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Horizontal Carousels are a system of horizontally rotating shelves that move at your command, delivering items to you and increasing order picking throughput significantly over traditional methods.
Increases productivity up to 600%
- Reduces cubic storage space up to 40-60%
- Shelves travel up to 90 feet per minute
- 600, 1000, 1500 and 2500 pound capacity
- 6-12 foot heights available
- Pick-Light module support
- FastPic4 Compatible
- Available on GSA Contract
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Typ:Vertical Carousel
Height of vertical carousel: 5700 mm
Width of vertical carousel: 7200 mm
Depth of vertical carousel: 1500 mm
Carriers: 16
Load per carrier: 16000 daN
Carrier load height: 300 mm
Carrier load width: 6150 mm
Carrier load depth: 400 mm
Description: No description is available at this time |
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At Europe's largest producer of windows, several systems have been
installed directly at the saws. The profiles are stored in removable
cassettes, which are loaded completely into the carousel with a
sideloader. The removal of the profiles and their transfer to the saw,
via a roller conveyor, is performed manually at the rear.
- Capacity: 9 removable cassettes per system
- Live load per cassette: 1.200 kg (2,640 lbs.)
- Cassette dimensions: width 6.200 mm (20' 4"), depth 800 mm (31.5"), height 500 mm (19.7").
- Carousel dimensions: height 6.600 mm (21' 8"), width 7.200 mm (23' 8"), depth 2.200 mm (7' 3"). |
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Vertical carousel with 3 loops
Carousel for the storage of
aluminium profiles of a manufacturer
of clean room-technology.
- Capacity: 52 carriers
- Live load per carrier: 600 kg (1,320 lbs.)
- Carrier dimensions: width 6.300 mm (20' 8"), depth 500 mm (19.7"),
height 350 mm (13.8").
- Carousel dimensions: height 7.100 mm (23' 4"), width 7.500 mm (24' 7"),
depth 6.500 mm (21' 4"). |
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At the same data-cable
manufacturer, the cable
reels are stored automatically
on one side, taken out (also
automatically) on the other side
and loaded onto an AGV by
means of a rocker assembly.
Capacity: 16 carriers per system with
8 cable reels each
Live load per carrier:
650 kg (1,430 lbs.)
Carrier width: 3.300 mm (10' 10")
Carousel dimensions:
height 5.900 mm (19' 4"),
width 4.200 mm (13' 9"),
depth 1.500 mm (59 |
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* Vertical carousel with 3 loops and loading nose :
In this system, used by a foil
producer, 100 cylinders are
stored directly and 40 cylinders
are stored on pedestals.
- Capacity: 140 cylinders
- Carousel dimensions: height 5.950 mm (19' 6"),
width 2.800 mm (9' 2"), depth 2.800 mm (9' 2").
* Vertical carousel with 2 loops :
Carousel used in the foil production of one of the
largest German automobile suppliers.
- Capacity: 50 suspended cylinders
- Live load per carrier: 800 kg (1,760 lbs.)
- Carousel dimensions: height 8.200 mm (26' 11"),
width 3.500 mm (11' 6"), depth 2.400 mm (7' 11").
* Vertical carousel with 4 loops and loading nose :
Three print cylinders are stored on each carrier.
The cylinders are loaded directly onto the press
carts via the overhead crane.
- Capacity: 62 carriers
- Live load per carrier: 1.050 kg (2,310 lbs.)
- Carrier dimensions: 8.600 mm (28' 3") wide
- Carousel dimensions: height 5.800 mm (19'),
width 9.700 mm (31' 10"), depth 6.400 mm (21'). |
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Typ:vertical carousel 3-loop with loading nose
Height of vertical carousel: 7100 mm
Width of vertical carousel: 7500 mm
Depth of vertical carousel: 6500 mm
Carriers: 52
Load per carrier: 600 daN
Carrier load height: 380 mm
Carrier load width: 6300 mm
Carrier load depth: 500 mm
Description: Storage in bundles of alloy bars with the operator safety of a light curtain 1500mm high. |
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Typ:Vertical Carousel 2-loop with loading nose
Height of vertical carousel: 6425 mm
Width of vertical carousel: 7400 mm
Depth of vertical carousel: 0 mm
Carriers: 45
Load per carrier: 46800 daN
Carrier load height: 120 mm
Carrier load width: 6200 mm
Carrier load depth: 300 mm
Description: The free-cutting steel for the automatic lathes of a manufacturer are stored in the carriers. |
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Vertical Carousels consist of rotating shelves that move up or down on response to your commands, delivering items to you at an ergonomically safe and convenient access window.
- Recover up to 75% of floor space
- Over 3800 standard configurations
- Available in a variety of heights, depths and widths
- Available on GSA contract
- FastPic4 Compatible
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The Kardex Horizontal is an automated computer controlled horizontal carousel based on the "Goods to the Man" principle. The Kardex Horizontal has been successfully installed in a wide range of applications up to a height of 4.1m and a payload of 60 tons.
The speed of pick, accuracy of pick is essential and operators are guided by pick to light systems which ensure almost 100% accuracy.
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Our horizontal carousels are ideal for your high speed order picking, parts delivery and sortation applications. These automated storage and retrieval systems are designed and constructed for the utmost in reliable performance and flexible configuration, all backed by the strongest warranty in the industry.
At the heart of our system, our all-steel horizontal carousels position heavy duty bins to an operator automatically...saving space, reducing labor cost, speeding throughput, and improving order accuracy and inventory control using integrated DiamondWare™ software.
- Single frame size allowing multiple bin sizes and faster deliveries
- "Uniframe" carousels can be double tiered with no additional modification or cost.
- Commercially available AC controllers that are highly reliable and full featured.
- Highly efficient direct drives that provide the fastest retrieval speeds in the industry
- State-of-the-art bin design - heavy guage safety loops at bin front, efficient "fold out" installation
- The highest capacity standard shelves in the industry; 150# standard, with optional capacities available |
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THE PART COMES TO YOU, RATHER THAN YOU CHASE THE PART. With a TITAN VERTICAL CARROUSEL, at the touch of a button (or better still, at the flash of a bar-code) the machine will move the appropriate shelf to the consulting bay and point to the appropriate bin or compartment with a light. This makes your operator more efficient (Access to parts in a matter of seconds) and makes your warehouse or stores neater and more streamlined.
SPACE IS SAVED: overhead areas not reachable unless by an impractical ladder or a cumbersome fork-lift are now put to work. Footprint per cubic meter of accessible storage is minimised. Typically 40 to 400% space is saved compared to conventional solutions.
PROTECTION & CONTROL OVER ACCESS: as self-contained system, a TITAN VERTICAL CARROUSEL allows you to lock away quickly a large quantity of parts, to restrict access to authorised persons only, and to put in an efficient fire protection system if needed. GYROCLASS can also be a critical access enabler for persons with restricted mobility.
SPECIAL APPLICATIONS: as self-contained system, it is quite possible to climate control (temperature, light, and hygrometry) a vertical carrousel.
TRACABILITY & INTEGRATION INTO LARGER MANAGEMENT SYSTEMS : TITAN VERTICAL CARROUSELs with attending software will help you get full control over parts tracking and dispensation, limit errors and disappearances, integrate data into larger ERPs or WMSs for greater efficiency and achieve reduction of costs of storage and of errors. |
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Kardex Vertical Carousels consist of a series of shelves that rotate on your command delivering selected items to you at an ergonomically safe and convenient access point.
The Vertical Carousel "goods to man" principle has proven itself to be an effective automated order picking technique which has saved 1000s of man hours for our clients. Kardex Vertical Carousels offer solutions for tooling, stationery, industrial and commercial hardware and consumables.
The Kardex Industriever is an automated computer controlled vertical carousel which can operate both as a central inventory store or as an online materials handling solution.
The Kardex Sentinel system uses the proven technology of the established vertical carousel range "Industriever", and is designed for the storage and retrieval of all types of products. |
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The Diamond POWERdepot™ Vertical Carousel is our leading edge vertical storage system that delivers maximized space utilization, efficiency and productivity in all types of applications, including small parts and tool storage. We've taken all of the benefits of vertical carousel technology and powered them up to the next level!
- Because walking and searching times are significantly reduced, your picking productivity can be increased up to 2.5 times.
- Our industry exclusive dual-chain guidance system provides for maximum cube utilization, multiple carrier depths, multiple carrier clear heights and widths, all in combination with a maximum carrier capacity of up to 2,200 lbs.
- 100% out-of-balance capabilities allow carrier profiling to be dictated by the user and not the restrictions of the carousel capacity.
- Vertical carousels provide significant space savings over traditional static storage solutions - the increase in storage density can result in floor space recovery of more than 75%!
- The POWERdepot has the largest shelf capacity in the industry - carrier widths of up to 19' increase your productivity and product accessibility by taking what would normally require two units and placing it into one larger unit.
- Dual-motor drive enables greater width capabilities and provides redundancy for continuous up-time
- Our automated storage and retrieval systems are easily interfaced with many warehouse management systems or other host architectures, including the DiamondWare™ suite of software. |
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Order picking systems based on the goods-to-operator principle are increasingly integrated into logistic concepts.
The most common system is automated bin storage (BITO type AKL) with individual positions for bins or for trays which are either loaded with several bins or equipped with dividers.
BITO is one of the few single-source suppliers on the market to provide shelving and racking complete with the matching bins or trays.
Advantages of the system
extremely short access times
optimum utilisation of the available warehouse height with highbay racking constructions
modern warehouse management systems guarantee a very good availability of all product lines and ensure permanent stock control
automated servicing allows to handle heavy weight unit loads |
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The modular design of the new Flexible Pallet Automation is practical, yet easy to customize. In-line pallet buffer racks can be one, two or three levels high, expand to the left or right, and have pallets on one or both sides of the rail. Different pallet sizes are even allowed.
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With our broad range of storage products you can optimise throughput and improve the accuracy of your deliveries. Our VARIOSTORE™ miniloads automatically store and retrieve totes, trays or cartons. They can be used for a wide range of applications. Our VARIOSTORE™ HDS is ideal for situations where a large number of SKUs need to be accessed frequently. It can achieve up to 1,000 tote movements per hour.
Depending on your specific situation, throughput can be improved substantially by applying multiple lifts or shuttles. Storage capacity can be increased significantly by applying double deep storage.
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-Quick access to bar stock, pallets, cassettes
-Crane operating elements guarantee easy and safe operation
-Different shelf dividers ensure flexibility
-Optional individual bar removal and supply to a saw roller conveyor possible
-Usable load up to 3 tons
-No „overhead handling"
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This system is formed by a central aisle along which a stacker crane travels. Two racks, built at either side, are used to store boxes or trays. The picking and handling area is formed by conveyors and is positioned at one end or at the side of the racking. Here, the stacker crane deposits the load extracted from the rack. The conveyors then take the box to the operator and once the job has been completed, the box is returned to the stacker crane which then places it back in the racking. The whole system is controlled by a warehouse management programme which registers the location of all the materials in the warehouse and keeps an inventory in real time.
These warehouses can be double or single depth. Double-depth warehouses enable storage of two levels deep in each location, which is ideal for companies that seek a balance between storage capacity and rapid handling.
Within the category of automated warehouses for boxes, Mecalux has created the automated IN-A-BOX warehouse. This is a simple and standard automated storage system for boxes which includes in a single product the racking, machinery, P&D station and the warehouse management software.
Advantages:
Automation of the entry and exit operations of products
Savings in storage space.
Eliminates manual management mistakes.
Controls and updates the inventory.
Works continuously all year round.
Maximises service capacity for clients.
Rapid return on investment. |
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The need to maximise the surface area in warehouses has led to the development of stacker cranes, designed to work in very narrow aisles and at heights above 30 metres.
Their vertical and horizontal speed and their automated operation triple the capacity of pallet extraction and handling.
The stacker cranes are guided by a profile fitted on the racks above the crane and by a rail anchored to the floor.
The racks can be double- or single-depth. Double-depth racking enables two levels of storage depth in each storage space, thus maximising capacity.
Advantages:
Automation of products going in and coming out.
Elimination of mistakes made by manual procedures.
Control and updating of inventory management.
Management software which coordinates all the movements of the warehouse. |
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Shuttle running on rails to convey and handle loaded pallets.
The unit may be customised in accordance with the specific features of the items to handle. |
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·Ideal space utilization with operating gantry crane traveling on top of superstructure
·Heights from 4 to 20 m
·Storage volume up to 8,000 tons
·Loads up to 5 tons/cassette
·Up to 32 picks/hour
·Cassette lengths from 3 to 12 m
·„Rack supporting building„ design available
·Integrated scales (optional)
·Integration with KASTO CNC-saws (optional)
·With undercarriage: Fast commissioning system
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| Automatic machines with vertical development for the transport of pallets, containers, totes or other types of loading units. |
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Ideal for small to medium size applications due to a variety of station designs; material delivery to automatic saw(s)
-Heights from 3 to 8 m
-Up to 24 picks/hour
-Loads up to 1,2 tons/cassette
-Utilization of customer’s own cassettes (option)
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-Semi-automatic "Operator-to-Material" design, ideal for commissioning jobs with small to medium storage quantities and with smaller to medium cycle time requirements
-Fully automatic design UNIGRIP A brings „Material-to-Operator"
-Loading traverse with (1) one or (2) two cassette storage locations with KASTO-random access principle for high output capacities when storing and removing as well as commissioning
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The Vectura Automated Storage and Retrieval System, offered in partnership with Accalon of Sweden, is a state-of-the-art material handling crane designed to carry everything from pallets and containers to cylinders, reels and multiple tote bins.
This modular system is flexible and easily configured for almost any distribution, warehousing or manufacturing application:
- From the floor up to 130 feet
- Single, double, triple, or multi-deep storage
- One load or multiple loads at a time
- One crane per aisle, multiple cranes per aisle, or aisle transfer
- Input/output options
- Cold storage capabilities
The key to the Vectura’s flexibility is the auxiliary mast, which transforms the crane to a long and flexible load-carrying platform. Our modular design allows us to provide you with a standard product that is configured appropriately for your specific application. |
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The AUTOMATIC warehouses of Bonfanti permits to stock heavy and/or big materials as Coils, bars, profiles, tubes, pipes, sets, pallets, etc.
They consist by the combination of manipulators, rigid systems to move and hoist, interchange shuttles and bays fully of our design.
Bonfanti works in partnership with the main stocking equipments (cantilever, etc) builder.
Main features:
- Maximum weight of the handled materials: up to 60 metric ton
- Maximum dimensions of the handled materials: Without real limits
- Short response times
- High operative performances (variables in function of the handled material)
- Use of automation components of only market leader companies
- Warehouse control and monitoring system verticalized for process typology.
- Management of the missions and of the execution priorities
- The control system is modular and fully configurable
- Statistic and Historical reports
- Predisposition to bi-directional links with production systems (bus, network, hw signals).
- Predisposition to bi-directional links with company information systems (ERP, MES, MRP)
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