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BENCHMIKE 283 - Off-line tube samples ID/OD/Wall Measurement System
For precision ID, OD, and Wall Thickness measurements, simply place a tube sample on the ID/OD/Wall fixture and the BenchMike will calculate all the dimensions. The ID/OD/Wall fixture can also automatically rotate a sample to a pre-defined number of positions for measurements at multiple points around the product. This rotation allows for the calculation of concentricity and ovality of the tube. The graphical user interface has options to view the rotational cross section of the product and a graph that shows deviation or variation at the various rotational degrees of measurement.
Features:
* Measures over tube samples of diameter from 0.075 up to 50mm (depending on fixture used)
* accuracy of +/-0.9micron
Benefits:
1- Ease of use & repeatability from one operator to another
2- Accuracy of measurements thanks to the laser scanning technology
3- User-friendliness of the graphical interface and of the principle of measurement
Several fixtures are offered to measure outside diameters/other dimensions of tubes: V-blocks, rotating mandrels, translation slides...
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Hydratron has many years of experience in designing and manufacturing Relief Valve Test Benches ( PSV Test Benches ) which are suitable for testing 1/2" up to 24" valves having screwed or flanged connections at pressure of upto 14,500 PSI ( 1,000 Bar ) using water or gas as the test medium.
Valves under test can either be hydraulically clamped or fastened to the test bed and safety shields are fitted to protect the operator.
Panel mounted test gauges monitor the pressure in the valve undergoing test and full data logging facilities can be provided which allow charts to be produced and test data to be stored for future reference.
Portable units can be supplied with fork lift pockets or mounted within containers complete with lifting tackle, work bench and vice.
Alternatively static units are available for installation in maintenance workshops or production lines.
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For the testing of furniture and furniture parts in correspondance with the standard we´ve developed, in cooperation with reputable and certificated testing institutes, a wide range of furniture test rigs and accessories. The basis of modular construction of our test rigs enables us to react with high flexibility to the broad testing requirements of industry and research. With our solution to run various testing modules with one complex control unit and an extensive testing software, we meet the demands with regard to analysis and documentation of testing results.
alternating bending test rig:
- testing of seat, back rest, arm rests, foot rest etc.
- basic test frame with variable-height main arm (electromotoric setting) and transversal arm (manual setting)
- wide range of fixtures included
- it´s possible to be equipped with up to 4 load controlled or load/path-controlled actuators (pneumatic test axles)
- testing forces up to 1500 / 2500 / 4500 (!) N depending on actuator module
- testing height up to 500 mm
- Operation with the central control unit
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For the testing of furniture and furniture parts in correspondance with the standard we´ve developed, in cooperation with reputable and certificated testing institutes, a wide range of furniture test rigs and accessories. The basis of modular construction of our test rigs enables us to react with high flexibility to the broad testing requirements of industry and research. With our solution to run various testing modules with one complex control unit and an extensive testing software, we meet the demands with regard to analysis and documentation of testing results. Our plc-controlled test rigs are conceived for users which need both furniture testing corresponding with the standards and an easy handling.
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A full range of Valve Test Rigs and Benches are available from Hydratron which are suitable for testing all kinds of valves including pressure relief, safety relief, ball, needle, gate, butterfly, globe and actuator controlled valves.
Valves can be tested using either gas or liquid as the test medium at pressures of up to 30,000 PSI ( 2,000 Bar )
Hydratron can supply test rigs having either screwed test stubs on to which test flanges can be screwed or fully adjustable hydraulic clamping systems. Interlocked test compartments can be included so test pressure cannot be applied to the valve under test until the valve is fully clamped in position.
Basic manual controls are standard but fully automated PLC controlled test rigs can be especially manufactured to order.
Full instrumentation is provided whilst full data logging is an option which allows charts of the test to be printed and data to be stored for future reference.
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Control valve test rig
Ventil manufactures a wide range of control valve test units for testing and (re)adjusting all sorts of Globe-, Camflex-, and Waver type control valves according to the international test standards as ANSI/FCI. The Ventil test units can be used for;
* Seat leakage testing and classification
* Body testing
* Stroking the trim
The optimal functioning of the Control valve not only exists of sufficient body & seat tightness, but more important, the total "performance" of the valve and its controls! For an accurate and reliable working effect the valve body, actuator, positioner, regulators etc. most work in a strict harmony!
Control valve test unit capabilities
* Range DN15 - 900 mm. / ½ - 36"
* Horizontal (stem vertical) or tilting clamping system.
* Clamping on the inlet flange, both flanges or (proportional clamping) between the clamping tables.
* 1 - 2000 tons of clamping force.
* With no or limited linear force on the valve body.
* Test pressure range: from vacuum up to 2000 bar / 30,000 PSI.
* Leakage range 0 - 1000 ln/min. 2100 scfh.
* Test- & operation of all sorts of linear or quarter turn actuators and controls.
* Test medium: Liquid, Compressed Air, Nitrogen, Helium or Hydrogen.
Optional features
* Computer registration system.
* Valve performance testing, considering; measuring of the stroke measuring,
open/close time and torque measuring.
* Fugitive emission and cryogenic test facilities.
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Safety valve test station VC25SRV
The Ventil VC25-SRV safety (relief) valve test rig allows testing with air and liquid and is designed to comply with API-567 for flow design and API-527 for seat tightness testing. The VC25SRV features a hydraulic operated 3-claw clamping system, design for quick clamping of safety valves with flanged and thread connections.
The test unit can apply a clamping force of 25 metric tons and suitable to test valves in range 1/2"-10" The VC25SRV safety valve test rig has a build in accumulator to comply with the safety valve test standards.
Standard features
- Auto claw clamping system.
- Stainless steel water reservoir.
- Gas and liquid testing.
- Bubble counter according to API 527.
- Stainless steel control panel.
- Safety screen.
- Interlock system preventing release of claws when pressurised.
- Skid mounted.
- Delivered ready for use.
Options
- Booster or compressor system for generating high pressure air.
- Computer registration system (CRS).
- Auto test system, auto control of ramp rate to meet ASME specification.
- Portable grinding/ lapping unit.
For more information and other types please visit our web site www.ventil.nl
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Ventil designs, manufactures and delivers test units for pressure testing any type of Gate-, Globe-, Plug-, Ball-, Check-, Slide- and Butterfly valve according to all international test standards.
Capabilities
√ Machine available up to DN 2200 mm. / 86”
√ Horizontal (stem vertical), vertical (stem horizontal) or tilting clamping
system.
√ Clamping on the inlet flange, both flanges or (proportional clamping)
between the clamping tables.
√ Without or limited linear force on the valve body.
√ Test pressure range: from vacuum up to 2000 bar / 30,000 PSI.
Optional features
√ Computer registration system.
√ Full automatic operation system.
√ Testing one or a complete series of valves.
√ Automatic open close action.
√ Valve performance testing, considering; measuring of the stroke
measuring,
√ Open/close time and torque measuring.
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Fully automatic test bench to test all compressed air breathing apparatus, masks and total encapsulating suits. Bar code and transponder reader, Web Cam to record the pressure gauge indication. Comes with complete test and administration software.
- Fully automatic
- Preset test programmes
- Barcode- und transponderreader integrated
- Webcam for gauge check
- Linked to material management software
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Test Benches, Cold generator group, Air generator group, Pulse benches, vibration benches with two or three axes Y or Z...
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MECHANICAL TEST RIGS
Rigs for automotive, railway, aerospace and civil engineering testing :
- Seating test rigs
- Safety belt test rigs
- Suspension component test rigs
- Steering test rigs
- Transmission test rigs
- Test rigs for structures
- Test rigs for shock-absorbers
- Test rigs for rail bogies
- Tribometers
- Crash-test installations, etc.
FLUIDS TEST RIGS
Rigs for automotive, railway, aerospace, agricultural and civil engineering testing, measuring instruments :
- Static pressurisation
- Dynamic pulsed high-pressure testing
- Bursting tests
- Characterisation of circuits and components
under flow and under pressure
- Leak-testing...
Types of fluids that can be used :
Mineral oils, PAG oils, Skydrol, organic esters, glycol solutions, pure ethylene glycol, fuels, air, nitrogen.
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Automatic production test stand for assembling, running in and testing of rear brakes of operating machines.
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High-pressure hoses or hose assemblies have to be tested before delivery. The requirements are going further then only pressure testing. More often end users ask suppliers for more specific characteristics of hoses.
Resato hose testing machines are delivered to end users in a production environment as well as hose distributors and hose testing laboratories. The Resato machine will give you a certificate which is your quality release document.
Examples of applications in the hose tes
Hydraulic pressure testing.
Gas pressure testing.
Burst pressure testing.
Length, rotation and expansion measurements during pressurization.
WE ARE LOOKING FOR A DISTRIBUTOR IN ITALY. Please contact us if you are interested!
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HYDRAULIC PUMPS AND MOTORS TEST STAND
Automatic production test stand for hydraulic pumps and motors.
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BPVF1 is a test stand used for the check of the obstruction degree of oil filters.
Particularly it is used to check the efficiency of overhauled filters.
The test carry out an equal oil flow, at the same time, trough the new filter and the overhauled filter.
With a check of the pressure drop we can identify the acceptability or not of the filters
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Cylinder Test Stand
Standard:
• ISO 11439 • ISO9809_Part1
Application:
•Computerized cycling test stand widely used for (CNG) cylinders'inspection and testing, such as cycling & strength test as well as other pressure vessels, portable fire extinguishers, etc.
•Service Object: product inspection, R&D Dep of cylinder manufacturers, supervision and examination station of product quality, labs of institutes, etc.
Technical data:
•Test pressure: Max.80Mpa
•Test port: 1 port (or Customized)
•Test medium: Hydraulic oil/ Water
•Constant pressure precision: -2%～+2%；
•Timing Range: 0~1000h
•Frequency: Max.15cycles/min
•Pulsing cycles: ≥1 million cycles
•Power source: 220V AC
•Dimension:a)Power Station: 1800 mm ×1000 mm × 1800mm
b)PC console: Customized Size
Features:
•Automatic operation controlled by PC + PLC. High speed data acquisition system supports real-time display of pressure values, time and pressure-time curves, etc.
•Test result saved automatically when emergency or power down happens accidently.
•User configuration on output pressure, frequency and the rate of pressure rise is allowed.
•Stable and reliable IVS test software, easy operation and monitor.
•Emergency stop system protects operators and equipment to the utmost extent.
•World-class Pumps, valves, tubing and fittings provides high test precision, stability, and easy maintenance.
•All hydraulic parts are made of 316 stainless steel material, suitable for most of the liquid medium.
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GEARBOX TEST STAND
Test stand for RTM 322 engine gearbox Speed: 45.000 rpm Fluids: MIL-L-7808 oil, JP4 jet fuel
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Hose Test stand
Standard:
• ISO 6803 • SAE J 343 • SAE J 1405
Application:
•For impulse test on automobile steering hose, brake hose, air-conditioner hose, fuel pipe, cooling water pipe, radiator hose, heater hose, air filter hose, turbo, Booster system hose , engineering hydraulic hose, aerospace hose & hose assemblies, other pipes or end fittings , heat exchanger , air conditioner, filter, etc
Technical data:
•Max impulse pressure: 70Mpa (Accuracy: 0.1Mpa)
•Test waveform: Basic Square Waveform, T Waveform, Triangle Waveform, Sine Waveform *(Optional)
•Frequency: 0~1.5Hz (Depends on the total volume & physical character.)
•Ambient temperature: Normal Temp or -40~150±3℃
•Medium temperature: Normal Temp~150±3℃ or -40~150±3℃
•Test pieces: 2-8 pcs (Depends on the total volume & physical character.)
•Test medium: Hydraulic oil or DOT
•Pulsing cycles: >10 million cycles
•Test waveform: Basic Square Waveform, T Waveform, Triangle Waveform, Sine Waveform *(Optional)
•Mounting mode: 1800 or 900 (As per the standard)
Features:
•Automated test system with high speed data acquisition system.
•History screen and real-time display of pressure-time curves.
•Test data saved automatically when emergency happens accidently.
•IVS test software is programmable, stable and reliable.
•Automatic pressure maintaining reduced the system working time, enhanced the stability, life time and testing pressure precision.
•Emergency stop against Overpressure/overload, rupture or leaks etc.
•Installing distance adjustable freely as per hoses’ minimum bend radius and test standards.
•Impulse test with flexing or without flexing. *(Optional)
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.Hose size : 1/4" to 2"
.Max. test pressure 1.500 bar (21.000 PSI)
.Maximum hoses per test : 5 hoses
.Manifold : 5 outputs 3/8" Whitworth
.Test liquid : water
.Air inlet : 8 bar
.Internal light is optional
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"BPSXX/A" are test stands for burst test and static test of flexible hoses or other hydraulic components. (Versions up to 3000, 5000 or 6000 bar)
BPS XX / A are test stands for burst test and static test of flexible hoses and other components as coupling, valves, cylinders etc, through a circuit with an
air driven pump.
The machines allows to test one component at the same time.
The connection system has two manifolds, one fixed and one movable. Is possible to test hoses with every type of fittings. The connection is made screwing the hose fitting to the adaptors thread.
The cycle of test stand allows:
- connection of the hose ( component );
- control of screw type;
- proof test: min. pressure 150 bar (2,175 psi) for BPS30 30 bar (435 psi) for the others
- burst test;
The test stand can use a hydraulic oil or also emulsion water-oil.
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Hydraulic Test Stand
Standard:
•ISO 11439 •ISO9809
Application:
•Proof pressure test and volumetric expansion measuring for cylinders as well as other pressure vessels and portable fire extinguisher, etc.
Technical data:
•Test pressure: 0～200MPa
•Test port: 1 port (Or Customized)
•Constant pressure precision: ±2% F.S
•Constant pressure range: 2%～100%F.S
•Drive method: Air Driven (7bar compressed air)
•Volumetric expansion precision: ±0.1ml
•Water jacket sealing: Cylinder automatic seal
•Sensor accuracy: ≤±0.5% F.S
•Clamping Method: Hoisting
•Dimension: a) Power station: 1200mm×600mm×1000mm
b) Water Jacket: (according to the cylinder size)
Features:
•Water jacket method to measure the rate of expansion.
•Automatic operation controlled by PC. High speed data acquisition system supports real-time display of pressure values, time and pressure-time curves, etc.
•Test result saved automatically even when power down happens accidently.
•User configuration on output pressure and the rate of pressure rise.
•Stable and reliable IVS test software, easy operation and monitor.
•Large flow capacity water pump and weighing devices is provided, automatic reading of cylinder volumes, testing pump made in USA provides a wide range of output pressure.
•All high pressure valves, tubing and fittings made in USA with 316SS to guarantee high test precision and stability.
•Most of the liquid medium is available.
•water jackets designed as explosion-proof structure, safer and easier in operation.
•Emergency stop and automatically unloading the high pressure against power off, unnormal pressure or leaks etc.
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Hydrostatic Test Stand
Standard:
• SAE.J517-100R • SAE.J2044-2002
Application:
•For Burst test and Proof Pressure test on various of Hose, Tubing, Pipe and Coupling.
Technical Data:
•Test pressure: Max. 400Mpa
•Test medium: Water/Oil (Optional)
•Medium temperature: -40℃~150℃±3℃ (Optional)
•Test pieces: 1 pc
•Pressure precision: ±0.5%FS (For higher precision, please contact the factory )
•Timing range: 0~999 h
•Driven air:≤7 bar compressed air
•Power: 220V AC
•Dimension: 1500mm×1000mm×1200mm
Features:
•Fully automatic operation controlled by PLC, supports real time display of pressure values and time, etc.
•Test time can be set freely, and automatically stops after finishing the test.
•Unmanned testing site monitored by camera at real time, (optional).
•All high pressure valves, pump, tubing and fittings made in USA with 316SS to guarantee the high testing precision and stability, and suitable for most of the liquid test medium.
•Automatically alarms and terminates the test against over-load,overtime and leakage.
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Test benches
L’Orange developed a manual test stand that is designed for servicing fuel injection valves of medium class diesel engines. It combines assembly device, test stand and booster to one unit and is suited excellently for assembling and testing work on injection pumps, safety valves and similar precision components that require special care.
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BSP2 is a production test stand for running in and testing of hydraulic single pumps right or left, gear pumps or not. The machine allows to verify the performances of the pumps in accordance with all the necessary qualifications of the final product.
The test will be carried out automatically with a cycle for each type of pump. The test stand can test pumps up to a flow of 50 lt/1’ (13 gpm) and pressure up to 320 bar (4,641 psi) considering the power of the electric motor of 25 CV.
On this standard version pumps must be installed screwing flange in the driver and oil pipes on the connections. On request is possible to supply an automatic locking equipment in accordance with the type of customer’s pump.
The test stand has a PC module for the automatic execution of the test and a BIMAL software in order to recorder all data and print a final report. Moreover the PC includes a special data acquisition software to point out the performances of the pumps to use for laboratory tests.
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CFR F1/F2 Octane
The gold standard for octane determination of gasoline, the CFR® F1/F2 combines both globally-accepted methods for octane determination in one reconfigurable system. The CFR F1/F2 can be set up for either ASTM® D2699 (IP 237) Standard Test Method for Research Octane Number (RON) or ASTM D2700 (IP 236) Standard Test Method for Motor Octane Number (MON). CFR units are recognized worldwide for producing consistent, accurate test results in determining combustion characteristics of automotive gasolines, aviation gasoline and diesel fuels.
CFR F4 Aviation
The CFR® F4 is the globally accepted gold standard for octane determination of aviation gasoline and aviation gasoline blending components. It conforms to ASTM® D909 (IP 119) Standard Test Method for Knock Characteristics of Aviation Gasolines by the Supercharge Method. CFR F4 engines meet demanding quality standards to ensure reliable test results. CFR units are recognized worldwide for producing consistent, accurate test results in determining the combustion characteristics of automobile and aviation gasolines and diesel fuels.
CFR F5 Cetane
The CFR® F5 is the globally accepted gold standard for determining the ignition quality of diesel fuels and diesel-fuel blending components. It conforms to ASTM® D613 (IP 41) Standard Test Method for Cetane Number of Diesel Fuel Oil. CFR F5 engines meet demanding quality standards to ensure reliable test results. CFR units are recognized worldwide for producing consistent, accurate test results in determining the combustion characteristics of automotive and aviation gasolines and diesel fuels.
CFR FIT Cetane
The latest addition to Dresser Waukesha's fuel testing product line-up is FIT® a fuel ignition test unit for Derived Cetane Number of Diesel Fuels. FIT measures the ignition delay of a diesel fuel under prescribed conditions and uses a simple equation to convert the measured ignition delay into a Derived Cetane Number (DCN) as outlined in the ASTM® Method D-7170-08. The FIT unit is a refinery laboratory quality control tool and ignition research instrument that is compact, easy to use and operates with short cycle times for high throughput.
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Production test stand for electrically, hydraulically, manually, pneumatically operated directional control valves.
BV 80 / A is an hydraulic test stand used for testing electrically (solenoid), hydraulically, manually, pneumatically operated valves and directional controls. The hydraulic plant allows flow testing, set relief valve, direct leakage measure spools and check valves, test with pressure in tank-line
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Safety valve test benches for testing safety and shutoff valves from ½”up to 24”. The units are equipped with an automatic hydraulic clamping device. All hydraulic tests and high pressure gas tests are possible. The benche can be equipped with all kind of options such as a digital bubble test, computer storage and printouts.
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Aerospace OEMs and their suppliers require quality air flow measurements of passages in both aircraft and land-based turbine engine components. Each OEM has a unique testing specification and their suppliers must be flexible with the test procedures in order to comply. Accuracy, repeatability, throughput, and availability are critical elements in the design of the Test System. As a “standard” product, these test stands are constantly undergoing system-wide improvements.
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The Model 4950 Two-Roll Chassis Dynamometer provides an excellent platform for single axle vehicle and vehicle corner NVH testing. The corner fixtures provide the capability to test one or two full-suspension corners with full instrumentation for performance monitoring, along with NVH data.
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The experience gained during several years in planning and achievement of test systems allows us to offer a complete range of applications for the most different needs of testing in the engine sector, especially for car traction, public transport, military resources, tramline and railway traction, marine engines, without ignoring the most recent requests in the area of electric and hybrid traction.
The sectors served are traditionally those connected to research and development, maintenance and production.
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