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Joen Lih Hi-Precision CNC profile grinders are designed to meet current and future grinding requirements.
The machines are engineered and manufactured to the highest industry standards starting from the raw castings right up through quality testing.
This ensures optimal surface grinding accuracy and finish.
Our goal is to exceed customer expectations for quality and investment.
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Creep-Feed-, Profile- and HEDG-grinding with the MICRON machine range
The MICRON – machine tools are consequently designed for creep-feed-, profile- and high efficiency deep grinding. Dis-advantageous details, usual with other profile-grinding machines, were eliminated. They are space-saving, compact designed and combining rigidity and dynamic with high-precision accuracy. The machine type “Macro-S”, for example, has a width of only 1500mm but all the properties to perform efficient profile-grinding operations.
MICRON – machines are fitted with high-precision linear guides, ball screws and digital servo-drives on all axes. The modern Siemens 840D CNC machine control system allows free contour formation during grinding and dressing and can interpolate up to five axes simultaneously. The MICRON machine-range is used in almost all sectors of industry for producing components. In the aerospace industry and energy production the machines are used, for instance, to precisely and economically grind blades for turbines, vanes and compressor parts. Profile- and Creep-feed-grinding is also an economical alternative to milling and is used industrial wide where profiles with high accuracy and surface quality have to be manufactured from the solid work piece.
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POWERLINE
with Siemens 840D control
This powerful, sturdy, heavy-duty grinder offers utmost flexibility. Distinguished by its ultra-small footprint, the POWERLINE is a full-fledged creepfeed grinding machine for a wide range of applications.
Grinding area 1000 x 700 to 7000 x 900 mm
Spindle drive 18 kW to 105 kW
Distance table to spindle centerline 700/900/1100 mm
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Peter Wolters is the leading manufacturer of high precision machine tools and systems for Fine Grinding, lapping, honing and polishing applications for flat workpieces. Since 50 years our mission is to supply the market with highest quality products, prime service and production solutions. The product range is completed by combined grinding and brush deburring systems which have been developed for the final surface optimisation of fine ground and stamped workpieces. Decades of experience enable us to supply you with tailor-made setups for high productivity precision systems.
Peter Wolters fulfils your requirement of workpiece processing in respect of surface quality, parallelism, flatness and thickness variation. We offer solutions that will give you competitive advantages in your markets.
The philosophy of Peter Wolters as innovation leader is to break through process limits, working together with our customers on a regular basis. Therefore, Peter Wolters is equipped with process laboratories including specific engineering and equipment resources and state-of-the-art measurement technology. Today’s innovations are tomorrow’s progress.
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Based on the proven design principles of the STARLINE series A this machine offers a large variety of functions due to the NC-Superplus-D control and covers many more applications.
Grinding area 500 x 250 mm or 800 x 400 mm
Spindle drive 7.5/11/13/22 kW
Distance table to spindle centerline:
600 bmm to 700 mm
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BLOHM’s production grinding machine line PROFIMAT is designed for medium to large batch sizes and for use in multi-shift operation. Its sheer robustness, reliability with highest availability and precision are decisive characteristics for profitable production in the automotive and sub-supplier industry, the hydraulic industry as well as the turbine industry.
The PROFIMAT MT is a flexible, high performance profile grinding machine with moving machine table
The PROFIMAT MC is a very compact and high heavy duty production machine in traveling column design.
The PROFIMAT RT allows%
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Features
Spindle
- The spindle is supported by 4 class P4 super precision angular contact ball bearings that are permanently lubricated. The new spindle design includes circulation grooves on spindle with options for air and oil cooling.
Table Guideway system
-Hardened and ground table guideway system with precision needle Roller bearings provide precise linear movement during rapid traverse.
Counterbalance system
- A counterbalance in the spindle vertical drive prolongs ballscrew life and enhances downfeed accuracy.
Base and saddle guideway system
- The base and saddle guideway systems use needle roller bearings running on heavy duty slide rails. The one-piece base casting has been stress relieved and finite element analyzed
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Every ShaftGrind L installed, is the concrete transformation of the requirements specific to the work piece into an optimally designed production concept. It doesn't matter whether you work with one component over several years or if the spectrum of application varies or expands ShaftGrind system with its modular design offers you diversified solutions.
ShaftGrind L can be obtained as a single- or double-slide machine, with a grinding length of 650 mm or up to 1.100mm or as ShaftGrind L synchro. Each slide is equipped with a slewable spindle. Needless to say, the B-axis is available for both sildes. Thus, the ShaftGrind L can be configured completely with one to six spindles that are independent of each other or used simultaneously.
Patented slewable spindle with high speed balancing system ranging from 70 up to 370mm
The second grinding spindle which swivels around the first spindle, offers the unique facility of grinding the concave cam contour with the highest possible precision. The external diameter of the first spindle thereby forms the bearing for the swivelling spindle. This patent, by the application of a general swivelling point, provides the highest precision in the shortest
inervention times possible. The large grinding wheel fixed on the slewable spindle with a diameter ranging from 70 to 370 mm, guarantees a long tool life. When changing the grinding wheel - (depending on the grinding spindle installed) - the balancing system restores the operability in less than two seconds. That is High-speed.
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A clear - cut operator - friendly concept was a precondition in the design of the PRECIMAT and PLANOMAT lines. Easy accessibility to the working area was as equally important as the compact design and the simple installation. All machine axes utilize precision ball screws and A.C. servo-motors.
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Features:
Three axes automatic grinder with small footprint.
Double V guide-ways are laminated with Turcite-B hand scraped to obtain smooth stick-slip free movements.
The traverse is guided by roller linear guides, with high precision ball-screws and driven by servo motor.
The Y-axis is also guided by roller linear guides, with high precision ball-screws and driven by servo motor.
The flanged cartridge type spindle is supported by 3 pairs of class 7 super precision angular contact ball bearings, preloaded and select-fitted into spindle cartridge.
The automatic re-circulating lubrication system supplies lubricant to all of the guide ways and lead screws as the machine operates.
The external independent hydraulic tank is located outside the machine to be easily accessible for maintenance. Driven by the proportional valve hydraulic system for easy speed adjustment in a range of 2~30meter/min for most surface grinding applications.
Standard oil cooler unit for hydraulic system. Prevents temperature rises and thermal deformation is reduced to a minimum.
An independent control box with an ergonomically designed panel offers a comfortable and convenient operation environment.
Control available in Fanuc, Siemens, Mitsubishi and Heidenhain.
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"Teach-in" external/internal grinding machine suitable for machining pieces of large dimensions.
It is complete with 2 electronic hand-wheels which can move the axes in manual cycle simultaneously and at different speeds and it is provided with two-axes digital numerical control.
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The highly advanced ADII series of automatic precision surface grinding machines are a result of the ongoing and extensive research and development program at CHEVALIER In addition to improved accuracies, quality, and machine life, the overall design of the machine incorporates ergonomics; all operating handwheels,levers,stroke setting devices, and the pendant control panel are arranged to allow ease of operation, therefore, working effi ciency is increased.
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The more powerful PLANOMAT offers working areas of 400 x 800 mm (15,7 x 31,5”) up to 600 x 2000 mm (23,6 x 78,4”) and grinding spindle drives with 15 kW up to 24,5 kW.
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Rotor grinding machine RNS
Application Range
Form grinding of profile shapes such as screw type compressor rotors, rotary pistons, screw pump spindles and the like.
Working Range
max. Rotor outside diameter approx. 320 mm 12.6"
max. Rotor length approx. 800 mm 31.5"
max. Profile width approx. 160 mm 6.3"
max. Profile height approx. 70 mm 2.75"
max. Over-all workpiece length 1650 mm 65.0"
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Profile or contour grinding is known worldwide to be the special forte of SCHNEEBERGER grinding machines. The latest generation of CNC machines bears witness to many years’ experience in this demanding discipline. Mechanical universality and precision are the hallmarks of the SIRIUS series. Through simple programming even the smallest batches can be produced profitably.
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M: Micrometric Feed
SA:SA series are longitudinal by Hydraulic, and cross feed & vertical axes are manual
2A:2A series are Auto cross feed & Hydraulic longitudinal, and vertical axis is manual
3A/AH:3A/AH series are Auto cross feed & Hydraulic longitudinal, and Powered rapid vertical feed
ATD:ATD series are Auto cross feed & Hydraulic longitudinal, and computerized Auto down feed
NOTE: The contents of this brochure are for reference only and the manufacturer reserves the right to modify the design specifications, mechanisms...etc. without notice.
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The ergonomic concept with travelling column grinding head enables the operator to quickly and flexibly set up the machine for the most varied assignments. Whether loaded manually or with a loading robot, a CORVUS is optimally adaptable to the manufacturers’ needs or also for the regrinding of complex tools. The large T-slot table provides space and access for options such as steady rest, tailstock and grinding wheel dressing unit – individually or combined.
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High Speed Cutting and Jig Grinding with very high precision in one machine
Simple programming of the machining cycles for jig grinding
Grinding technology fully integrated (contact measurement of the abrasive pin, dressing spindle, grinding oil, CO2 extinguishing system etc.)
High precision of machine due to combined use of linear motors and absolutely friction-free hydrostatic guides in all axes
Maximum feed rate and acceleration limited to achieve highest possible precision
Outstanding damping characteristics due to hydrostatic system oil film in all axes
Friction-free counterbalance in the Z-axis
Extremely rigid machine construction, 11 t weight
Three-point support, damping machine feet
Precise control of all temperatures in the machine, including the cooling water, the oil for the hydrostatics and the oil for the machining, cooling of motors and secondary magnetic elements, extra cooling housing for spindle
Cabin completely closed, includes noise reduction and large windows with security glass, loading with crane possible
Infrared touch probe for work piece set up and 3D measurement of the contour
Chip disposal via 2 spiral conveyors into chip box behind the machine
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High Speed Cutting and Jig Grinding with very high precision in one machine
Simple programming of the machining cycles for jig grinding
Grinding technology fully integrated (contact measurement of the abrasive pin, dressing spindle, grinding oil, CO2 extinguishing system etc.)
High precision of machine due to combined use of linear motors and absolutely friction-free hydrostatic guides in all axes
Maximum feed rate and acceleration limited to achieve highest possible precision
Outstanding damping characteristics due to hydrostatic system oil film in all axes
Friction-free counterbalance in the Z-axis
Extremely rigid machine construction, 11 t weight
Three-point support, damping machine feet
Precise control of all temperatures in the machine, including the cooling water, the oil for the hydrostatics and the oil for the machining, cooling of motors and secondary magnetic elements, extra cooling housing for spindle
Cabin completely closed, includes noise reduction and large windows with security glass, loading with crane possible
Infrared touch probe for work piece set up and 3D measurement of the contour
Chip disposal via 2 spiral conveyors into chip box behind the machine
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