|
|
Outstanding process power and throughput has reached a new dimension with the AC 700 HT Fine Grinding System – accompanied by numerous ready-to-go processes and economical automation solutions your cost per workpieces can now reach their all time low but keep the precision you already appreciate from our other Fine Grinding Systems of the microLine® range.
PETER WOLTERS research team has found the optimal power solution for your grinding challenge by optimizing the interaction of software, coolant supply temperature management, pressures and power of the drives. The result is extremely high cut rates that make you forget about any pre-grinding you had to do in addition in the past. Just combine stock removal and finishing into one, economical system.
|
|
The Lapmaster line of dual side planetary fine grinding machines are specially designed and built to withstand extreme conditions within a production environment while requiring minimal maintenance. These units are available with fine grinding platens from 20" up to 55" in diameter, and are specially configured for each application. Depending upon the application, these machines utilize fixed abrasive diamond or CBN suspended in resin, metal, and vitrified bonds to grind a wide range of materials to very tight specifications.
The Lapmaster DSG series of twin wheel grinding machines are driven by three, variable speed motors for maximum process control flexibility. All three rotating machine components, the sun gear, top plate, and bottom plate, are independently controlled. Process down pressure requirements are pneumatically regulated and continuously monitored by a load cell.
|
|
With SATURN double-disc surface grinding, two vertical grinding wheels simultaneously grind the workpiece on its parallel outer surfaces. The grinding wheels are set against each other at a slightly conical angle, so that as it passes from top to bottom, the workpiece retains its final dimension only in the bottom section of the grinding path. Because the workpieces are fed vertically between the grinding wheels, the bearing weight of the workpiece does not affect the grinding result. What’s more, the
coolant can simply drain downwards together with the removed material. The SATURN range comprises three
different machining processes:
- Rotation process
- Parallel grinding with linear through-feed
- Pendulum grinding
|
|
|
|
|
|
Cinetic Giustina double disc grinders are field proven because they are backed by more than 150 years of engineering experience in designing and manufacturing production grinders and special grinding machines for a multitude of industries worldwide.
This series of double disc grinders are high production and an efficient solution for processing flat and parallel surfaces at the lowest per piece cost. Various working modes include rotary, through-feed, reciprocating, continuous and plunge grinding mode which are selected according to process requirements. Available in vertical or horizontal axis type.
Horizontal axis machines are ideal for grinding gearbox faces, connecting rod faces and plunge grinding for piston rings. Available in grinding wheel diameters from 450 to 1050 mm and with wheel spindle power up to 100 kW.
Vertical axis machines are ideal for plunge grinding of gear faces, bearing race faces and small disc brake rotors. Available in grinding wheel diameters from 450 to 660 mm with wheel spindle power up to 50 kW.
|
|
|
|
|
|
Cinetic Giustina double disc grinders are field proven because they are backed by more than 150 years of engineering experience in designing and manufacturing production grinders and special grinding machines for a multitude of industries worldwide.
This series of double disc grinders are high production and an efficient solution for processing flat and parallel surfaces at the lowest per piece cost. Various working modes include rotary, through-feed, reciprocating, continuous and plunge grinding mode which are selected according to process requirements. Available in vertical or horizontal axis type.
Horizontal axis machines are ideal for grinding gearbox faces, connecting rod faces and plunge grinding for piston rings. Available in grinding wheel diameters from 450 to 1050 mm and with wheel spindle power up to 100 kW.
Vertical axis machines are ideal for plunge grinding of gear faces, bearing race faces and small disc brake rotors. Available in grinding wheel diameters from 450 to 660 mm with wheel spindle power up to 50 kW.
|
|
The VERTICAL AXIS version is particularly suited for grinding thin parts and, the version with interpolated feed system, for grinding critical materials such as tungsten carbide or ceramic using diamond grinding wheels.
INTERPOLATED FEED:
It is the latest and most exclusive system, designed by VIOTTO for grinding parts in tungsten carbide, cermet and ceramic, even of large size.
This is obtained by the interpolation of 3 axes, controlled by the CNC, which perform the following movements:
rotation of the workpiece to carry it between the wheels (AXIS 1)
oscillaton of the workpiece between the wheels (AXIS 2)
plunge cycle of the top wheel on the workpiece (AXIS 3)
In this feed system the grinding wheels are set perfectly parallel to obtain still closer tolerances for flatness and parallelism.
|
|
| ... products without technical information |
| |
SYNCHRO 4000
- Grinding of centrical workpieces in one clamping
- Workpiece supported between centers
- Any number of grinding wheels, limited only by the grinding length
- Plunge-cut grinding with CBN or corundum
- Grinding wheel package changed by a hydraulically-based clamping system
|
|
|
|
|
|
Twiflex VMS-DP Mill Brake Stand. One of four units supplied to Metso Minerals for use at the Telfer Mine, Australia. The two units combined produce 16Million NM of brake torque!
The VMS-DP Mill Brake brakes will be installed on SAG (semi-autogenous grinding) Mills used for the extraction of copper and gold from virgin rock. Fresh ore is continually conveyed into the mills that are pre-charged with various sizes of steel balls, crushing the rock when the mill rotates. The ore is crushed until small enough to pass through the openings in the discharge grates. The material is then conveyed to a secondary Ball Mill for fine grinding.
The brakes which are used for emer-gency stopping and holding have been designed specifically for this application and will be the largest that Twiflex has ever manufactured. The VMS-DP caliper is approximately the size of an office desk and weighs approximately 2 metric tonnes. Each brake produces 768kN of braking force, 4-6 calipers provide braking to each mill flange.
|
|
| ... products without technical information |
| |
Resin fiber discs
Long life, high stock removal for use on metals and welds.
Description and Application :
-A premium quality grain designed for long life, high stock removal and cool cutting action.
T-he sharp, heat-treated grain electrostatically coated to a heavy duty vulcanized fibre backing with heat resistant phenolic resins. Fast, cool cutting performance.
-Applications include weld grinding, blending, finishing, deburring and high production work. Also for automotive industry, plastics, ferrous metals, paint, body fillers and fiberglass.
Resin Fiber discs are available in various grains:
A/O - for cutting, debburing and finishing on metals, welds and car body repair. grits: 16-120
Z/A - for high speed steel, stainless steel and hard steel. Rough grinding to finishing. grits: 16-120.
S/C - for non-ferrous materials, fiberglass, stone and masonry. grits: 16-400.
|
|
|
|
|
|
Flap discs
Flap Discs are used for:
Intermediate and finishing of welds.
Deburring, rust removal and snagging.
Suitable for almost all ferrous & non-ferrous materials
Excellent for surface finishing
Flap Disc specifications:
A/O Flap Discs - Coated with Aluminium Oxide.
Z/A Flap Discs - Coated with Zirconia Alumina.
S/C Flap Discs - Coated with Silicon Carbide.
CGW Flap discs specification and uses:
A/O - Alloy steel and low-alloy steel
Z/A - High-alloy, stainless and heat treated steel. High tensile non ferrous metals
S/C - Marble, Stone, Glass & non Ferrous metals
CGW Flap Discs sizes:
100mm X 16mm (4" x 5/8")
115mm X 22mm (4-1/2" x 7/8")
125mm X 22mm (5" x 7/8")
150mm X 22mm (6" x 7/8")
180mm X 22mm (7" x 7/8")
CGW Types of Flap Discs:
T-27 - Used when working on flat grinding surfaces. Most efficient when used at a 0-15 degree angle.
T-29 - Conical type has an angle excellent for contour and edge work. Best at more dramatic angle of 15 to 25 degrees.
The types are available in 2 densities: Regular and XL.
The XL has approximatly 60% more material then the regular
Z/A - Zirconia Alumina coated, for high alloyed steel, stainless steel and heat-treated steel.
Used for blending and finishing in one operation, CGW flap discs replace the traditional T-27 depressed centre discs and fibre discs. Suitable for:
Grinding and finishing of welds
Decurring, rust removal and snagging
Excellent for surface finishing
|
|
|
Carborundum discs are available in a variety of: backings (paper, cloth and fibre), weights (heavy-duty with increased strength, durability and tear resistance for your aggressive operations to lighter, very flexible for blending ) and abrasives: premium ceramic, aggressive zirconia alumina, the industry's all purpose standard of aluminum oxide and silicon carbide, and garnet and emery.
|
|
Segmented resin or vitreous bond CBN face wheels are used to grind
flat, parallel surfaces at increased production rates with a very high
degree of accuracy. These large contact applications are very well
suited for free-cutting, long lasting Borazon CBN 400/420.l,-217
|
|
|
Carborundum is pleased to offer the entire line of Amplex diamond and CBN products: electroplated products, flexible hand pads and discs, resinoid and metal bond diamond wheels, dressing tools and truing devices, and diamond compound. To answer all your traditional, as well as emerging market, product needs Amplex, another Saint-Gobain owned company, offers 1,200 stock products available for immediate delivery, and made-to-order engineered products designed to your exact specifications.
|
|
Shaping the "New Stone Age”
Synthetic industrial diamonds have certainly changed and shaped today’s stone processing industry. From quarrying and slabbing to trimming, calibrating and finishing, tailor made MBS* diamond products for any given stone material will achieve optimum results.
Proven Technology for Controlled Concrete Removal
In construction and renovation projects diamond cutting technology offers the competitive edge in concrete removal and demolition. Engineers, architects and general contractors have found that diamond cutting and drilling methods let them cut costs, increase productivity and improve quality on many concrete renovation projects.
Penetrating Difficult Strata
MBS* products are successfully utilized in drilling hard and medium hard rock formations. The benefits of longer tool life and the ability to penetrate difficult strata are substantial contributors to rig and labor cost savings.
|
|
| ... products without technical information |
| |
|
|
see the results for the following category : 
