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Examples:
-Screw-in melt thermocouples (90.1090)
for temperatures from -40 to +600°C
available with different thermocouples
with stainless steel thermowell
system insulated or non-insulated
for applications in the plastics industry
Screw-in melt thermocouples are preferred for measuring melt temperatures in the plastics industry. Depending on the requirements, sword-shaped or plane probe tips provide for the ideal measuring conditions. The compensating cables are appropriate for temperatures ranging from -40 to 400°C.
The measuring insert contains standard thermocouples (elements) according to
EN 60 584.
-Push-in thermocouples with compensating cable (90.1105)
for temperatures from 0 to 600°C
available with different thermocouples
with stainless steel protection tube
silicone compensating cable or with metal braiding
also with 90° cable entry
Push-in thermocouples are preferred for measuring temperatures on solids, such as hotplates and welding jaws. Applications include ovens, plant engineering and machinery.
Depending on the version, compensating cables are suitable for use in dry areas within the temperature range -20 to 350°C. The connection of the cable to the protection tube incorporates strain relief. A cable protector is available as an option.
Protection tubes in stainless steel protect the measuring insert from chemical influences and mechanical damage.
The measuring insert is fitted with thermocouples to EN 60 584 and DIN 43 710
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Mineral Insulated (MIR and MIT) Sensor
Both the MIR and MIT sensors are manufactured from ready made, stock lengths of stainless steel sheathed, mineral insulated signal or thermocouple wire.
These sensors can be produced in either PT100 RTD or thermocouple formats.
The soft annealed stainless steel sheath is flexible and allows the user to bend and shape the sheath when required. MI´s are available from as small as 0.5mm in diameter, far smaller than is possible with fabricated rigid stems and as such are extremely flexible, though not as robust.
Various diameters and grades of stainless steel are also available to suit process requirements. These sensors are supplied as plain stems with lead wire as standard, alternatively terminal heads are available when required and various process connections to suit.
Sensors are available in single, duplex or triplex formats with resistance thermometers available in 2, 3 or 4 wire connection.
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Application Notes:
Suitable for quick replacement on plants
Can be used on equipment for fast assembly
Tough design for industrial use
Special Options:
Socket instead of plug
Duplex
Diameters between 0.5 and 10.8mm
Reduced tips
Sensors bent to shape
Compression fitting
Weld pads or weld on tips
High vibration schemes
High Temperature plug/socket available to 350 ° C
Ceramic plug/socket available to 500 ° C
Insulated exposed or grounded junction
Tagging
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The Thermometrics Type MA400 interchangeable temperature probes have been designed to provide high reliability and performance for temperature measuring and controlling instruments. The Series 400 temperature probes are based on our 2252 Ohm interchangeable curve.
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Type Designation: CTE
Measuring Range: -100 to + 300 ° C
Common Sensor Types: K,J,N,T,E
Common Insulation : PVC, silicon rubber, PTFE, glass fibre
Common Stranding: 1x0.2, 1x0.315, 1x0.5, 7x0.2, 13x0.2
Common Eye Size: M4, M5, M6, M8, M10, BA sizes.
Tail detail: 50mm tails, 10mm tinned
Application Notes:
Good for high volume manufacture and fixing on to original equipment.
Special Options:
Duplex
Insulated or grounded junction
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PTC Thermistors
- Bead =<4mm
- From 80ºC to 180ºC
PTC (Positive Temperature Coefficient) Thermistors are solid-state temperature sensors that have between their terminals, an increasing ohmic response when the Sensing Head is submitted to increasing temperatures. This response is Highly non-linear, around the product Calibration point.
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TC6M Mineral Oxide Thermocouples for a wide range of industrial applications
Temperature limits:
-40 ... +350°C for type T
-40 ... 750°C for type J
-40 ... 900°C for type E
-40 ... 1000°C for type K (see table for sheath diameters)
Tolerance (IEC standard 584.2/Class 2):
for type T: ± 1°C (-40 ... 133°C) ± 0.0075 [t] (t > 133°C)
for type J, E, K: ± 2,5°C (-40 ... 333°C) ± 0.0075 [t] (t > 333°C)
Mineral insulated (MgO) thermocouple element and continuous metal sheath
Application versatility
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Features
- Designed by Hart’s primary standards design team
- Two sizes available, with or without reference junction
- Calibration uncertainty of ±0.5 °C to 1100 °C, ±3 °C to 1450 °C
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The probe sensing tip is constructed of copper alloy which is twenty times more conductive than stainless steel. The sensors react more quickly to changes and indicate tip temperature instead of stem temperature. The result is better accuracy in thermowells, bearings, and other installations.
- 0.250" diameter is recommended for use in thermowells.
- Copper alloy tip for fast response
- Accurate sensing to 260°C (500°F)
- Non-armor models can be user-shortened
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TC with protective armatures
Against chemically and mechanically harsh environments thermocouples are mounted inside protective armatures. The optimum design depends on the individual application.
The alternatives are straight thermocouples, angular thermocouples (preferred for salt baths, metal melting plants, etc.) and thermocouples with exchangeable measuring inserts.
The protection tubes are made of ceramic or metallic highly temperature-resistant materials. The thermocouples are available in different mounting techniques, e.g. screw-in, weld-in or plug-in, with connection flange, or other.
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Thermocouple Probes ( Model: K Type TPK-xx / T type TPT-xx )
Bead Probe TPK-01
-50 °C ~ 200 °C / -58 °F ~ 392 °F
Bead Probe TPK-01G Glass Fiber
-50 °C ~ 450 °C / -58 °F ~ 932 ° F
Bead Probe TPK-01-40G
-50 °C ~ 180 °C / -58 °F ~ 356 °F wire diameter
40 gauge for measuring of air temperatures. 4ft. wire
Flat Leaf Surface Probe
-50 °C ~ 300 °C / -58 °F ~ 572 °F
for measuring of surface temperatures.
Model: TPK-02A 0.1 mm thickness (measuring point)
2.0 mm width, L: 84mm (Flat leaf) + 930 mm (Straight Cable)
Model: TPK-02B 0.1 mm thickness (measuring point)
5.0 mm width, L: 84mm (Flat leaf) + 930 mm (Straight Cable)
Probe: TPT-01 ( T Type)
-199 °C ~ 200 °C / -58 °F ~ 392 °F
Bead Probe TPT-01-40G ( T Type)
-50 °C ~ 180 °C / -58 °F ~ 356 °F
Immersion Probe TPK-03
-50 °C ~ 800 °C / -58 °F ~ 1472 °F
General purpose needle
type with stainless point head.
Immersion Probe TPK-03S
-50 °C ~ 800 °C / -58 °F ~ 1472 °F
Surface Probe TPK-04, TPK-04L, TPK-04L Surface
temperature probe.
-50 °C ~ 500 °C / -58 °F ~ 932 °F
Fast response probe.
Air Probe TPK-05
-50 °C ~ 600 °C / -58 °F ~ 1120 °F
Fast response probe.
Roller Probe TPK-06
-50 °C ~ 250 °C / -58 °F ~ 482 °F
Fast response probe.
Magnetized Probe TPK -07
-50 °C ~ 250 °C / -58 °F ~ 482 °F
Fast response probe.
Immersion Probe TPK-03XP
-50 °C ~ 800 °C / -58 °F ~ 1472 °F for measuring temperature of liquids, semi solid such as oils, rubbers, plastics, powder, clays, meats, fruits, frozen foodstuffs.
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Watlow provides more than 80 years of manufacturing, research and quality for your temperature sensing needs. A tremendous stock of general application, mineral insulated, base and noble metal thermocouples are available.
Watlow’s MICROCOILTM, Radio Frequency Thermocouple Probe (TR)and True Surface Thermocouples (TST) all incorporate isothermal physical principles to achieve superior surface temperature measurement. The isothermal design provides accurate sensing because the areas of the sensor that are exposed to normal process variances are positioned outside the thermal gradient.
Features
Wide temperature range from -200 to 2200°C (-328 to 4000°F)
Fiberglass insulated thermocouples are capable of temperatures up to
480°C (900°F) for continuous operation
Grounded, ungrounded exposed junctions
Same day delivery on millions of products
Custom manufactured thermocouples
Applications
Plastic injection molding machinery
Food processing equipment
Engine and turbine exhaust gas
Semiconductor processing
Heat treating and metals processing
Medical equipment
Aerospace industries
Packaging equipment
Test stands
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Tu-Pak® is Athena’s trademark for metal-sheathed, mineral-insulated (MI) thermocouple material. It is a departure from the traditional assembly of tubes, wires and insulators. It has a unit-construction with no replacement parts. Tu-Pak has improved thermal response, greater flexibility and, size for size, it is longer lasting than traditional types.
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A complete range of thermocouples are available for K, T, J, E, R/S, B, and C calibrations, Handheld, surface, self adhesive, magnetic, wireless, industrial, high temperature and cryogenic manufactured to your specifications or available off the shelf for quick delivery
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Thermocouples Pt 100, DIN EN 60751
Model 42-Pt 100
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Tempsens an ISO 9001 company offers Master Sensors that are used with an accurate temperature source to evaluate the performance of the process and for testing process.
Tempsens provide Master Sensors for both Thermocouple & RTD.
RTD Master Sensors:
- Accuracy upto 1/10, 1/5, 1/3, 1/2 Din, Class A
- Sheath material: SS316 and Inconel
Thermocouple Master Sensors:
- Available for K, N, R, S type thermocouple
- Accuracy upto special, class 1
- sheath material: inconel & Ceramic
Cold Junction Probes are available for J, K, E, N, R, S, B type thermocouple.
Dual Probe is also possible in one Housing.
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Mineral Insulated Thermocouples are manufactured from mineral oxide insulated metal sheathed cable. Mineral Insulated Cable consists of thermocouple wire insulated by compacted magnesium oxide surrounded by a metal sheath. TCP's Thermo-Pak M. I. Cable is manufactured to exacting standards from the highest quality materials available to ensure accurate and reliable performance with long life. Mineral insulated thermocouples are more durable, faster responding, longer lasting and capable for use at higher temperatures than ceramic insulator or fiberglass insulated thermocouples because the wires are encased and protected by compacted insulation and the metal sheath. Maximum operating temperatures of thermo-pak manufactured thermocouples are determined by the wire calibration type and the sheath alloy selected.
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ME 1053 Mineral Insulated Thermocouple with 3-pin Plug
Mineral insulated Thermocouples are metal sheathed and have magnesiumoxide (MgO) insulation offering a sealed rugged enclosure capable of withstanding not only very high temperatures, pressure but also excessive vibration.
MI sensors are flexible and are available as of 0,25 mm
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- Compact
- Bendible
- Vibration resistant
- Fast response
- Fixed cable, plug as also conncetion head
Applications
Chemical engineering
Petro Chemistry
Food and Beverage
Thermprocess
Boiler
Plast and Fibre
Pulp and paper
Research and Development
Main attributes
Type L to DIN 43710
Type J and K to DIN EN 60 584
Sheath made of 1.4541 (max. 800 °C)
or 2.4816 (max. 1100 °C)
Response time depending from dimensions
T50 from 0,06 s (0.5 mm diam) onwards
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Tempsens produces a range of miniature thermocouples in 0.5mm, 1mm, 1.5mm, and 2mm diameters in mineral insulated formats.These sensors are available with various termination configurations like flying leads, miniature connectors, LEMO connectors, heads etc.
Our miniature section is equipped with 1 laser welding, 2 micro plasma welding and 6 argon welding machines.We have capacity to produce miniature thermocouples more than 10,000 sensors per month.
Features:
- All Products are available in variety of material
- Temperature range -200°C to 1600°C
Application:
- Power Plant
- Glass Industry
- Semi-conductor Industry
- Chemical Industry
- Petrochemical Industry
- Industrial storage tanks
- Oil & Refinery
- Steel Industry
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MAIN FEATURES
- Glass Encapsulated for Long Term Stability & Reliability
- High Stability: <0.1°C/Y
- Small Size: ø 0.8mmx1.4mm
- High Resistance Accuracy: 1%
- Quick Response Time: 3s
- Wide Temp. Range: -55°C to 250°C
APPLICATIONS
- Temperature sensing for laser diodes, optical components, etc.
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Thermistors tend to be more accurate than RTD's and thermocouples, but they have a much more limited temperature range because of their marked non-linearity.
A Thermistor capitalizes on the fact that the electrical resistance of a material changes as its temperature changes. Thermistors rely on the resistance change in a ceramic semiconductor, with the resistance dropping non-linearly with a temperature rise.
Thermistors can be a low cost solution to temperature measurement. They tend to have large signal outputs and their small size permits fast response to temperature changes. UE Thermistors are used to measure temperatures from -45° to 260° C (-50° to 500° F)
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5500 Series Pencil Thermocouple
Ideal for Applications Under 900°F (480°C)
Small Diameter Thermocouple with Fiberglass Insulation
Used Extensively for Food Application
Commonly Installed with Compression Fittings
Used in a Variety of Industries
Other products available:
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Thermocouple & RTDs
Tempsens an ISO 9001:2000 company offers a wide range of Thermocouples and RTDs that are reliable, accurate and fast responding.
Tempsens Thermocouples are available as
o Base Metal Thermocouples (Type J, K, T, E, N),
o Noble Metal Thermocouples (Type R, S, B) and
o Special Thermocouples such as Squzeed Thermocouple, miniature sensors, vibration proof sensors, Trilevel Thermocouple, multipoint sensors, high accuracy sensors, Coated Thermocouple, Thermocouples with Thermowells.
Features of thermocouples
- Temperature range -200°C to 1700°C
- Simplex/Duplex/Multipoint configuration
- Protection sheath of SS316, SS310, HRS446, inconel, Monel, ceramic 99.7% Allumina, silicon carbide etc. depending on the application.
Tempsens RTDs Features:
- Temperature range 0°C to 400°C, special sensors upto 850 deg C can be provided
- Accuracy available in class A, B, 1/2,1/3, 1/5, and 1/10 Din
- Wire connection 2, 3, 4
- Outer protection sheath of SS304, SS316,SS310, inconel
- Special RTDs such as Slide shoe RTD, RTD with Thermowells, Vibration proof RTD for DG sets, Bearing & Winding Temperature RTDs are also available.
Application:
%uF076 Power Plant
%uF076 Oil & Refinery
%uF076 Gas Plant
%uF076 Steel Industry
%uF076 Water Lining
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PT100 – Temperature probes Part No.: 3173-..
- 4-wire DIN A temperature probe, -50° C..+120°C
- Screw-in probe R1/8", stainless steel
- Sensor diameter 3 mm
- Sensor length 24 mm
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WORM Flexible Temperature Sensor
Unlike straight temperature sensors, our WORM flexible RTD and thermocouple temperature sensors bend and slide right into a thermowell without having to remove the enclosure or assembly components.
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Thermocouples can measure temperatures over wide ranges, inexpensively. They are very rugged, but they are not as accurate as RTDs and thermistors.
A thermocouple is basically two strips of wires of dissimilar metals. These metal wires are joined at one end and the voltage is measured at the other end. Changes in the temperature at the juncture induce a change in electromotive force (emf) at the other end. As the temperature goes up, this output emf of the thermocouple rises, though not necessarily linearly.
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ATEX or PED pyrometer assemblies
Different ranges of temperature assemblies specially developed for the chemical and petrochemical industries.
Temperature assemblies with or without thermowell
IP54 to IP67 ingress protection
Simple protection or EEx "i", "e" or "d" safety protection
DAN, DAN V, PSX V type connection head, etc.
J thermocouple from -20 °C to +700 °C
K thermocouple from 0 °C to 1,100 °C
Other types available as an option: T, N, R, S, B, W
Standard material - 316L stainless steel. Various materials and coatings available as an option
ATEX and PED directives: see the ATEX/PED and EMC chapter, on the right-hand side of the home page.
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Predection tube Form AM, AK, B, BM, MA
Measuring range -200.. +570 up to -200... 1600 °C
Connection G1/2, sliding flange
Material of predective tubes steel, st. st., ceramics
Sensor FeCu-Ni, NiCr-Ni, class 2
Option head mounted transmitter 4-20 mA
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