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The 12.35 is the first intelligent swaging system that actually "learns" as you swage and flange. When you're ready to machine your first workpiece in a job, just press the Auto-Teach function. The 12.35%s memorizes when, and how, you set the upper wheel. Then, when you insert the second workpiece in the job sequence, the system automatically clones the entire operation. Your operator only has to lead the workpiece, and regulate the variable speed via the footswitch.
When a bead has to end before the sheet edge the 12.35 can remember that position, and then program itself to reduce the speed before reaching the end of the bead. It will then change the rotation and accelerate the wheels in the opposite direction.
The oversized stop plate is made of a high-tensile material. It's ground, and plasma-nitride treated, front side meets even the most stringent guidelines, and the standard stop is divided, so it can be used for nearly all wheels.
The RAS 12.35 is designed for material thicknesses up to 1.75 mm and offers a working depth of 250 mm. Operation is easy due to the flat surface operation panel and the digital display, which shows the actual upper wheel position at any time.
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The 12.65 actually "learns" as you swage and flange. When you're ready to machine the first workpiece in a job, just press the "Auto Teach" function. The computer processor memorizes when, and how, you set the upper wheel. Then, when you insert the second workpiece in the job sequence, the system automatically "clones" the entire operation.
Your operator only has to lead the workpiece and regulate the speed with the footswitch. You can even train the machine for rotation direction changes. The oversized stop plate is made of a high-tensile material. It's ground front side meets even the most stringent guidelines. The standard stop is divided, so it can be used for nearly all wheels.
The RAS 12.65 swaging system brings precision, power, and intelligence to the shop floor. It is designed for material thicknesses up to 3 mm and offers a center-to-center distance of 100 mm as well as a working depth of 400 mm. Operation is easy due to the flat surface operation panel and the digital Display, which shows the actual upper wheel position at any time. Very useful: the motor can be operate from a single phase net.
An optional Multi-Function Foot Switch the operator can control for right-left-run or upper wheel adjustment and lead the workpiece with both hands at the same time.
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The swaging machines RAS 11.15 and RAS 11.35 come standard with 9 sets of wheels and a large and divided stop plate. The drive can be manual (RAS 11.15) or with a variable speed motor (RAS 11.35). The maximum material thickness is 1.25 mm and the working depth is 200 mm.
There is a wide range of businesses, that use swaging machines. These swaging machines cover a wide range of applications in the roofing and insulating industry, in chimney and kitchen equipment and also in the automotive industry.
The maximum speed of the motor machine is 20 m/min. The variable speed can be regulated with the foot pedal. For power supply a standard 230V,one phase outlet is enough.
The motorized machine comes on a stand which can be fixed to the ground within no time. Standard wheel boxes can be hung into the machine stand slots.
An optional round stop can be used to produce flanges within a hole of a flat metal piece. This simplifies the connection between a flat part and a tube significantly. The result is a clean joint produced in a fraction of time.
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Swaging Units
Features:
- Two separate product lines; standard (TU) and wide range (TU-WR)
- Robust and compact machine
- One segment set can swage two pipe diameters (TU-WR)
Advantages:
- Use of segment sets (TU-WR) saves changing segments
between most commonly used tube combinations
- Less labour costs
Benefits:
- Less costs per meter
Additionally to the well known piling machines Vermeer MT also supplies auxiliary equipment. Examples are the Easy Cutter (pipe cutting system), drop weights (750 - 4000 kg class,with or without connections),
tubes (114 up to 508 mm) and swaging units.
Swaging units expand tubes in such a way that the original
tube size fits into the swaged end giving the connection a
high quality after welding it.
It also saves labour against other coupling methods like connection rings.
The TU-series Vermeer MT swaging units can be supplied as Standard
and as a Wide Range model.
Both systems are suitable for swaging pipes that are regularly used in the foundation industries.
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MAIN APPLICATIONS
Universal professional machine for large hose range and high production capacity. It is dedicated to
professional assemblers for mass production, OEMs assembly shops, large maintenance activities.
KEY PERFORMANCE
The quickest machine of the MS series
- QC tool and die pods included
- Large production capacity
- Adjustable semi-automatic opening
- Low noise level
- Easy die set up with quick change tool QCG
- Included mirror for an easy control
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Hydraulically expand heat exchanger tubes into tube sheets through the direct application of high internal hydraulic pressure within an established expansion zone.
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Hydraulically expand heat exchanger tubes into tube sheets through the direct application of high internal hydraulic pressure within an established expansion zone.
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