by means of its specific software.
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Typ:Vertical Carousel
Height of vertical carousel: 5700 mm
Width of vertical carousel: 7200 mm
Depth of vertical carousel: 1500 mm
Carriers: 16
Load per carrier: 16000 daN
Carrier load height: 300 mm
Carrier load width: 6150 mm
Carrier load depth: 400 mm
Description: No description is available at this time
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At Europe's largest producer of windows, several systems have been
installed directly at the saws. The profiles are stored in removable
cassettes, which are loaded completely into the carousel with a
sideloader. The removal of the profiles and their transfer to the saw,
via a roller conveyor, is performed manually at the rear.
- Capacity: 9 removable cassettes per system
- Live load per cassette: 1.200 kg (2,640 lbs.)
- Cassette dimensions: width 6.200 mm (20' 4"), depth 800 mm (31.5"), height 500 mm (19.7").
- Carousel dimensions: height 6.600 mm (21' 8"), width 7.200 mm (23' 8"), depth 2.200 mm (7' 3").
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Vertical carousel with 3 loops
Carousel for the storage of
aluminium profiles of a manufacturer
of clean room-technology.
- Capacity: 52 carriers
- Live load per carrier: 600 kg (1,320 lbs.)
- Carrier dimensions: width 6.300 mm (20' 8"), depth 500 mm (19.7"),
height 350 mm (13.8").
- Carousel dimensions: height 7.100 mm (23' 4"), width 7.500 mm (24' 7"),
depth 6.500 mm (21' 4").
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At the same data-cable
manufacturer, the cable
reels are stored automatically
on one side, taken out (also
automatically) on the other side
and loaded onto an AGV by
means of a rocker assembly.
Capacity: 16 carriers per system with
8 cable reels each
Live load per carrier:
650 kg (1,430 lbs.)
Carrier width: 3.300 mm (10' 10")
Carousel dimensions:
height 5.900 mm (19' 4"),
width 4.200 mm (13' 9"),
depth 1.500 mm (59
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* Vertical carousel with 3 loops and loading nose :
In this system, used by a foil
producer, 100 cylinders are
stored directly and 40 cylinders
are stored on pedestals.
- Capacity: 140 cylinders
- Carousel dimensions: height 5.950 mm (19' 6"),
width 2.800 mm (9' 2"), depth 2.800 mm (9' 2").
* Vertical carousel with 2 loops :
Carousel used in the foil production of one of the
largest German automobile suppliers.
- Capacity: 50 suspended cylinders
- Live load per carrier: 800 kg (1,760 lbs.)
- Carousel dimensions: height 8.200 mm (26' 11"),
width 3.500 mm (11' 6"), depth 2.400 mm (7' 11").
* Vertical carousel with 4 loops and loading nose :
Three print cylinders are stored on each carrier.
The cylinders are loaded directly onto the press
carts via the overhead crane.
- Capacity: 62 carriers
- Live load per carrier: 1.050 kg (2,310 lbs.)
- Carrier dimensions: 8.600 mm (28' 3") wide
- Carousel dimensions: height 5.800 mm (19'),
width 9.700 mm (31' 10"), depth 6.400 mm (21').
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Typ:vertical carousel 3-loop with loading nose
Height of vertical carousel: 7100 mm
Width of vertical carousel: 7500 mm
Depth of vertical carousel: 6500 mm
Carriers: 52
Load per carrier: 600 daN
Carrier load height: 380 mm
Carrier load width: 6300 mm
Carrier load depth: 500 mm
Description: Storage in bundles of alloy bars with the operator safety of a light curtain 1500mm high.
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Typ:Vertical Carousel 2-loop with loading nose
Height of vertical carousel: 6425 mm
Width of vertical carousel: 7400 mm
Depth of vertical carousel: 0 mm
Carriers: 45
Load per carrier: 46800 daN
Carrier load height: 120 mm
Carrier load width: 6200 mm
Carrier load depth: 300 mm
Description: The free-cutting steel for the automatic lathes of a manufacturer are stored in the carriers.
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The Kardex Sentinel is based upon the proven technology of the Kardex Megamat vertical carousels and has been designed for the storage and retrieval of all types of products including tooling, industrial and commercial consumables. Wherever there is a need to have total control over the issuing of fast moving, high value and mission critical stock then the features offered by the Kardex Sentinel will come into their own.
Physical control of stock is managed by a series of closing doors across the picking face, which ensure that only the correct operator can pick the correct stock item. Full integration with inventory software further ensures that all transactions have a full audit trail identifying exactly who used what component, at what time, and against which works order number. The height of each of the door openings is fully adjustable. When exceptionally bulky goods are to be handled, up to 5 doors open simultaneously.
Full integration with stock management software ensures complete control over all stock operations. The release of the item will only take place with the accurate identification of the user. Separate closing doors reliably disable the access areas and prevent unauthorised access.
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Modular high-performance picking system
High dynamics in the most confined space
The Schäfer Carousel System (SCS) has established itself on the market as a system module for piece picking in the high-speed range and this is just one of the reasons why numerous market leaders trust this innovative system solution.
1,000 picks per hour, 50 percent more storage density, and a modular system design make the SCS an adaptable and intelligent system solution for dynamic order-picking processes with a very high performance level and maximum economic efficiency.
In combination with high-performance conveying systems and the most modern control technology, it is possible to carry out up to 1,000 storage and retrieval operations per hour.
The efficient and ergonomic implementation of the goods-to-man principle is a vital factor for high continuous throughput and non-fatiguing working.
Clear operator guidance confirms, manages, and controls each procedure hence allowing picking to be made at an error rate of virtually zero.
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Maximize your floor space by storing up. Stanley® Vidmar® Motorized Parts Carousel takes advantage of vertical space, capturing what was once wasted air and turning it into valuable storage space. Because of its one-person operation and motorized retrieval, it brings parts to the picker, thereby increasing productivity and improving worker safety.
Advantages:
One-Person Operation—One person can rotate the shelves, locate the desired inventory item, stop at the proper position, and remove the product safely and efficiently at floor level.
Increased Safety—Reduce injuries and risk by letting the machine do the lifting for you.
Space Efficient—The Motorized Parts Carousel’s small footprint maximizes floor space by fully utilizing vertical space.
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THE PART COMES TO YOU, RATHER THAN YOU CHASE THE PART. With a TITAN VERTICAL CARROUSEL, at the touch of a button (or better still, at the flash of a bar-code) the machine will move the appropriate shelf to the consulting bay and point to the appropriate bin or compartment with a light. This makes your operator more efficient (Access to parts in a matter of seconds) and makes your warehouse or stores neater and more streamlined.
SPACE IS SAVED: overhead areas not reachable unless by an impractical ladder or a cumbersome fork-lift are now put to work. Footprint per cubic meter of accessible storage is minimised. Typically 40 to 400% space is saved compared to conventional solutions.
PROTECTION & CONTROL OVER ACCESS: as self-contained system, a TITAN VERTICAL CARROUSEL allows you to lock away quickly a large quantity of parts, to restrict access to authorised persons only, and to put in an efficient fire protection system if needed. GYROCLASS can also be a critical access enabler for persons with restricted mobility.
SPECIAL APPLICATIONS: as self-contained system, it is quite possible to climate control (temperature, light, and hygrometry) a vertical carrousel.
TRACABILITY & INTEGRATION INTO LARGER MANAGEMENT SYSTEMS : TITAN VERTICAL CARROUSELs with attending software will help you get full control over parts tracking and dispensation, limit errors and disappearances, integrate data into larger ERPs or WMSs for greater efficiency and achieve reduction of costs of storage and of errors.
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This system is formed by a central aisle along which a stacker crane travels. Two racks, built at either side, are used to store boxes or trays. The picking and handling area is formed by conveyors and is positioned at one end or at the side of the racking. Here, the stacker crane deposits the load extracted from the rack. The conveyors then take the box to the operator and once the job has been completed, the box is returned to the stacker crane which then places it back in the racking. The whole system is controlled by a warehouse management programme which registers the location of all the materials in the warehouse and keeps an inventory in real time.
These warehouses can be double or single depth. Double-depth warehouses enable storage of two levels deep in each location, which is ideal for companies that seek a balance between storage capacity and rapid handling.
Within the category of automated warehouses for boxes, Mecalux has created the automated IN-A-BOX warehouse. This is a simple and standard automated storage system for boxes which includes in a single product the racking, machinery, P&D station and the warehouse management software.
Advantages:
Automation of the entry and exit operations of products
Savings in storage space.
Eliminates manual management mistakes.
Controls and updates the inventory.
Works continuously all year round.
Maximises service capacity for clients.
Rapid return on investment.
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Automatic warehouses
The automatic warehouse is one of the most efficient solutions in order to handle specific room requirements and to optimise operative flows.
Each solution must be considered in connection to the overall warehouse operativeness be it of finished products, inter-operative or linked to the production; it must also take into account the characteristics of the product to handle as well as the feeding frequency required. Each machine has specific features for a specific solution range. The type of machine to use is determined by two main characteristics: capacity and picking system. Both determine the machine speed and flexibility affecting the global system productivity. The machines selected for the material handling departments have following features:
* high movement speed and high acceleration
* movement precision
* flexibility and modularity of the system and its parts
The automatic warehouse must always be integrated with a logistic process by studying the best way to render the flows organic and to guarantee precise and quick operations.
Thanks to the experience gained by the Incas Group and its selected partners, each system is made of modular standard elements, even if the solution is always customised in order to meet your needs both in case of a revamping as well as in case of a new warehouse. The systems are in any case turnkey supplied.
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The need to maximise the surface area in warehouses has led to the development of stacker cranes, designed to work in very narrow aisles and at heights above 30 metres.
Their vertical and horizontal speed and their automated operation triple the capacity of pallet extraction and handling.
The stacker cranes are guided by a profile fitted on the racks above the crane and by a rail anchored to the floor.
The racks can be double- or single-depth. Double-depth racking enables two levels of storage depth in each storage space, thus maximising capacity.
Advantages:
Automation of products going in and coming out.
Elimination of mistakes made by manual procedures.
Control and updating of inventory management.
Management software which coordinates all the movements of the warehouse.
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AUTOMATIC WAREHOUSE FOR ML PLATE
The solution for the stocking of flat materials
Automatic warehouses for ML Plate, with a single or double tower, are the ideal system for the vertical stocking of sheets of any materials, panels and flat materials in general.
ML warehouses are a practical and economic solution, widely used either for the production or the trade of plates. They are often installed next to a machine that works the plate: laser cutting, oxygen lance cutting, shears, benders and so on.
BIMAG warehouses can be customised to meet any specific need, for the stocking and handling of your flat materials. You can run the warehouse by means of our specific software, even from many host positions on the network: loading/downloading, running of stocks and inventory are accessible in real time.
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Order picking systems based on the goods-to-operator principle are increasingly integrated into logistic concepts.
The most common system is automated bin storage (BITO type AKL) with individual positions for bins or for trays which are either loaded with several bins or equipped with dividers.
BITO is one of the few single-source suppliers on the market to provide shelving and racking complete with the matching bins or trays.
Advantages of the system
extremely short access times
optimum utilisation of the available warehouse height with highbay racking constructions
modern warehouse management systems guarantee a very good availability of all product lines and ensure permanent stock control
automated servicing allows to handle heavy weight unit loads
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The modular design of the new Flexible Pallet Automation is practical, yet easy to customize. In-line pallet buffer racks can be one, two or three levels high, expand to the left or right, and have pallets on one or both sides of the rail. Different pallet sizes are even allowed.
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MULTIPLO is a new concept in vertical design storage systems. The use of small-sized boxes means it is possible to handle one article code at a time. The MULTIPLO structure consists of two parallel rows of boxes separated by a high speed, central retrieval rack feeder that offers a high number of operations per time unit, and the numerous access bays allows several users to use the storage facility simultaneously. The machine is managed by a complete and simple to use management software that offers considerable flexibility in the retrieval processes and the possibility of interfacing with the company network. MULTIPLO is the innovative vertical storage system that is perfect for fast picking.
Advantages
Maximum exploitation of vertical space
Modularity that is tri dimensional and for the number of bays
Single/multiple bays, and on different levels
High handling speeds
Standard and removable loading unit
Protection against dust and unauthorised entry
Operating SW connectable to company IT system
Simplicity of use with touch screen displays for each bay
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CUBE is an automatic distribution machine to store materials of small and average dimension. Minimum noise, reduced power consumption and modern design make its application good in point of sale and in warehouses servicing the public. It can be more than 42 ft long and can store 6458sq.ft. of material covering a surface of just 613 sq.ft. It can work by single pick bays, by superimposed bays, positioned on the machine front or back side. It is provided with a local console allowing the optimization of the picking activities and a visual display of the diagnostic system information. The interface with the company host is made easy. It's a perfect solution to automate the picking and restocking phases in shops, laboratories, and in all environments where the ceiling height available is limited.
CUBE M125
It differs by the loading capacity of the trays in order to satisfy different needs. The external sizes of the modules do not change L 115”x H 110”. The load/unloading bay is internal and offers the possibility to configure the position of the picking bays opposite or one over the other. The performance of the machine are: vertical speed 19”/sec – horizontal speed 19”/sec- nr. of handling operations (120 trays/3 modules) 120/h max.
CUBE XR250
It is different in dimension of trays, for a superior load of charge, 275 and 550 lbs to guarantee an high stocking volume. The modules external dimensions are:L 139”x W 108”xH 106”. The picking/deposit bay is internal and offers the possibility to configure the picking bays in an opposite or superimposed position. The machine performance are the following: Vertical speed 19”/sec. Horizontal speed: 19” /sec.with an access time <1m.
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Typ:EUROMAT
Height of vertical carousel: 6430 mm
Width of vertical carousel: 3500 mm
Depth of vertical carousel: 1500 mm
Carriers: 24
Load per carrier: 0 daN
Carrier load height: 410 mm
Carrier load width: 2850 mm
Carrier load depth: 510 mm
Description: In these four carousels small parts are stored in bins/totes. The control system uses a PC.
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As a top company in your industry, you need an Automated Storage and Retrieval System (AS/RS) that helps you reduce inventory, shipping and labor costs. You require a supplier who will truly partner with you and develop a warehousing solution just for you.
Automated Storage & Retrieval Systems (AS/RS) increase warehousing efficiency by:
Minimizing your building footprint - up to 40% vs. conventional warehouses - construction cost savings plus a "Go Green with our Flexible High Density" warehouse design with less environmental impact
Maximizing available storage space in existing structures
Reducing your labor & product damage costs
Reducing your energy costs -- up to 30% in cooler environments
Increasing your accuracy & customer service
Westfalia's AS/RS are better by design, due to our patented Satellite® technology, triple supported load structures and more
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The COMMISSIONER is an automatic storage and retrieval system with a lifting beam design that offers both optimal volume utilization and maximum performance. It can be used at building heights of up to 12 meters (39.4 ft) in combination with different load handling devices for double-deep storage.
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A large range of accessories, constantly updated, completes the series of Modula products and allows the final user to maximize the potential of the installation.
Machine performance is maximized by the quality standard and optional functions and features. All machine functions are very user friendly and efficient with very high quality components, creating maximum efficiency. The connection to an ELECTRONIC COUNTING SCALE makes it is possible to quickly pick and count certain quantities of hardware or other small parts. The LED INDICATOR Pick to Light Bar identifies exactly and immediately each specific picking or storing compartment; PARTITIONS/DIVIDERS and ADDITIONAL EXTENSIONS allow the user to create individual adjustable compartments within each tray for maximum flexibility.
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This system is mainly comprised of Stacker Crane, Rack, and Conveyor. It features automatic entry/exit system, efficient usage of storage space and easy maintenance, and ultimately enables companies to improve productivity through WMS and corporate ERP.
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With our broad range of storage products you can optimise throughput and improve the accuracy of your deliveries. Our VARIOSTORE™ miniloads automatically store and retrieve totes, trays or cartons. They can be used for a wide range of applications. Our VARIOSTORE™ HDS is ideal for situations where a large number of SKUs need to be accessed frequently. It can achieve up to 1,000 tote movements per hour.
Depending on your specific situation, throughput can be improved substantially by applying multiple lifts or shuttles. Storage capacity can be increased significantly by applying double deep storage.
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