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ETA™ physical test systems
Quality assurance with high precision
High productivity requires appropriate process equipment combined with efficient inline and offline quality assurance systems. In order to optimize the production process, which means balancing highest throughput and defined quality, precise measurements are of key importance.
AudioDev offers a complete family of ETA inline and offline measurement systems. Based on the core competences in Spectrometry and Laser Technology, the measurement systems generate the most precise measurements. Most systems are turn-key solutions equipped with state-of-the-art hardware and software modules, designed for easy operation.
ETA-systems belong to the most efficient and reliable process control systems installed at manufacturing facilities worldwide.
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YXLON unipolar constant potential X-ray systems include 2.25 kW and 4.5 kW versions. The 2.25 kW X-ray systems have been designed and configured primarily for use in manual, semi-automated and fully automated radioscopic applications. The high energy and high dose rates of the unipolar 4.5 kW X-ray systems make them excellent candidates not only for radiographic and radioscopic applications but also for dosimetry and scanning methods like computertomography.
The typical application of each X-ray system is tailored towards specific target areas like low density applications, biological specimens (pathology), plastics and rubber compounds (MG103) and aluminum and steel applications like casting X-ray inspection (MG165 and MG226).
The unipolar 40kHz X-ray systems feature a very high output stability, a precise energy setting and an extremely fast change over to any selected new value. Any fluctuation or deviation of set values is controlled and corrected within microseconds. In addition these features reduce inspection times considerably and highly qualify the X-ray systems for inline inspection in fast, completely automated production lines.
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YXLON tire inspection systems can be used for a variety of applications: whether testing prototypes under load or quality ensuring inline mass production, whether investigating passenger cars, truck bus or off the road tires – the high resolution of images produces by YXLON´s non destructive testing systems, enables you to take fast and fact based decisions.
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GE Inspection Technologies designs, manufactures and supports stationary testing machines based on ultrasonic and X-ray technology for online and offline applications in the manufacturing processes as well as mobile systems for field applications. In addition, we offer systems based on Eddy Current technology and special systems in the field of metrology.
Our testing machines and systems are designed to perform individual manufacturing tests and / or to fulfill international Nondestructive Testing (NDT) standards for final acceptance test.
We offer a wide range of standard systems for numerous applications – including all former Krautkramer, Seifert and Nutronik products – to suit all specifications. Additionally, we can provide a customized solution for your specific need.
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Modular inspection systems for sorting and process monitoring
Our inspection systems for tile sorting and screen print monitoring are based on the ColourBrain® technology for colour cameras and automatic colour calibration. The CeraVision® inspection systems continuously measure the visual colour appearance and sort according to colour shades. The smallest surface and edge defects are reliably detected and sorted out, even at high cycle and belt speeds.
CeraVision®
Single Track:
Standard system for tile sizes of 100 x 100 mm2 to 600 x 1200 mm2
Double Track: System with extremely high sorting rate for small tile sizes
Multi Track: Four track system for small tile sizes (50 x 50 mm2)
XL System: For tiles wider than 600 mm
CeraScreener®
Standard system for tile sizes up to 330 x 330 mm2 (fired)
or 370 x 370 mm2 (not fired)
XL station for tile sizes up to 600 x 900 mm2 (fired) or 670 x 1000 mm2 (not fired)
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Food product processing requires a variety of operations, such as sorting based on dimensions, shape and colour, on processing lines that run at very high speeds.
LMI's non-contact sensor vision technologies are ideal for such applications. Integrated into a single rugged and lightweight housing, our sensors dramatically reduce the costs and calibration challenges associated with machine vision component implementation. This measurably increases the quality of the final product by supplying our customers with synchronized real-time data for 100% inspection via smart sensors.
Our Food applications division works closely with System Integrators & Original Equipment Machine Suppliers to deliver the most effective solutions for their particular sensor vision needs.
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ForeSightTM Vision Inspection Station from Delkor Systems visually scans and evaluates up to 500 individual product containers per minute. The ForeSight’s vision sensor technology scans the surface features of each package to identify missing, misaligned or damaged closure components, as well as tipped, double-stacked or wrong-size containers.
The ForeSight system evaluates each product’s visual image against a quality-standard algorithm in software to determine which items have to be diverted from normal product flow. For defective parts, the software activates a nondestructive reject mechanism to safely direct the non-conforming package onto a sidetrack conveyor where it can be manually inspected and, possibly, re-introduced into the product stream, thereby reducing waste. Initial applications include the inspection of lid and overcap closures for cultured dairy products in tapered cup containers.
The ForeSight Vision Inspection Station is engineered and constructed to provide a NEMA 4 level of protection to withstand the washdown environment common to the food and beverage industries
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Extrusion line for Determination of Film Quality
Stand-alone extruder KE 30 with Film quality analyzer and FSR
The Film Quality Analyzer measures the transparency and optically checks the quality of blown or flat films on a laboratory or production scale. The instrument detects in-line and differentiates between
• black specks
• gels
• fisheyes
• holes
These faults are classified acc. to their type and allocated to size classes.
The film is assessed on the basis of the number of faults and their size distribution.
Evaluation is done automatically through a comfortable Windows® 9x or NT software.
All data are stored in a database and can be imported by commercial programs.
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Features:
- Inspection table is laminated with adequate number of tubes provided underneath and overhead the glass with variable lighting arrangement.
- Push button controls are given on the drive box on the right hand side.
- Cloth can run in FORWARD as well as in REVERSE direction instantaneously.
- Fabric runs face in/face out
- Special jogging or inching device is provided to stop the machine at the right location of the defect.
- Soft start and instantaneous stoppage of fabric.
- Automatic stop arrangement to stop the machine at the end of the fabric piece.
- Robust and attractive design.
- Bow bar has been provided in the batching device to open out the creases in the fabric.
- Perfectly aligned straight edges in tunes of +/- 1 to 2mm in our model with automatic edge guiding system. The device comes with an electronically operated motorized screw type arrangement, thus doing away with requirements such as compressed air etc.
- Perfect tension during the flow of the fabric is provided using guide roll assembly, thus no hassles of nip rolls.
- Meter Counter is installed in front on platform top for easy reading.
- Specially designed Thyristor based DC drive with MCB's for auto tripping of the machine.
- World renown AC drives with companies such as DELTA, ALLEN BRADLY, SEIMENS, TELEMECHANIQUE, etc. can be provided on our machines
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INSPECTION MACHINE
FOR FABRICS WITH PLATFORM
Mod. ISP 220
The inspection, winding and plaiting machine with platform Mod. ISP 180 PLAIT / ROLLS,
Allows a check of the fabric quality.
Tanks at the linear geometry of the drawing, to the sensitive system of synchronization and the motorization of all the rolls of delay fabric, the machine is excellently for the verification of elastic fabrics to sweater and shuttle.
Besides, thanks to the management from PLC interfaced to inverter, the operator can modify in real time tension fabric and hardness roll.
With the addition of a platform to allow the operator a qualitative control more near at the fabric. The winding or PLAITING process happens behind the operator.
The machine can be inserted in an automatic layout of more inspection machine with an automatic packing
Technical characteristics:
• Inlet fabric from J-BOX with synchronization / Small rolls / Plait / Big rolls
• Inclined inspection table with rear light
• Up light
• Platform
• Auto-centring winding unit
• Winding of the roll
• Adjustable compactness of the rolls
• Adjustable fabric tension
• ø500 mm diameter knitted fabric rolls
• 3÷60 m/min. speed control without step.
Optional:
• Digital weight measuring system
• Automatic linear cut
• Wood or special light
• Comatex software for store all the faults
• Barcode labelling for more type of error
• Mark-fault one or more fault
• Doubling system in 2 or 4
• Packing system
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INSPECTION MACHINE
FRONT-REAR FOR TUBOLAR FABRICS
Mod. ISD 220
The inspection, winding machine, ISN NO STOP,
allows a check the quality of the front and the rear side of the fabric.
Thanks to the linear geometry and to a new system of drew-in of the fabric, the machine is able to check both the fabrics tubular that the fabrics in open, the new system of wrapping allows besides to wind the roll in hourly sense or ant-clockwise.
The machine is excellently for the verification of elastic fabrics to sweater and shuttle.
Besides, thanks to the management from PLC managed to inverter, and to the sensitive system of synchronization and the motorization of all the cylinders of transport fabric, the operator can modify in time real tension plotted and compactness roll.
Technical characteristics:
• Inlet fabric from Roll of plait
• Special draw-in of the fabric
• Double inclined inspection table with rear light
• Up light
• Auto-centring winding unit
• Winding of the roll in clockwise sense or ant-clockwise sense
• Adjustable compactness of the rolls
• Adjustable fabric tension
• ø500 mm diameter knitted fabric rolls
• 3÷60 m/min. speed control without step.
Optional:
• Digital weight measuring system
• Automatic linear cut
• Wood or special light
• Comatex software for store all the faults
• Barcode labelling for more type of error
• Mark-fault one or more fault
• Doubling system in 2 or 4
• Packing system
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The double flank gear rolling inspection is an easy and quick inspection method for gears. The inspection process can be carried out on the shop floor. It immediately enables the user to evaluate gears with regard to the total errors caused in production.
The double flank gear rolling inspection is, if used with modern evaluation equipment such as a PC, hardware and software, a very efficient and quick way of ensuring quality without any problems.
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INSPECTION MACHINE
FOR FABRICS DIRECTLY FROM THE RAMEUSE
Mod. ISN 220 NO STOP
The inspection, winding machine,
ISN NO STOP, allows a check of the fabric quality;this machine can be interfaced with the exit of Rameuse, or other machine kind calendar, without stop it. Tanks at the linear geometry of the drawing, to the sensitive system of synchronization and the motorization of all the rolls of delay fabric, the machine is excellently for the verification of elastic fabrics to sweater and shuttle.
Besides, thanks to the management from PLC interfaced to inverter, the operator can modify in real time tension fabric and hardness roll.
Technical characteristics:
• Inlet fabric from J-BOX with synchronization
• Inclined inspection table with rear light
• Up light
• Auto-centring winding unit
• Winding of the roll
• Adjustable compactness of the rolls
• Adjustable fabric tension
• ø500 mm diameter knitted fabric rolls
• 3÷60 m/min. speed control without step.
Optional:
• Digital weight measuring system
• Automatic linear cut
• Wood or special light
• Comatex software for store all the faults
• Barcode labelling for more type of error
• Mark-fault one or more fault
• Doubling system in 2 or 4
• Packing system
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Automatic inspection of edges
Automatic optical inspection and process monitoring of any edge shapes with camera systems of highest resolution and speed with modular inspection systems for each edge line in furniture or floor production.
0-defect guarantee for furniture edges
Safe detection of all defects for all edge profiles
Complete scanning of the top side, edge and bottom side
All defect images are displayed and stored, so that problems can be swiftly detected and improved0-defect guarantee in the profiling process
Smallest damages and edge disruptions are detected and sorted out reliably
Sorting with highest resolution at speeds up to 300 m/min
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Modular inspection systems for each production process
The ColourBrain® colour image processing procedure and an automatic colour calibration are the basis of our inspection modules for each process step. The ColourBrain® inspection systems continuously measure the colour impression and the printing sharpness for papers or decor foils, check the large panel directly after lamination and check each floor plank, tile, ceiling panel or furniture element for smallest surface and edge defects.
Automatic quality control of
- decorated fiber boards (flooring, laminate, MFC etc.)
- furniture elements
- flooring and ceiling coverings (PVC, ceiling panels)
- multilayer massive wood boards
- decor paper / decor foil
- CPL and HPL films or boards
- parquet
- ceramic tiles
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TENSIONLESS INSPECTION MACHINE
FOR ELASTOMER FABRICS WITH RELAX BELT
Mod. ISR 220
The inspection, winding tensionless machine
ISR 07’ TENSIONLESS,
provided of axial or tangential unwinding for big rolls, it’, an excellent machine for the elastomer fabrics.
The fabric gently comes situated, in the form of small folding, on a conveyor belt, that allows it to relax and particularly as it regards the elastic materials to resume its own elasticity. An additional conveyor belt incline ® (Exclusive Patent COMATEX) accompanies the fabric, without altering its acquired stability, to the summit of the table of inspection illuminated, where possible to view and mark the defects eventually found.
Before the end phase of winding, a special software Comatex combined to the electronic sensor of tension, it allows to maintain results of relaxation and to get rolls without residual tension.
Technical characteristics:
•Inlet fabric from J-BOX with synchronization / Small rolls / Plait / Big rolls
•Relax conveyor belt
•Patent conveyor belt
•Inclined inspection table with rear light
•Up light
•Auto-centring winding unit
•Reading fabric tension with adjustment of the bad tensions
•Winding of the roll
•Adjustable compactness of the rolls
•ø500 mm diameter knitted fabric rolls
•3÷60 m/min. speed control without step.
Optional:
•Digital weight measuring system
•Automatic linear cut
•Wood or special light
•Comatex software for store all the faults
•Barcode labelling for more type of error
•Mark-fault one or more fault
•Doubling system in 2 or 4
•Packing system
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TENSIONLESS INSPECTION MACHINE
FOR ELASTOMER FABRICS WITH RELAX BELT WITH PLATFORM
Mod. ISRP 220
The inspection, winding tensionless machine
ISR 07’ TENSIONLESS,
provided of axial or tangential unwinding for big rolls, it’, an excellent machine for the elastomer fabrics.
The fabric gently comes situated, in the form of small folding, on a conveyor belt, that allows it to relax and particularly as it regards the elastic materials to resume its own elasticity. An additional conveyor belt incline ® (Exclusive Patent COMATEX) accompanies the fabric, without altering its acquired stability, to the summit of the table of inspection illuminated, where possible to view and mark the defects eventually found.
Before the end phase of winding, a special software Comatex combined to the electronic sensor of tension, it allows to maintain results of relaxation and to get rolls without residual tension.
Technical characteristics:
•Inlet fabric from J-BOX with synchronization / Small rolls / Plait / Big rolls
•Relax conveyor belt
•Patent conveyor belt
•Inclined inspection table with rear light
•Up light
•Platform
•Auto-centring winding unit
•Reading fabric tension with adjustment of the bad tensions
•Winding of the roll
•Adjustable compactness of the rolls
•ø500 mm diameter knitted fabric rolls
•3÷60 m/min. speed control without step.
Optional:
•Digital weight measuring system
•Automatic linear cut
•Wood or special light
•Comatex software for store all the faults
•Barcode labelling for more type of error
•Mark-fault one or more fault
•Doubling system in 2 or 4
•Packing system
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Today, more than 3000 LMI/Selcom™ laser triangulation sensors are used throughout the tire manufacturing process worldwide. Sensors monitor thickness, profile and ply overlap, to name just a few applications. In-process sensing provides immediate feedback at critical stages in the production process. In this manner, faults may be found immediately and corrective action quickly applied.
Providing reliable data from surfaces with rapidly changing colour and surface properties, LMI systems integrate high frequency response 2D and 3D profiles from surfaces, monitoring items such as radial run-out, side wall profiles and tread extrusion contours.
Our Rubber & Tire applications division works closely with System Integrators & Original Equipment Machine Suppliers and Tire Manufacturers to deliver the most effective solutions for their particular sensor vision needs.
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Dynamic Systems Testing
Zwick provides test rigs and portal frames for the dynamic testing of systems components, which are designed in conjunction with your needs.
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DYXIM X-ray inspection systems from Sartorius check packed and unpacked bulk products for the widest variety of contamination including glass, metal, stones and other particles within the production process and safely lock out contaminated products.
There are 3 different versions: DYXIM - S (Single Shooter) - D (Double Shooter) and - FB (Conveyor Machine).
– Detection of metal, glass, stones, bones, ceramic and certain plastic components (PVC)
– Completeness control
– Dyxim D series for glass in glass applications
– Control of shape, volume and dimensions
– Weight control and detection of voids within the product
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The CNC elbo Measurement Machines cover the High Range of the Product Range.
They are avalaible in two versions that make possible to cover a wide range of travel measurements. They are high quality, precision and reliable Instruments already produced in hundreds of units. The generously designed mechanical structure, the attention to the details, the first class components that have been used and a flexible and complete software make them very attractive from the Quality vs Price point of view.
- 2D Visual Measurement Machines with Image processing for high precision measurements
- CNC operations for both “Measurement Path” acquisition and routine Measurement Operations;
- Illumination Systems (for both Profile and Surface) can be choked (4 sectors of 90° each);
- High resolution and ultra low distortion lenses;
- Final Magnifications from 20x to 125x; (Optical Magnifications 0,7x - 4,5x; 1/3” CCD; 17” Video);
- elbo Software as a standard. It is anyway possible to load other VMM Software from the Market;
- SPC: it is possible to prepare and cutomize any type of Statistical Process Report.
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SmartScope® MVP is the cost-effective way to get the benefits of video-based inspection and measurement from the leading name in the industry - Optical Gaging Products (OGP®).
Motorized benchtop SmartScope MVPs have a granite base and column, quality 6.5:1 zoom lens, and mechanical bearing translation stages for accurate positioning in every axis.
Measure-X® software makes it easy to create part routines using video and multisensor metrology. The touch probe option adds multisensor functionality, extending the versatility of SmartScope measurement systems.
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Allows mending, examination or inspection. All types of material successfully processed. Choice of input-roll, pile, 'A' frame, bale. Sloping or flat table with or without illumination.
Precision measurement by 'Birch' AutoMeasure. Guided roll up or plait. Optional cross cut. Doff out, with or without taping. Fault recording. Made to your specification.
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Universal Gear Tester GMX 275, the accurate and fast solution for Gear analysis.The GMX 275 covers a wide range of applications for the gearing world up to 275 mm OD.
- High accuracy gear measurement with a Class 1 gear tester.
- Fast and effective through integrated Power PC technology
- Wide range of applications for gears and gear tools for guaranteed success.
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LPKF ScanCheck I+
The LPKF ScanCheck I+ Stencil Inspection System compares solder paste stencils manufactured by any method with the CAM data. The stencil supplier is thereby able to guarantee continuous quality of the stencils.
For the SMD assembly houses LPKF ScanCheck I+ provides quality assurance for all stencils before assembly production begins. After use and cleaning the stencil can be examined for blockages.
ScanCheck recognises all stencil defects such as missing apertures, wrongly shaped apertures, positional inaccuracies and, after use, any contamination
For the packaging industry in particular with the extremely high requirement for quality stencils there is no economic alternative to LPKF ScanCheck I+
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The IP321 combines conversion of Gerber data and the automatic recognition function for ease of programming. New data can be created easily and rapidly as compared with manual input.
The IP321 supports lead-free solder inspection and analyzes placement quality - it's optimally efficient.
Features & Benefits
Real time 100% inspection at in-line speeds
High resolution of up to 10 µm enables inspection of printed solder with a 0.4mm pitch
Handles solder-paste printing inspection for a wide variety of components
In-process control, including real-time monitoring
Easy operation & 3D Color Display
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S500 Functional Tester
A flexible, scalable high-performance functional test system tailored to meet your exact requirements for Module and PCB test. Rapidly and reliably giving you a Pass / Fail decision on any electronic module or PCB.
Test results can be passed to the PinPoint PCB Diagnostic Test System for rapid identification of any failure.
Designed to use industry standard hardware and software, the system can be configured and expanded to meet your changing test demands today and re-deployed in the future.
o Fully Integrated Test Solution
o Flexible open architecture (PXI, VXI, GPIB, Boundary scan)
o Complete solution - from design to through-life support
o Easy to use software Environment
o Fully scalable from desktop to multi-rack system
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The Proforma 300SA is a semi-automated thickness measurement system for both semiconducting and semi-insulating wafer materials. Capable of handling 200 mm and 300mm wafers, the 300SA provides highly accurate, repeatable measurements of thickness, TTV, bow, warp, site and global flatness. Built around MTI Instruments' exclusive Push-Pull capacitance technology, the Proforma 300SA delivers full wafer surface scanning at the press of a button. User defined and ASTM/SEMI scan patterns are used to generate a full 3-dimensional image of the wafer.
Easy to Use....
The standard Windows® user interface makes the Proforma 300SA easy to use and set-up. Each measurement and machine parameter is selectable from a list of standard options. The control software has three levels of security, from a production environment to a full engineering analysis of wafer geometry. Customized data reports, as well as the ability to export measurement data to any spreadsheet add the ability to match the Proforma 300SA to your process needs
Wafer Specifications
* Diameter: 200mm and 300mm.
* Material: All Semiconducting and Semi-insulating materials.
* Surfaces: As-cut, Lapped, Etched, Polished, Patterned.
* Flat/Notch: All SEMI Standard Flat(s) or Notch.
* Conductivity: P or N Type.
* Wafer mounting: Bare Wafer, Sapphire/Quartz Base, Tape.
Measurements
* Thickness and TTV.
* Bow
* Warp
* Site and Global Flatness
Advantages
* Cost effective alternative to fully automated tools.
* Full 1000 uM Thickness Measurement Range without re-calibration. Extended range models available for thickness range to 1.7 mm.
* Standard Windows® User Interface.
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The Proforma 200SA is a semi-automated thickness measurement system for both semiconducting and semi-insulating wafer materials. Built around MTI Instruments' exclusive Push-Pull capacitance technology, the Proforma 200SA delivers full wafer surface scanning at the press of a button. User defined and ASTM/SEMI scan patterns are used to generate a full 3-dimensional image of the wafer.
The standard Windows® user interface makes the Proforma 200SA easy to use and set-up. Each measurement and machine parameter is selectable from a list of standard options. The control software has three levels of security, from a production environment to a full engineering analysis of wafer geometry. Customized data reports, as well as the ability to export measurement data to any spreadsheet add the ability to match the Proforma 200SA to your process needs.
Wafer Specifications
* Diameter: 75 mm, 100 mm, 125 mm, 150 mm, 200 mm
* Material: All Semiconducting and Semi-insulating including Si, GaAs, InP Ge, SiC
* Surfaces: As-cut, Lapped, Etched, Polished, Patterned
* Flat/Notch: All SEMI Standard Flat(s) or Notch
* Conductivity: P or N Type
* Wafer mounting: Bare Wafer, Sapphire/Quartz Base, Tape
Measurements
* Thickness and TTV
* Bow
* Warp
* Site and Global Flatness
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