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PAMG-XR1 5052 aerospace grade aluminum honeycomb is a lightweight core material which offers superior strength and corrosion resistance over commercial grade aluminum honeycomb. PAMG-XR1 5052 honeycomb is made from 5052 aluminum alloy foil and meets all the requirements of MIL-C-7438.
Features:
- Elevated use temperatures
- High thermal conductivity
- Flame resistant
- Excellent moisture and corrosion resistance
- Fungi resistant
- Low weight/High Strength
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PK2 Kevlar® N636 para-aramid fiber honeycomb is an extremely lightweight, high strength, non-metallic honeycomb manufactured with para-aramid fiber paper (DuPont Kevlar® N636 or equivalent) impregnated with a heat resistant phenolic resin. This core material exhibits improved performance characteristics over Nomex® and Korex® in the areas of weight, strength, stiffness and fatigue.
Features:
- Up to 40% higher properties than comparable density Nomex® honeycomb
- Extremely high strength to weight ratio
- Excellent thermal and moisture stability
- Improved shear strength and modulus
- Conforms to stringent smoke, toxicity and flammability standards
- High toughness
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Hexcel has produced more than 700 varieties of honeycomb over the past 60 years. Today, HexWeb® honeycomb is available in a wide range of materials and cell configurations, and additional products are continually developed in response to new uses for honeycomb sandwich construction.Hexcel not only supplies honeycomb in blocks or sheet form. We also supply honeycomb sandwich panels for aerospace and industrial applications. Hexcel also supplies Engineered Core honeycomb parts, manufactured to customer specifications in tight tolerances using Hexcel's honeycomb expertise.
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PC2 polycarbonate honeycomb exhibits a unique cell structure. The core has 3 orientations vs. the 2 orientations common with other honeycomb, making its properties more uniform. Each cell has a tubular form and is inherently stable.
Features:
- Excellent dielectric properties
- Good thermal and electric insulator
- Conductive grades available
- Fire resistant
- Corrosion resistant
- Fungi resistant
- Sandwich skins can be melted to core
- Use temperature below 200°F
- Small cell sizes at high densities
- Available transparent and in colors
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PP polypropylene honeycomb exhibits a unique cell structure. The core has 3 orientations vs. the 2 orientations common with other honeycomb, making its properties more uniform. Each cell has a tubular form and is inherently stable.
PP polypropylene honeycomb is supplied with or without a non-woven polyester veil for better bonding. It is also supplied with or without a film barrier under the polyester veil to limit the amount of resin consumption.
Features:
- High strength to weight ratio
- Corrosion, fungi, rot, chemical and moisture resistant
- Sound and vibration dampening
- Energy absorbing
- Thermoformable
- Temperature use to 180°F
- Recyclable
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LIGHT WEIGHT
Nature provides the geometry, we provide the honeycomb composite material. Nida-Core is extruded from tough, versatile polypropylene plastic. (Other materials are available). Thermo fused to the honeycomb cells are non-woven polyester bonding scrims with a polypropylene barrier film to limit resin consumption. When encapsulated in a laminate it is recognized by the US Coast Guard as a primary flotation material in small boats.
ROT PROOF
PVC and SAN Foams are attacked by styrene and absorb water when exposed, plywood and balsa rot or lose strength when wet. Nida-Core does NOT rot and is unaffected by most solvents and chemical agents. Additionally, when encapsulated in a laminate using a non-aqueous resin the scrim forms a seal limiting water migration through the structure, even if skin is punctured.
EXCELLENT BOND
The cell walls are fused into the non-woven polyester scrim. That coupled with the scrim's affinity for virtually any resin or adhesive system provides exceptional bond and peel strength.
IMPACT RESISTANCE
There are many cores that can make a light, stiff structure. Nida-Core, however, combines the light weight and stiffness of honeycomb with tough polypropylene plus superior bonding properties due to the thermo fused scrim. The combination allows Nida-Core to absorb and dissipate impacts and shocks repeatedly that would cause ultimate catastrophic failure in other core materials.
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Variations of Nida-Core lightweight high-performance panels are virtually infinite and may be made to order. The most common options and their corresponding product codes are listed below. Please contact your Nida-Core Corporation representative for assistance or a question on variations on options not listed.
Specifications:
Standard tolerances are listed below. Please
Nida-Core Corp. Has completed the installation of the 11'WX22.5' L 250 ton conveyorized oil heated press , capable in making panels up to 45' in length.
consult with your Nida-Core representative if a situation requires alternative specifications.
Panel size: 48"X84" or 48'X96"
Thickness: Varies with laminate type and customer specifications, core thickness up to 20" available by special order. Tolerances =+ .0025"
All Nida-Core laminated products can be supplied CNC cut to size as per customer specifications.
Nida-Core limits its warranty to the free delivery of panels replacing panels deemed defective by Nida-Core Corp. Nida-Core expressly disclaims any liability for consequential damages.
Several products offered by Nida-Core Corp are ISO 9002 quality certified.
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Plascore produces lightweight panels that incorporate honeycomb and foam cores with a wide variety of facing material; and specialized finished assemblies. Our capabilities include adhesive formulating, metal welding, surface treatment, powder coat painting, QC testing, Color analysis, Adhesive bonding, CNC Machining, edge treatments and closeouts. Plascore's engineers can aid in the design of a lightweight honeycomb panel solution for any application.
Current honeycomb panel markets that we serve are Aerospace, Automotive, Medical, Construction, Marine, Recreational, Transportation, Architectural, Consumer and the Military.
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Hexcel not only supplies honeycomb in blocks or sheet form. We also supply honeycomb sandwich panels for aerospace and industrial applications. Hexcel also supplies Engineered Core honeycomb parts, manufactured to customer specifications in tight tolerances using Hexcel's honeycomb expertise.
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PCGA-XR1 3003 commercial grade aluminum honeycomb is a lightweight core material offering excellent strength and corrosion resistance for industrial applications at low cost. PCGA-XR1 3003 honeycomb is made from 3003 aluminum alloy foil.
Features:
- Use temperatures up to 350°F
- High thermal conductivity
- Flame resistant
- Excellent moisture and corrosion resistance
- Fungi resistant
- Low weight/High Strength
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ACG - Aluminum Commercial Grade,Flex-Core Formable Aluminum,CR III Microcell Corrosion Resistant Aluminum,CR III 5052 & 5056 Corrosion Resistant Specification Grade Aluminum
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SSH-301 and SSH-304 stainless steel honeycomb is adhesively-bonded which offers affordable pricing when compared against conventional welded stainless cores. SSH-304 honeycomb is made from annealed SS304.
Features:
- Excellent moisture and corrosion resistance
- Flame resistance
- Fungi resistance
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Aluminium honeycomb vent panels for EMC screening in a range of styles and sizes. Steel honeycomb vents are also available.
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• HIGH LEVEL OF EMI/RFI SUPPRESSION COMBINED
TO PASSAGE OF AIR IN SHIELDED ENCLOSURES
• ALUMINIUM HONEYCOMB FOR HIGHEST AIRFLOW OF
ANY VENT MEDIUM (LOW STATIC PRESSURE DROP)
• ALUMINIUM WIRE SCREEN SANDWICHED BETWEEN
RIGID EXPANDED MESHES FOR DUST ARRESTING
(INLET COOLING PANELS)
• FURNISHED READY TO INSTALL WITH STANDARD
ALUMINIUM FRAME AND EMI SHIELDING GASKET
(fastener or thru-holes on the frame for fixing)
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SILAIR is a panel for electromagnetic protection and screening for ventilation, heating ducts, lighting apertures…
The metal honeycomb cells of SILAIR use the waveguide principle which provides excellent attenuation but a minimal loss of pressure.
It allows air to circulate while ensuring the electrical screening of the aperture.
The outer frame enables the SILAIR panel to be fixed to its support. In certain cases a conductive gasket is recommended between the frame and its support.
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Leader Tech introduces its high performance EMI shielded air vent panels to its product range. Air vent panels are manufactured using aluminum, steel or brass and are available in various plating finishes and mounting configurations allowing for installation in most applications.
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StreamShield™ Commercial EMI Vents
- available with fire barrier coatings
Low cost StreamShield vent panels provide high levels of EMI shielding in applications such as computer network and wireless infrastructure cabinets. These vent panels feature aluminum honeycomb within rolled aluminum frames. The result is a lightweight, high airflow solution for enclosures requiring both cooling and high levels (50 dB at 10 GHz) of shielding. An optional intumescent coating provides fire barrier properties. On exposure to flame or heat at 300°F (149°C) the coating expands rapidly to fill the honeycomb cells and prevent flame passage. Standard panels feature 1/8 inch (3.2 mm) honeycomb cells, 1/4 inch (6.4 mm) thick. Complete frame/honeycomb assemblies are chromate conversion coated.
SLIMVENT™ Thin Profile EMI Vents
Chomerics' SLIMVENT™ air ventilation panels provide 90 dB attenuation at 1 MHz to 50 dB at 10 GHz. The panels are made from expanded aluminum or monel (nickel-copper) foil, secured in an extruded aluminum frame only 0.187 inch (4.75 mm) thick. This narrow profile is ideal for accommodating critical space limitations at air intake and exhaust ports. The frame has an integral wire mesh gasket for EMI shielding at the mounting interface. SLIMVENT air panels are fabricated to customer specifications.
CHO-ITO™ - ITO Coated Conductive Windows
Chomerics offers a range of EMI shielded windows with ITO conductive coatings for use in EMI/RFI shielding applications. The combination of high visible light transmission, near neutral color and low electrical resistance make an ideal EMI/RFI shield for electronic displays requiring moderate shielding effectiveness and high quality optical properties. CHO-ITO™ is a cost effective alternative to a mesh laminated window.
WIN-SHIELD™ Shielded Windows and
Contrast Enhancement Filters
Chomerics WIN-SHIELD windows are performance-tested glass and plastic assemblies for displays requiring EMI radiation or susceptibility shielding. They provide highly effective EMI shielding and exceptional optical clarity. Windows can be produced in glass, plastic, or combinations of both. Shielding is provided by wire mesh or by deposited conductive coatings. Chomerics' prototype-to-production service includes an extensive line of spectrally matched filters to meet stringent contrast enhancement performance requirements for both flat and curved configurations.
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What differentiates ATI-Circular EMI Vents from other conventional panels is the shape.
Billets, rods, bar and plate stock are fabricated into rigid frames for structural support.
Core materials of honeycomb in assorted thickness and cell size, 3-layer screen, multi-layered screen, rigid grill and combinations may be selected for circular vent assemblies. EMI gaskets and environmental seals can be applied. Plating options enhance shielding effectiveness. Through hole locations are customized for easy surface mount installation with standard 8-32 rivnuts or .203 diameter holes. ATI Circular Vent Panels are designed for a precise fit of round openings on mounting walls or enclosures. Circular Vents are ideal in applications where a conventional rectangular vent may impede mounting space. Alco's special circular vent process can be fabricated in ATI 90° Cell, ATI-Dual Stack or ATI 3-Layer designs.
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ATI Dual Stack Ventilation panel is a high level EMI shielded air filter with superior performance. Extruded aluminum profiles surround dual layers of ¼-inch honeycomb and welded in place. Both honeycomb layers are positioned 90 degrees to each other, optimizing shielding effectiveness and minimizing the polarization characteristics of straight aluminum honeycomb. Alco-Multi Gasket, a combination of neoprene sponge and monel mesh or Alco-Knit, is installed on the panel. Hole locations are customized for easy surface mount installation with standard 8-32 rivnuts or .203 diameter holes. Plating options enhance shielding effectiveness.
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ATI's brass and steel honeycomb vent panels are recommended when structural integrity, H-Field shielding effectiveness, harsh environmental conditions and durability are primary concerns. Brass or steel extrusions are customized to surround brass or steel honeycomb and welded in place. Continuous flow soldering provides enhanced contact between the honeycomb and frame improving integrity. Alco Multi-Gasket, a combination of neoprene sponge and monel mesh fit, most applications although Alco-Knit or conductive gaskets are available. Standard through holes and spacing for surface mounting installation is customized. Vents without gasketing can be welded in place. Brass vents are typically finished with tin lead plating. Steel vents are commonly finished with tin plating. Other plating options available. Ideal for mobile military transportation, communication shelters or equipment where EMP or TEMPEST is required.
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ATI-Thin Filter is the thinnest profile EMI shielded air filter. Extruded aluminum surrounds a singular thin piece of expanded monel or aluminum metal screen and welded in place. Alco-Knit or conductive gasket increase shielding effectiveness. Through hole locations are customized for easy surface mount installation. Plating options enhance shielding effectiveness. ATI- Thin Filters are frequently placed at intake and exhaust areas and are best utilized where narrow space limitations are a requirement.
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Metex EMI vent panels provide maximum attenuation with minimal air-flow resistance. Shielding effectiveness is greater than 80 dB at 10 MHz for chromate finished, single layer honeycomb, and is increased to 105 dB using our cross cell construction. By selecting the appropriate frame style, finish, and gasket type, performance can be custom tuned to meet your shielding requirements, and your budget constraints.
Vent panels are constructed of aluminum alloy honeycomb, with a perimeter frame of aluminum extrusion for mounting and gasket application. Various gasket options include wire mesh, spring finger, or conductive fabrics
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