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The G700 PEM test station is specially designed to meet the needs of customers testing large stacks, generally for transportation and stationary applications. The G700 is the most sophisticated large stack tester in the world. It includes precise gas flow control using mass flow controllers, accurate gas humidification using contact humidifiers, stack coolant proprietary pressure control using a patented process, and expandable cell voltage monitoring capability. Reformate simulation and steam humidification are available as options. Several types of load banks including water-cooled as well as regenerative, are also available.
The G700 comes standard with HyWARE II, our control and automation software.
BENEFITS
Outstanding performance: After surveying our customers, we have developed the highest performing test stations available:
- Dew point control: +/-2°C
- Gas temperature control: +/-2°C
- Backpressure control: +/-2kPa
- Data acquisition rate: 10Hz
Superior reliability and maintainability: We have achieved superior reliability and maintainability through selection of the most dependable components, reduction in the number of parts, process flow simplification, and improved access to components
- Only the highest quality components have been selected
- All electrical components are positioned for easy access via the front doors
- Reliability of the I/O has been improved by adopting an industrial I/O system
- Motors and pumps have electrical connectors allowing easy removal for serviceability
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The G500 PEM test station is specially designed to meet the needs of customers testing fuel cell stacks in the 12 to 30kW range. The FCATS™ G500 is the most stable and accurate fuel cell stack test station available. We have supplied approximately 100 FCATS test stations of this size to customers around the world; the majority to automotive OEMs and key stack developers. Compare that to our competition.
The G500 comes standard with HyWARE II, our proprietary control and automation software, the most stable, flexible and user-friendly testing control software available.
BENEFITS
Outstanding performance:
- Dew point control: +/-1°C
- Gas temperature control: +/-1°C
- Backpressure control: +/-2kPa
- Data acquisition rate: 10Hz
Superior reliability and maintainability: We have achieved superior reliability and maintainability through selection of the most dependable components, reduction in the number of parts, process flow simplification, and improved access to components.
- Only the highest quality components have been selected
- All electrical components are positioned for easy access via the front doors
- Reliability of the I/O has been improved by adopting an industrial I/O system
- Motors and pumps have electrical quick-connectors allowing easy removal for serviceability
- Use of sanitary and zero-clearance fittings allows easy removal of key components for serviceability
- Industrial door design includes mechanical hinge pins for easy removal of doors
- Robust welded steel frame, with powder-coated finish
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SOLID OXIDE FUEL CELL TEST STATIONS
Our SOFC test stations are integrated measurement, testing and analysis systems, designed for the unique needs of the SOFC market. These test systems include gas mixing, humidification, pre-heating, furnace, heat recovery and water balance modules. Systems can operate on gaseous or liquid fuels. Operating temperatures range up to 1000°C and operating pressures may be controlled within 2 kPa even in low pressure / high flow applications. Systems come complete with a load bank and cell voltage monitoring.
Systems can be tailored to meet your specific requirements.
FEATURES
- Conditioning of reformed gas at precise temperatures and pressures to simulate SOFC reaction products
- MFCs can be bypassed and removed for calibration while the test station is operating
- Up to 9 inlet gases available
- Manual and fully automated testing capability
- Reliable and stable PLC control
- Programmable electronic load control with reactant-sensitive ramp rates
- Built-in protection from carbonization
- User-controlled alarm settings
APPLICATIONS
- R&D testing: Extremely flexible control system perfectly suited for R&D testing
- Durability: Reliable unattended operation, automated scripting capability facilitates long-term testing
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The G20 is an economical complement to our PEM test product line with expanded capability in low power fuel cell characterization. The G20 has been designed for small active area, single cell R&D testing, with all the capability and sophistication of our larger test stations. The G20 comes equipped with the standard FCATS™ control software HyWareII, including HyAL automation language for dynamic 24-hour operation.
BENEFITS:
- Small footprint, convenient benchtop design
- Mass flow controllers for hydrogen and air with 100:1 turndown
- Humidifier bypass included
- Automatic nitrogen safety purge on shutdown
- Automated humidifier refill capability
- Zero-volt capable load bank
- 2 software controlled PID loops for cell endplate heaters
- Optional automated backpressure control
- 17" LCD monitor and desktop PC included
- Hydrogen sensor
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The G100 and G200 complement our test product line and expands our capability in PEM single cell and short stack R&D testing. They have been designed to offer an accurate test station for the low power test market at a very attractive price.
HyWARE II: Our control and automation software offers exceptional functionality with a user-friendly graphical interface. HyWARE II, enhanced with our proprietary HyAL automation language and load following technology, comprehensively manages the full range of FCATS™ system parameters, including test station control, data acquisition, diagnostics, and safety subsystems. HyWARE II enables safe and reliable unattended operation.
BENEFITS
The G100 and G200 test stations have a number of distinct advantages, including:
- Optional workspace enclosure
- Automatic Nitrogen purge on safety shutdown
- Hydrogen sensor
- 2 separate PID loops for cell endplate heaters
- 17" LCD monitor and PC
- Generous workspace for the test article with Dri-Dek™ work surface
- Extensive 19" rack space available
- Optional liquid cooling capability
- Optional dry gas by-pass
- Optional water balance capability
- DMFC, and high-temperature PEM capability also available
- Performance Commitment: Review test data from our library of results or put your own fuel cell on one of our machines to try before you buy. Unlike others, our performance commitments are backed by extensive R&D using actual stacks, correct gases and by test engineers using traceable metrology.
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500W PEM Fuel Cell Test Station:
The G40 and G60 test stations have a number of distinct advantages, including:
- Small footprint
- Optional fuel cell enclosure for operator safety
- Automatic nitrogen purge safety shutdown
- Hydrogen sensor
- 2 separate PID loops for cell endplate heaters
- 17" LCD monitor and PC
- Available 19" rack space
- Optional liquid cooling capability
- Optional water balance capability
- Optional dry gas bypass
- Optional software-integrated AC Impedance capability
- DMFC and High-temperature PEM capability also available
- Generous workspace for the test article, with Dri-Dek™ work surface
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The MEDUSA Series Fuel Cell Test Stations are designed, engineered, and built by engineers and technicians that have been designing and manufacturing reliable electrochemical hydrogen systems for over 35 years. Teledyne's experience is unsurpassed resulting in the most precise, user friendly, and reliable Fuel Cell Test Stations available. Test stations are available in 3 model series -- the MEDUSA RD Series Stations for applications up to 3 kW, the MEDUSA RD Elite Series for applications up to 4 kW and the LS Series Stations for multiple kilowatt fuel cell stack testing applications up to 12 kW.
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FCATS™ PEM fuel cell test systems offer full flexibility to test, control, and monitor the performance of fuel cells and stacks
FCATS (Fuel Cell Automated Test Systems), are designed to meet the wide-ranging needs of PEM fuel cell stack manufacturers, material developers, system integrators and research organizations. They offer full flexibility to test, control, and monitor the performance and durability of individual cells and stacks under a wide range of operating conditions.
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Our high temperature systems are tailored to meet your specific requirements while providing certain consistent standards:
High precision instrumentation for reliability and repeatability
Rapid transient response capability
State-of-the-art HyWARE II software and diagnostics
Dynamic control of humidification
Reliable unattended operation
Advanced safety features
Worldwide service and support
Designed for serviceability with easy access and removal of components
Upgradeable with the ability to easily add new hardware
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What makes our products extremely efficient is the possibility of being able to assemble prefabricated, modular systems at a great number of sites, before actually having to customize them.
ILKAZELL is known for its diversity, which guarantees that innovative solutions are available for all sorts of requirements and specifications. And our coldroom systems – designed for flexibility – utilize our partners' on site situation to the full.
What has proved extremely useful are our tongue-and-groove joints with foamed-in eccentric cam locks, which ensure 100 % tightness so that our products meet the highest hygienic demands.
The 180µm thin plastic coating makes surfaces particularly resistant to mechanical and chemical wear and tear and in addition prolongs the life of our products. Of course, all sorts of coatings are available – naturally also antibacterial ones
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Parker's Vertical, Horizontal, and Stand-Pipe Copper Accumulators hold unused system charge to prevent liquid slugging of the compressor and excessive refrigerant dilution of the compressor oil. Copper accumulators have extensive usage in low temperature refrigeration and heat-pump applications, along with some residential air conditioning systems.
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- Solid copper connections
- "U" tube design for maximum flow of refrigerant and minimum oil entrapment.
- Inlet Flow Director guides refrigerant toward wall for smooth tangential flow and gradual expansion.
- "U" tube Entrance is positioned behind the Inlet Flow Director to prevent unwanted liquid refrigerant from entering and damaging compressor.
- Metering Orifice matched to system capacity assures optimum liquid refrigerant and oil flow back to compressor.
- Protective Screen and Orifice Assembly on U-Tube protects against foreign particles and contaminants affecting metering function.
- Fittings and "U" Tube are matched to accumulator holding capacity and total system charge for minimum pressure drop and maximum refrigerant flow.
- U.L. listed for 1775 psig minimum bursting pressure. File No. SA5172.
- Powder paint exterior coating surpasses 500 hour ASTM salt spray tests.
- Integral 430°F Fuse Plugs (U.L. File No. SA5441).
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ARC WELDING SOLUTIONS
ARCWORLD – Motoman ArcWorld® solutions are standard, pre-engineered arc welding cells with one to four arc welding robot(s), welding equipment, part positioners and workcell safeguarding that are all fully integrated and designed to work together. Depending on throughput requirements, ArcWorld solutions may have one or two part loading/unloading stations. Models are available for welding parts fixtured on stationary tables from a single side, rotary indexing tables, trunnions, and complex multi-axis positioners. The extensive ArcWorld family has models to accommodate approximately 85% of typical welding applications for a wide variety of part sizes and shapes (generally up to 3 meters long and 1.2 m wide/diameter) at medium to high part volumes.
FABWORLD - designed for large parts (up to 3 or 4 meters long) that require medium- to heavy-deposition welding. Modular FabWorld® is a flexible approach that allows customers to configure the fully integrated robotic arc welding solution that best meets their needs from standard, pre-engineered modules.
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Finally, an affordable entry into robotic welding – Marathon Mini-Z
Marathon’s new “personal weld cell” is the answer to repetitious manual applications. The Mini-Z can deliver the same punch as the bigger cells – at a fraction of the cost! The Mini-Z is a competent, stand-alone, option for short-run shops, or can be easily integrated into large scale production manufacturing operations.
A small footprint gives the unit ease of mobility and accessibility for tooling changeover. Shipped assembled and ready for immediate installation and production, the Mini-Z is a flexible alternative to manual welding.
The Mini-Z welder comes complete with:
• Compact footprint
• Lean cell design
• Work window 24” x 16” (W x H)
• Easy-to-program Kawasaki robot
• User friendly Teach Pendant controls
• Fronius weld control
• 3D weld path modeling
• Turnkey tooling/fixturing
• DeviceNet options.
Profit from over twenty years of industry experience and let Marathon Welding Automation guide your process! For further information please call 1-800-816-9661 or visit www.orbitform.com.
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The Panasonic arc welding robot cell PerformArc ET (Electric Turntable) is of a modular concept, developed using standard reliable Panasonic components. The Panasonic standard cell is also available in the following specifications:
PerformArc MT (Manual Turntable)
PerformArc ET-XL (large work envelope)
PerformArc ET-XXL (extra large work envelope)
PerformArc ET-2PD (work envelope with 2 external axes PanaDice 200)
Technical Data:
• 2 worktables, 500mm deep and 570 mm wide, maximum payload 250 kg
• Maximum size of workpiece including fixture 1,000 x 600 x 500 mm
• L x B x H: approx 5.65 x 2.2 x 2.3 m, weight: approx. 3.100 kg
Options:
• TAWERS welding system with integrated power source TA-1400/1600/1800WG
• Panasonic industrial robot TA-1600/1800G2
• Panasonic MIG/MAG pulse power sources YD-350GE2 or YD-500AF2
• Panasonic DC TIG power sources YC-300BZ3
• Fume hood, Torch cleaning unit, Water-cooled welding torch
• Service & extended warranty package
• DTPS off-line programming & simulation software
Customer benefits:
• Economical and flexible complete system solution.
• Fully proven and tested before delivery.
• All components mounted to a common base for easy shipment, quick set-up and future possible location change by use of forklift truck.
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The soldering robotic cell RC500 designed and produced by mta automation ag is controlled by an industrial PC, allowing the automation of selective point-to-point soldering operations. This cell enables micro-soldering tasks to be carried out rapidly with the optimum quality and repeatability.
The 3 or 4 axes can be fully programmed, as are the soldering parameters for each soldered point.
In order to avoid production interruptions during loading or unloading the components to be soldered, a version with a two or four position rotary table is available.
Thanks to its modular concept, this cell can be easily integrated into existing lines or pallet conveyors can be integrated into the cell.
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Flexibility of plant layout is an important aspect of a Continuous Improvement manufacturing philosophy. The Arc Cell provides your facility with an efficient and productive robotic system which is installed quickly and can be relocated easily. The robot, welding equipment, positioner, and guarding are all mounted to a common frame which can be easily "fork lifted" into position. Connect power, gas, and air to the central distribution point and then simply turn on productivity.
Superior Quality Documentation
Interface to multiple welding equipment manufacturers
Standard Modular Systems
Custom Turnkey Applications
Word Processor Programming
Robot Control Network Capabilities
Direct Factory Support
U.S. Manufacturing Facilities
24 hr customer service with MET-FAB engineering support to answer your process questions
Welding data base in the robot control to store your welding conditions for easy programming
Software designed specifically for MET-FAB applications utilizing MET-FAB hardware interface
Training at Kawasaki’s North American Training Center or at your facility
Multiple Program Simultaneous Operation: S-Logic (similar to a PLC); Main program; PCEX (x3)
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The PerformArc workcells are Panasonic's pre-engineered robotic welding solutions. They come fully assembled and ready to perform - getting you up and running in minutes.
The PerformArc 360S workcell includes a Panasonic 6-axis arc welding robot, digitally interfaced welding power supply, high speed servo sweep with three independent servo drives, ferris wheel style, and a fully integrated safety environment. Accepting a max. payload weight of 1100 lbs per side and part sizes up to 43" x 118"
The PerformArc 232 workcell includes a Panasonic 6-axis arc welding robot, digitally interfaced Panasonic welding power supply, two opposing welding stations with two outboard servo positioners, and a fully integrated safety environment.
The PerformArc 212S workcell includes a Panasonic 6-axis arc welding robot, digitally interfaced welding power supply, two opposing welding stations with two outboard servo positioners, and a fully integrated safety environment. Accepting a max. payload weight of 1100 lbs per side and part sizes up to 44" x 120"
The PerformArc 132S workcell includes a Panasonic 6-axis arc welding robot, digitally interfaced welding power supply, a servo-controlled high-speed turntable with two 1100 lb. capacity servo controlled positioners and a fully integrated safety environment. Accepting a max. payload weight of 1100 lbs per side and a max part size of 40" x 60".
The PerformArc 122S workcell includes a Panasonic 6-axis arc welding robot, digitally interfaced welding power supply, a servo-controlled high-speed turntable with two headstock/tailstock 440 lb. capacity servo-controlled positioners, and a fully integrated safety environment.
Accepting a max. payload weight of 440 lbs per side and part sizes up to 34" x 48"
The PerformArc 112S workcell includes a Panasonic 6-axis arc welding robot, digitally interfaced welding power supply, a servo-controlled high-speed, high-capacity 92-inch turntable, and a fully integrated safety environment. Accepting a max. payload weight of 725 lbs per side and typical part sizes of: 12" x 87", 24" x 76", 36" x 53"
The PerformArc 102S workcell includes a Panasonic 6-axis arc welding robot, digitally interfaced welding power supply, a servo-controlled high-speed 60-inch turntable, and a fully integrated safety environment. Accepting a max. payload weight of 350 lbs per side and typical part sizes of: 12" x 53", 18" x 45", 24" x 30"
The PerformArc 55 workcell includes a Panasonic 6-axis arc welding robot, digitally interfaced Panasonic inverter welding power supply, a manual turntable and a fully integrated safety environment. Accepting a max. payload weight of 250 lbs per side and a typical part sizes of 12" x 53", 18" x 45", and 24" x 30".
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Welding cells
Innovation fuels the competitive capacity of businesses, supporting their growth and turning them into true engines of the economy.
Technological improvement is the key to conceiving and implementing process transformations that will lead to increased productivity.
Experience gained through hundreds of robotic welding cell applications means customers are assured reliability and expertise. The various MIG, TIG, Plasma, Laser and Resistance welding technologies have further augmented our wealth of field experience, making us well qualified to conduct thorough feasibility analyses and come up with an immediate, ready-to-apply solution.
click on the images to enlarge
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