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A tailor-made universal instrument, adaptable to the process and to the operator
gammadue® is the latest achievement of ASCON continuing its success in designing, manufacturing and distributing compact, reliable and powerful controllers.
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PID with Time / Temperature Profiling Controllers
FEATURES:
- Total 9 profiles, a profile with 16, 32 or 64 segments at most
- Each segment to be configured as a ramp or dwell(soak)
- After an event the process goes to run, hold, abort, manual, failure
transfer, off mode, next segment or select the second PID values
- High accuracy of 18-bit A to D input, and 15-bit D to A output
- The fast sample rate of 200 msec
- Fuzzy control to reach set point at the least overshooting ans less time
- Up to three relays are configurable for event output
- Analog retransmission of process value & set point value
- Optional RS-485 or 232 communications
- Programmable port for easy configuration or calibration
- Lockout protection for security requirement
- Bumpless transfer of safely control while sensor breaks
- Digital filter to improve the stability of process value
- SEL function for easy operation
** Please visit us at coming exhibition TAITRONICS Taipei 2008 at stand I-0328 during October 7-11.
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LFT
PROGRAMMER CONTROLLER (48x48 mm)
- SMART-TUNE PID CONTROL
- INPUT TC, 3 WIRES RTD AND LINEAR mA / mV / V
- 5 SEGMENT PROGRAM PROFILE+PROGRAM REPETITIONS
- GUARANTEED SOAK & RAMP TRACKING FUNCTIONS
- PROCESS, BAND, DEVIATION AND CONTROL FAULT ALARMS
- 3 OUTPUTS (RELAYS / SSR)
- LOGIC INPUT
- IP65 AND NEMA 4X FRONT PROTECTION
MKC. PKC
ADVANCED CONTROLLER (96x96 mm or 48x96 mm)
- SMART TUNE-PID CONTROL
- MAIN INPUT TC, 3 WIRES RTD AND LINEAR mA / mV / V
- AUX-REMOTE SET POINT/TRIM INPUT
- CT INPUT - LOAD CURRENT MONITORING
- 2 ISOLATED CONTROL AND RETRANSMISSION OUTPUTS (mA / mV)
- 4 OUTPUTS (PKC) / 14 OUTPUTS (MKC)
- 3 LOGIC INPUTS (PKC) / 11 LOGIC INPUTS (MKC)
- 24V DC TRANSMITTER POWER SUPPLY
- RS485 MODBUS SERIAL COMMS OPTION
- OPC BASED GRAPHICAL CONFIGURATION SOFTWARE
- IP65 AND NEMA 4X FRONT PROTECTION
MKP. PKP
ADVANCED PROGRAMMER CONTROLLERS (96x96 mm or 48x96 mm)
- SMART TUNE-PID CONTROL
- 200 STEP PROGRAMMER, UP TO 90 PROGRAMS, 5 PID GROUPS
- TRACKING AND GUARANTEED SOAK FUNCTIONS
- REAL TIME CLOCK AND CALENDAR
- MAIN INPUT TC, 3 WIRES RTD AND LINEAR mA / mV / V
- AUX-REMOTE SET POINT/TRIM INPUT
- CT INPUT - LOAD CURRENT MONITORING
- 2 ISOLATED CONTROL AND RETRANSMISSION OUTPUTS (mA / V)
- 4 EVENT OR OUTPUTS (PKP) / 14 EVENT OR OUTPUTS (MKP)
- 3 LOGIC INPUTS (PKP) / 11 LOGIC INPUTS (MKP)
- OUTPUT LINEARISATION
- 24V DC TRANSMITTER POWER SUPPLY
- RS485 MODBUS SERIAL COMMS OPTION
- OPC BASED GRAPHICAL CONFIGURATION SOFTWARE
- IP65 AND NEMA 4X FRONT PROTECTION
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Thermoplay ThSync PC based control unit
The new Thermoplay ThSync unit is a high level temperature control device incorporating ergonomic handling of several zones and the storage of parameters and operating conditions. ThSync uses all the benefits of single loop units with integrated CPU and thermocouple signal conditioning with those typically of an advanced supervision and control Windows® based software. Hardware is made up of an industrial heavy duty PC and flat 15” TFT panel interface.
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These are advanced controls offering the ramp/soak programmability with PID control outputs.. It is possible to control the temperature as per the desired rate of heating / cooling with the required soaking time. Different models offers different features with the facility to program 1 to 10 patterns of sixteen ramp/soak steps, which can be permanently stored in the internal non-volatile memory. The controller accepts Thermocouple or Pt-100 or mV/mA signal as the input and provides control output in the form of DC pulse, 4-20mA, 0-5V etc.. to operate various control devices such as Relay, Contactors, Motorized valves, Thyristor power pack etc...
All the models are available with serial RS485 output on MODBUS protocol and can be hooked to the computer. The supporting window based software allows programming of controller through PC as well as for on-line monitoring and storage of ramp/soak heating cycles. These controllers can be customized with dedicated logic control for special purpose heat treatment applications such as hardening, annealing, tampering etc...
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DESCRIPTION:
Libratherm offers Microprocessor based Eight Zone PID Temperature indicator / Controller (Model PRC-8000)where accurate temperature control of multiple zone during Gradual Heating and Cooling is required. Each zone can be independently programmed for 16 steps of Ramp/Soak profile. Each loop parameters like PID, Hysteresis, Deviation Hold, Facility to skip unused channel etc can be programmed from the user-friendly front panel membrane keyboard.
PRC 8000 accepts 8 Thermocouples or RTD(Pt-100)3 wire inputs and can provide switching PID or ON/OFF Control output in the form of DC Pulses or SSR or relay to drive external load contactors. It can simultaneously provide 8 analog PID control outputs in the form of (4-20)mA or (0-5)volt, which can be used to control heater power through Thyristor power pack.
PRC-8000 is ideally suited for on line pre and post welding heat treatment cycle. Where the large size jobs are heated by local heating pads. Temperatures are sensed using 6 to 8 K type thermocouples fitted at different points. The common program is run for all inputs and to ensure the uniform heating cycle, the PRC-8000 offers special feature of common or individual deviation hold facility, thereby the guaranteed ramp/soak controlled is achieved. Libratherm offers ready to use panel with input/output and supply connections.
The serial interface of RS-485 in Modbus protocol is also available for operating the controller from remote computer, SCADA or DCS system.
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Single Loop Temperature Controllers
R1300
The Universal Controller - Flexible - Compact - Powerful
Format: 96x96 mm (1/4 DIN)
Installation depth: 122 mm
* 2-point-controller: (heating or cooling)
* 3-point-controller: (heating-off-cooling)
* 3-point-step-controller (for motorvalve application)
* Continuous-output-controller
Falling or rising output characteristic
* Autotune function
* Relay or bistable voltage output to control solid state relays (SSR)
* Continuous outputs for both: heating and cooling
* Sensor: RTD, Thermocouple, 0/4...20mADC,0...10VDC
* Process-value-offset correction
* Analogue process value output 0 ... 10 V DC, 0/4 ... 20 mA
* Analogue setpoint input 0 ... 10 V DC, 0/4 ... 20 mA
* Second setpoint
* Programmable setpoint ramp function for time controlled rising or falling of the setpoint
* Alarm outputs with 7 different functions
* Automatically switching to actuator function (in event of sensor break the controller automatically maintains the last valid output ratio as the actuating signal)
* Softstart function for slow baking out of high performance cartridge heaters
* Ser. interface RS 485 with ELOTECH Standard ASCII - communication protocol
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The TJxx series is a complete group of controllers for temperature and slow (400 mSecs) linear variables.
The know-how, that Thermosystems has completed during over fifteen years of presence in the electronic instruments and industrial control fields, finds a practical application in this series.
Particular care has been put in the choice of the electronic components to be used that are the state-of-the-art of the present and the future electronic technology; among them a Motorola HC08 series microchip with embedded flash technology, SMD 0603 components, or even 0805 when high stability is required, and consequently SMT mounting typology.
Then, attention has been paid to power consumption that is very low without decreasing in any way the brightness and visibility of the displays.
All these aspects together have small sized instruments as a result, with an extremely reduced depth.
Innovation and creativity have been dedicated to the HMI (human-machine interface) to simplify to the maximum interpretation and data-entry operations, and to ergonomics and the aesthetic aspect, wishing to propose technologically advanced instruments, functional and reliable; visually and operationally pleasant.
The price/performances ratio is exceptionally advantageous.
These instruments are fully set-up through the front panel and they offer a wide range of parameters, subdivided into three different loops that the user may freely modify to obtain the best operative results.
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The PCIx is a PCI 4 axis motion controller that conforms to the PCI Rev. 2.2 specification. The PCIx is a
four-axis controller for either servo or stepping motors. It supports 12 general purpose bits which are
opto-isolated for optimum noise immunity. The home and over travel inputs are opt-isolated. The architecture
of the PCIx includes a dual-port Ram for special functions where fast collection of large amounts
of data is required, such as profile capture.
The servo output is a +/- 10V or 0-10V signal that is driven by a 16 bit DAC. The servo control loop is a
PID filter with feed forward coefficients. The step pulse is a TTL level 50% duty cycle square wave that
supports velocities of 0 through 1,044,000 pulses per second. The encoder feedback functionality supports
quadrature encoders up to 4 MHz at a 4 times resolution and is used as the servo feedback, as
feedback for the stepper axes or as independent position feedback. The encoder feedback can provide
slip or stall detection. Every axis includes dedicated +/- over travel inputs, a home input, and an auxiliary
output. The PCIx is available in several different models at several different prices so that you don’t
have to pay for a lot of functionality that you don’t need.
Programming
PCIx
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The PS 30 is a PCI-PC control card consisting of a plug-in card and a card for slot panel mount. Three axes with 2-phase step motors or brush DC servo motors can be operated (mixed equipment). Each axis has two inputs for incremental encoder or position measuring system. Thus, very precise positioning in closed loop mode is possible for all drive systems. Step motors can be operated from full step up to 256 micro steps per full step.
The PS 30 is operated and programmed by a PC. Point-to-point positioning mode with different velocity profiles as well as complex continuous path control like circular interpolation or 3-axes linear interpolation are possible.
Part of the delivery is a 3-fold motor adapter cable and also the software tool OWISoft for comfortable configuration and operation of the PS 30.
- 3-axis control
- for 2-phase step motors and DC-servo motors
- PCI plug in card
- 8 TTL inputs, inputs for limit switches and encoder
- 5 TTL and 2 power outputs
- point-to-point operation, circular interpolation and linear interpolation
Option
- connecting of measuring systems
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ISD720 Intelligent Servo Drive
ISD860 Intelligent Servo Drive
ISD720 and ISD860 are fully digital high-precision servo drives with embedded intelligence and a built-in 720-W or 860-W power amplifier. Used to control brushless DC, brushless AC (vector control) and DC brush motors, these high-performance intelligent servo drives combine motion controller, power amplifier and PLC functionality in a single, compact unit.
The on-board CAN-bus interface allows this type of drive to be used as an intelligent axis in a distributed-intelligence, multiple-axis network (up to 256 axes).
Key Features:
- Suitable for brushless and DC brush motors
- Motion controller, drive and PLC functionalities in one unit
- Output current: 20 A (720 model) / 12 A (860 model) continuous; 49 A peak
- Supply voltage: 10 to 35 V for logic; 10 to 36 V (ISD720) and 10 to 72 V (ISD860) for motor
- Programmable digital inputs / outputs, analog inputs
- Quadrature encoder, Hall sensors or linear Halls
- RS-232 and CAN / CANopen
- Open-frame design (136 x 85 x 26) mm
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The POSYS® 3104 (Designed & Made in Germany) is a PC/104 form factor board dedicated to high performance motion control applications with extensive interpolation functionality. The POSYS® 3104 is designed to control up to 4 axes of servo and stepper motors and provides hardware linear, circular, Bit Pattern and continuous interpolation which allow to perform the most complex motion profiles. Update rates per axis do not exist as each axis runs in absolute real-time mode simultaneously which makes these boards to one of the best performing motion controllers for up to 4 axes in the market.
The POSYS® 3104 is a low-cost PC104 motion controller offering a wide range of possibilities. The controller is dedicated to pulse & direction output which allows to control any type of motor provided the driver/amplifier is capable to accept pulse & direction signals. Many amplifiers on the market exist for this purpose (we supply versions from AMC) which can even be configured for either brushed or brushless servo motors.
The usage of one controller type throughout the system, but still keeping it open for various motor types, depending on your customer's demands, enhances this controller to be your first choice. Software written for this controller does not need to be re-written again. Time-to-market design is done once. Equip your machine with steppers or servos or combine them to any configuration you desire.
Due to its possibilities there are practically no limitations to where this controller can be used. Robotics, semi-conductor, medical and harsh industrial environments - where ever you need precise control of your motors the POSYS® 3104 is ready.
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The POSYS® 604 is a PCI-Bus motion controller board dedicated to high performance motion control applications with extensive interpolation functionality. The POSYS® 604 is designed to control up to 4 axes of servo and stepper motors and provides hardware linear, circular, Bit Pattern and continuous interpolation which allow to perform the most complex motion profiles. Update rates per axis do not exist as each axis runs in absolute real-time mode simultaneously which makes these boards to one of the best performing motion controllers for up to 4 axes in the market.
The POSYS® 604 is a low-cost PCI motion controller offering a wide range of possibilities. The controller is dedicated to pulse & direction output which allows to control any type of motor provided the driver/amplifier is capable to accept pulse & direction signals. Many amplifiers on the market exist for this purpose (we supply versions from AMC) which can even be configured for either brushed or brushless servo motors.
The usage of one controller type throughout the system, but still keeping it open for various motor types, depending on your customer's demands, enhances this controller to be your first choice. Software written for this controller does not need to be re-written again. Time-to-market design is done once. Equip your machine with steppers or servos or combine them to any configuration you desire.
Due to its possibilities there are practically no limitations to where this controller can be used. Robotics, semi-conductor, medical and harsh industrial environments - where ever you need precise control of your motors the POSYS® 604 is ready.
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The POSYS® 800-B (Designed & Made in Germany) is a state-of-the-art 1 to 4 axes PC/104-Bus motion controller supporting multiple host connection modes and motor types. The POSYS® 800-B supports parallel-bus via PC/104-Bus and serial communication RS232. Motor types supported are DC brushed servo, brushless servo, microstepping and stepper motors depending on model each axis individually configurable. Other features are the fast servo loop update rates of 100 µs/1 axis to 400 µsec/4 axes, 5 Mcounts/sec quadrature encoder input and on-board trace capabilities.
Motion profiles include S-curve, trapezoidal (with smoothing factor), velocity contouring, and electronic gearing, linear interpolation for 4 axes. In addition they also support external profile mode which allows the user to download complex motion profiles directly in to the controllers memory reliefing the host from extensive calculation tasks.
With up to 164 commands, depending on model, the POSYS® instruction set offers flexibility and versatility to software application programmers. Instructions are used to initialize and control the motion processor. User selectable profiling modes supported by the motion processor include S-curve, trapezoidal, velocity contouring and electronic gearing. The POSYS® 8xx-B accepts input parameters such as position, velocity, and acceleration from the host and generates a corresponding trajectory. The POSYS® 8xx-B accepts input parameters such as position, velocity, and acceleration from the host and generates a corresponding trajectory within 12.5 µs.
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The POSYS® 900 (Designed & Made in Germany) is a state-of-the-art 1 to 4 axes PCI-Bus motion controller supporting multiple host connection modes and motor types. The POSYS® 900 supports parallel-bus via PCI-Bus and serial communication RS232. Motor types supported are DC brushed servo, brushless servo, microstepping and stepper motors depending on model each axis individually configurable. Other features are the fast servo loop update rates of 100 µs/1 axis to 400 µsec/4 axes, 5 Mcounts/sec quadrature encoder input and on-board trace capabilities.
Motion profiles include S-curve, trapezoidal (with smoothing factor), velocity contouring, and electronic gearing, linear interpolation for 4 axes. In addition they also support external profile mode which allows the user to download complex motion profiles directly in to the controllers memory reliefing the host from extensive calculation tasks.
With up to 164 commands, depending on model, the POSYS® instruction set offers flexibility and versatility to software application programmers. Instructions are used to initialize and control the motion processor. User selectable profiling modes supported by the motion processor include S-curve, trapezoidal, velocity contouring and electronic gearing. The POSYS® 8xx-B accepts input parameters such as position, velocity, and acceleration from the host and generates a corresponding trajectory. The POSYS® 8xx-B accepts input parameters such as position, velocity, and acceleration from the host and generates a corresponding trajectory within 12.5 µs.
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Features:
* Advanced 1 to 4 Axes PCI-Bus Motion Control Card (half-size to fit in standard computer housings), w/ support for communication via RS232 and/or CAN
* Velocity Range: 32 Bit
* Acceleration Range: 32 Bit
* Deceleration Range: 32 Bit
* Jerk Range (S-Curve): 32 Bit
* Position Error Tracking Window: 32 Bit
* Dual Loop Encoder Input
* Supports brushed servo, brushless servo with 6-step (hall based) and sinusoidal commutation, microstepping motors and high speed (up to 5 M-pulses/sec) pulse & direction output for stepper motors
* Advanced PID filter with velocity and acceleration feedforward
* Programmable dual biquad filters
* x8 10-bit general-purpose analog inputs
* Digital Outputs: uncommitted 8
* Digital Inputs: uncommitted 8
* PLC-style programmable inputs and outputs
* Encoder Signal Resolution: 8 MHz and support for SSI absolute encoders with up to 160 Mhz (other feedback devices on request)
* Axis settled indicator, tracking window and automatic motion error detection
* Advanced Trace capabilities for analyzing system performance, tuning servo filters and performing maintenance and diagnostics
* Two directional limit switches: smooth or abrupt stop programmable
* Index input and Home indicator per axis
* Programmable AxisIn and AxisOut per axis
* Software for Windows and Linux
* Operating temperature: -25° - +85°C
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Features:
* Advanced 1 to 4 Axes PC104 Motion Control Card w/ support for communication via RS232 and/or CAN
* Velocity Range: 32 Bit
* Acceleration Range: 32 Bit
* Deceleration Range: 32 Bit
* Jerk Range (S-Curve): 32 Bit
* Position Error Tracking Window: 32 Bit
* Dual Loop Encoder Input
* Supports brushed servo, brushless servo with 6-step (hall based) and sinusoidal commutation, microstepping motors and high speed (up to 5 M-pulses/sec) pulse & direction output for stepper motors
* Advanced PID filter with velocity and acceleration feedforward
* Programmable dual biquad filters
* x8 10-bit general-purpose analog inputs
* Digital Outputs: uncommitted 8
* Digital Inputs: uncommitted 8
* PLC-style programmable inputs and outputs
* Encoder Signal Resolution: 8 MHz and support for SSI absolute encoders with up to 160 Mhz (other feedback devices on request)
* Axis settled indicator, tracking window and automatic motion error detection
* Advanced Trace capabilities for analyzing system performance, tuning servo filters and performing maintenance and diagnostics
* Two directional limit switches: smooth or abrupt stop programmable
* Index input and Home indicator per axis
* Programmable AxisIn and AxisOut per axis
* Software for Windows and Linux
* Operating temperature: -25° - +85°C
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Interface to connect to POSYS® 800-B/1800/900/1900 motion controller series to read positions from absolute encoders with SSI interface.
Plugs directly to the controller board. Additional cable to connect to the encoders is provided with this module.
Dimensions: 69 x 59 x 15 mm (lxwxh). A list of compatible absolute encoders with SSI interface is available from our Download Center. This list is not complete, but provides a pretty good overview of possibilities.
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The PCI 208 is based on a 120Mhz 32-bit floating point DSP supported by 8Mbits of SRAM, 32 Mbits of Flash memory and 128kbits of dual port RAM for PCI communications. A large FPGA provides for up to 8 stepper axes, or 8 axes with encoder feedback, or mixtures of the two, or up to 4 stepper axes with encoder verification. For +/-10v input servo drives an optional mezzanine board provides 16 bit resolution voltage outputs and analogue inputs. A DIN rail mounting break-out board eases the wiring interconnections for low-volume applications.
The PCI 208 is designed for motion control applications centred around a PC. Application programs written on the PC can access its facilities easily using an OCX component. It is also possible to run application programs on the PCI 208 in multi-tasking BASIC language or to use both programming techniques. Trio's Motion Perfect development software can be used to monitor the execution of programs, IO and motion. Complex motion such as cams, gears, linked axes, and interpolation is made easy with the comprehensive command set. The PCI208 has 20 opto-isolated digital 24v inputs and 10 opto-isolated outputs. The inputs can be used as high-speed hardware registration inputs for highly accurate control of print and packaging lines.
The I/O count can be expanded using Trio CANbus digital and analog modules. The PCI208 has 2 built-in CAN channels for I/O and axis control.
The basic PCI 208 has 2 stepper axes. The axis count can be increased in single axis steps up to 8. A P184 or P185 DAC board is required for analog output servo operation.
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Safety PLC programming software
Description
Main product features
Program design by means of drap & drop operations
Off-line simulation
On-line simulation
On-line system diagnostics
Test mode
Security by means of user access rights
Program all Safety PLCs simultaneously via Ethernet
Software available in English, French and German
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Compiler C200
Software tool for programming motor controls and PLC functions:
- User-friendly programming in high level language
- Integrated software development environment
- Editor, compiler and loader, for PC under Windows
- Application example
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PC based control technology consists of the SoftPLC that runs on a PC and which controls the installation via a fieldbus interface. The fieldbus Interface includes the PC card, the driver for the SoftPLC and the configuration tool of the fieldbus system.
Adapted to the respective SoftPLC, it is supplied as a kit under an article number. These SoftPLC kits are tested together with the SoftPLC and ensure simple installation and secure start-up of the fieldbus system.
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LadderWorks™ PLC is an independent PLC package that is included with and integrated with all of Soft Servo Systems' SMP general motion control products and all ServoWorks CNC products.
LadderWorks PLC includes a real-time soft PLC Engine and the LadderWorks Console - a Win32 application for editing, monitoring, debugging and compiling PLC sequence programs.
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CoDeSys: the state of the art in SoftPLC
CoDeSys (Controller Development System) is one of the most widespread and complete programming softwares dedicated to industrial controllers. It is IEC-61131-3 compliant and is used worldwide by over 200 hardware producers and thousands of final users.
It makes it possible to emulate via software, on a PC platform with real-time operating systems, the typical functions of the PLC, combining the power and flexibility of the most advanced programming languages (such as C or Visual Basic) with the intuitive and simple use of the PLC programming languages.The tool consists basically of two parts: the CoDeSys development system and the CoDeSys SP runtime environment.
The latter converts the device where CoDeSys is installed into IEC 61131-3 controller, programmable with CoDeSys. The integrated compilers in the system ensure excellent speed in running the programme code.
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M-PLC programming interface
* Easy entry to IEC 61131-3
* IL, ST, LD, FBD, SFC, CFC
* User-friendly debugging on target system with single step, break points, etc.
* Included libraries with predefined and tested functions
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b maXX-softPLC - PLC in the PC
The b maXX-softPLC integrates automation tasks in the PC. Complex control tasks and automation requirements in large systems are easy to implement with the b maXX-softPLC.
The b maXX-softPLC provides the user with a compact solution with a convenient programming interface. Displaying large quantities of data, controlling systems with a large number of axes and the ease of connecting to higher-order structures are some of the outstanding features of the b maXX-softPLC as a central control solution for decentralized, complex machinery.
From packaging and plastic processing machines to printing presses, the
b maXX-softPLC controls individual robotics functions and handling processes in any complex machine, or can be used as the main machine controller.
The TCP/IP function of the b maXX-softPLC integrates the PLC in the IT environment and incorporates it in LAN and WAN structures. Remote maintenance via the Internet or a modem and program download, program testing or connection to a display system via OPC are easy to achieve. The b maXX-softPLC is the ideal solution, particularly with large quantities of data, maximizing the computing power of the PC's CPU for control tasks.
The b maXX-softPLC is programmed in accordance with the IEC 61131-3 international standard using PROPROGwt II. A changeover to any equipment in the b maXX PLC range is possible. All Motion Control functions, be they single axis or multi-axis, are available in accordance with PLCopen. The cost of engineering is reduced to a minimum.
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NI LabVIEW is a graphical development environment that delivers unparalleled flexibility and ease of use in demanding industrial measurement, automation, and control applications. With NI LabVIEW, you quickly create user interfaces for interactive software system control. To specify system functionality, simply assemble block diagrams and use the intuitive LabVIEW graphical development paradigm to create deterministic control applications that you can deploy as distributed or stand-alone systems. LabVIEW makes it easy to construct simple or complex applications using an extensive palette of functions and tools - from simple analog PID process control loops to high-channel-count hybrid control systems.
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