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High-pressure hoses or hose assemblies have to be tested before delivery. The requirements are going further then only pressure testing. More often end users ask suppliers for more specific characteristics of hoses.
Resato hose testing machines are delivered to end users in a production environment as well as hose distributors and hose testing laboratories. The Resato machine will give you a certificate which is your quality release document.
Examples of applications in the hose tes
Hydraulic pressure testing.
Gas pressure testing.
Burst pressure testing.
Length, rotation and expansion measurements during pressurization.
WE ARE LOOKING FOR A DISTRIBUTOR IN ITALY. Please contact us if you are interested!
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Hydratron has many years of experience designing and manufacturing hose test rigs to suit many applications.
We can supply proof, burst and impulse test rigs / benches for testing with either gas or liquid at pressures up to 45,000 PSI ( 3,000 Bar )
Single or multi station test manifolds can be fitted mounted within robust safety cabinets. These cabinets are fitted with fully interlocked doors to ensure that pressure cannot be applied to the hoses under test until the doors are fully closed and locked in position.
While simple manually controlled test rigs are readily available for proof testing hoses at local hose distributors, fully PLC controlled machines can also be designed to suit production lines.
Standard instrumentation includes analogue pressure gauges but full data logging facilities can be supplied as an option.
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Hydrostatic Test Stand
SAE J517-100R SAE J2044-2002 ASTM D1598-1599 ISO1167
Application:
- For Burst test and Proof Pressure test on various of Hose, Tubing, Pipe and Coupling.
Technical data:
1) Test pressure: 0-400Mpa
2) Test port: 1-2ports
3) Pressure precision: ¡À 2%FS
4) Timing range£º1second¡«1000hours
5) Test medium£ºWater/Oil
6) Medium temperature: -40¡ãC¡«150¡æ¡À3¡ãC (*Optional)
7) Driven air supply: ¡Ü7bar@1.6NM3/min
8) Computer power supply: 220VAC,2phases,50Hz(Customized)
2. Impulse Test£¨Cycling Test£©
ISO 6803-1997 ISO6802 SAE J 343-2001 SAE 100R SAE J1405-2005
Techinical data:
1) Test pressure: 0-70MPa£¬Accuracy: 0.1Mpa
2) Frequency: 0¡«1.5Hz (depends on the volume and physical character of the specimen)
3) Ambient temperature: -40¡«150¡À3¡ãC
4) Medium temperature: -40¡«150¡À3¡ãC
5) Test quantity: 2¡«8pcs
6) Medium: Hydraulic oil or DOT
7) Life time: £¾10million times
8) Test waveform: basic square waveform, T waveform, triangle waveform, sine waveform *
9) Mounting: 180¡ã or 90¡ã£¨as per the standard£©
3. Volumetric Expansion Test
SAE J1401
Techinical data:
1) Test pressure: 0¡«40Mpa
2) Test port: 1port
3) Precision of pressure transducer: 0.5%FS
4) Precision of constant pressure: -2%¡«+2%
5) Timing range: 0¡«120mins
6) Rate of pressure rise: 103MPa/min¡À5%
7) Buret measuring range: 0¡«2mL Accuracy£º0.01mL
8) Sampling SS tube: Length:305¡À6mm, Out diameter: 6.3mm, Thickness: ¡Ý1.52mm
9) Calibration: correction factor¡Ü0.04ml@10.3Mpa
10) Standard power supply: 220VAC, 2phases, 50Hz
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STATIC PRESSURE: 2000 bar
IMPULSE PRESSURE: 2000 bar
PRESSURE CONTROL: semi-autom.
TEST: semi-autom.
GRAPHIC PRINTER: OPTIONAL
TYPE OF DRIVE: pneumo-hydraulic pump
TEST MEDIUM: oil
N° MANIFOLDS: 2
N° MANIFOLD CONNECTIONS: 15x1/4" BSP
SLIDING MANIFOLDS: included
PRE-FILLING: semi-autom.
SAE CONNECTIONS: OPTIONAL
PRE-FILLING FLOW: 25 L/min
HOSE EMPTYING SYSTEM: semi-autom.
PRESSURE DISCHARGE: autom.
PRESSURE GAUGE: digit.
PEAK PRESSURE MEMORY: included
CYCLES/MINUTE: 2 (Ø 3/16" L=2000 mm P=2000 bar)
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.Hose size : 1/4" to 2"
.Max. test pressure 1.500 bar (21.000 PSI)
.Maximum hoses per test : 5 hoses
.Manifold : 5 outputs 3/8" Whitworth
.Test liquid : water
.Air inlet : 8 bar
.Internal light is optional
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"BPSXX/A" are test stands for burst test and static test of flexible hoses or other hydraulic components. (Versions up to 3000, 5000 or 6000 bar)
BPS XX / A are test stands for burst test and static test of flexible hoses and other components as coupling, valves, cylinders etc, through a circuit with an
air driven pump.
The machines allows to test one component at the same time.
The connection system has two manifolds, one fixed and one movable. Is possible to test hoses with every type of fittings. The connection is made screwing the hose fitting to the adaptors thread.
The cycle of test stand allows:
- connection of the hose ( component );
- control of screw type;
- proof test: min. pressure 150 bar (2,175 psi) for BPS30 30 bar (435 psi) for the others
- burst test;
The test stand can use a hydraulic oil or also emulsion water-oil.
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BENCHMIKE 283 - Off-line tube samples ID/OD/Wall Measurement System
For precision ID, OD, and Wall Thickness measurements, simply place a tube sample on the ID/OD/Wall fixture and the BenchMike will calculate all the dimensions. The ID/OD/Wall fixture can also automatically rotate a sample to a pre-defined number of positions for measurements at multiple points around the product. This rotation allows for the calculation of concentricity and ovality of the tube. The graphical user interface has options to view the rotational cross section of the product and a graph that shows deviation or variation at the various rotational degrees of measurement.
Features:
* Measures over tube samples of diameter from 0.075 up to 50mm (depending on fixture used)
* accuracy of +/-0.9micron
Benefits:
1- Ease of use & repeatability from one operator to another
2- Accuracy of measurements thanks to the laser scanning technology
3- User-friendliness of the graphical interface and of the principle of measurement
Several fixtures are offered to measure outside diameters/other dimensions of tubes: V-blocks, rotating mandrels, translation slides...
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E-Jet
The all-rounder
- easy to use
- ideal for all users
- unique cleaning spectrum, from cleaning the most
delicate modules to difficult applications, e.g. paint
removal
- Scrambler (Dry Ice Mill) for gentle cleaning of delicate
parts /optional
- simple activation of the Scrambler /optional
Standard equipment:
- basic and functional equipment
- digital ice usage display
- Tornado Plus blast gun with RD 8 nozzle
- blast hose package 7 meter with PVC sleeve
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The ICEsonic Model 77s is an extremely powerful single hose machine that offers 230 PSI in blasting pressure yet can perform well at lows of 80 CFM.
Extremely robust in design, a disk-style specially coated aluminium air lock is powered by a PLC controlled 0.75 kW electric motor. The Model 77s also holds up to 75 lbs of dry ice pellets to allow for an extended period of blasting without having to re-fill.
IS77s features built-in 1” filter/regulator for a clean air and infinite blasting pressure regulation.
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ALL STAINLESS STEEL
ALL PNEUMATIC
EASILY MAINTAINABLE
LIGHTWEIGHT and COMPACT
EASY TO MANOEUVRE
HIGHLY AFFORDABLE
DRY ICE BLASTING UNIT
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Penguin Dry Ice Specialties Inc. has now not only revolutionized the two hose ventury dry ice blasting machine, making the Mighty dr-i-cer Jr. one of the leading competitors in the dry ice blasting market.
We have now moved the bar even higher, ask about and allow us to introduce our new The Grand Penguin one hose blasting machine.
Keeping our policy of simplicity, aggression, and low costs. We have built an incredible dry ice blasting machine, in some cases doubling the cleaning power of dry ice. The Grand Penguin is the blaster that will deliver the best value with top shelf performance. Which means high aggression, low maintenance and competitive pricing.
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PowerPTX Dry Ice Blasting Machine
Description
This single-hose low pressure, pneumatic blasting system using dry ice pellets, is a powerful and economical choice for blasting away unwanted contaminants.
Unique Features:
- Single-hose high performing system
- Pneumatic
- Fully adjustable ice feed rate
- Adjustable blast pressures from 50 to 125 psi (3.4 to 8.6 bar)
- Separator/filter provides added protection od pneumatic controls and ensures clean blast air.
- The dry ice blasting system includes one length each of low-pressure dry ice blast and air hose, and customer-specified dry ice blasting applicator and nozzle.
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Mini-Jet Basic
The universal
- small and compact
- easy to use
- high performance
- low pellet and compressed air consumption
- Scrambler (Dry Ice Mill) for gentle cleaning of delicate
parts /optional
- simple activation of the Scrambler /optional
Standard equipment:
- basic and functional equipment
- blast pressure and pellet control
- gauge for dry ice consumption
- compressed air treatment
- digital blast time recording
- empty control
- vibrator interval function
- automatic ground roll
- SX Micro Plus blast gun with power control
- G6 compressed air nozzle / RD 290 POM SX #7 nozzle
- blast hose package 7 meter with PVC sleeve
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The Little Penguin is compacted and light weight and able to do most of the jobs its bigger brothers can do. The Little Penguin one hose dry ice blasting machine is designed with a new revolutionary concept. Small, portable, affordable, and one tough machine to beat.
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PowerPT Dry Ice Blasting Machine
Description
This dual-hose low pressure, pneumatic blasting system using dry ice pellets, is a powerful and economical choice for blasting away unwanted contaminants.
Unique Features:
- Dual-hose high performing system
- Pneumatic
- Fully adjustable ice feed rate
- Separator/filter provides added protection of pneumatic controls and ensures clean blast air
- The dry ice blasting system includes one length each of low-pressure dry ice blast and air hose, and customer-specified dry ice blasting applicator and nozzle
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With the STC EZ-Torque, Eaton Aeroquip is launching to the market a very promising innovation in the field of hydraulic hose connection technology and is exhibiting this at "Fluidtrans" in Milan: the adapter-free plug-in connection is easy to install and can be mounted within seconds on all standard thread ports. This connection system, which is available as a mass production item as of the middle of 2008, opens up a completely new range of operational possibilities.
STC EZ-Torque helps you eliminate your port adapters without sacrificing performance. The EZ-Torque connector is your solution to simplifying your hydraulic design and assembly. EZ-Torque combines the advantages of both threaded and threadless connectors - providing efficient assembly, while maintaining the ability to orient phase angles and handle vibration.
Features and Benefits
- Easy to incorporate, no custom ports required
- Allows for quick and easy install
- Reduced Hose fitting installation time
- No Adapter installation time
- Fewer operator-dependent leak paths
- Ergonomically friendly
- Handles vibration and side load
- Lock down / Anti-Rotation
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clamp to standards
For applications, numerous standardized clamping elements are available
* Clamps according DIN 3015 part 1-3
* Flat steel bolt clamp according DIN 3567
* U-bolt clamps similar to DIN 3570
Series strips
Series strips for groups of pipes and dynamically loads of pipe groups
* 3 sizes
* diameter light range from 6 - 25 mm
* diameter heavy range from 6 - 56,4 mm
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Pneumatic arm manipulator with handling attachment for single tubes or tubes assembly.
180° rotating device by pneumatic motor.
Max capacity 280 kg.
Max work radius 3.7 m.
Max vertical stroke up to 2100 mm.
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MARKER HP1 - MODEL HP1
CAPACITY 2"
WEIGHT 26 KG
DIMENSIONS L x D x H 370 x 280 x 490 mm
N° OF CHARACTERS 16
CHARACTERS HEIGH 3 mm
2 LINES OPTIONAL
PROGRESSIVE COUNTER OPTIONAL
MARKER HP1 - MODEL PNEUMATIC
CAPACITY 2"
WEIGHT 50 KG
DIMENSIONS L x D x H 720 x 250 x 500 mm
NO. OF CHARACTERS 16
CHARACTERS HEIGHT 3 mm
DOUBLE CONTROL included
2 LINES OPTIONAL
PROGRESSIVE COUNTER OPTIONAL
PNEUMATIC PEDAL OPTIONAL
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Electronic Mapping below grade pipe location is critical, our service provides detailed information on location and depth of metallic pipe.
Electronic Mapping below grade pipe location is critical, our service provides detailed information on location and depth of metallic pipe. The service is non-evasive with our service tech. walking over the area using a transducer signal generator to accurately locate the pipes and complete a report showing the location of the pipes on customer supplied drawings.
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This automated filling system represents a cost-effective solution by replacing manual operations with state-of-the-art laboratory equipment for rapid and accurate filling.
Consisting of a high precision dispenser (PM05) and a highly repeatable robotic module (XY500), it ensures the automated filling of tubes, bottles, impedance cells, etc. for greatly enhanced laboratory productivity.
Print-out of all dispensing parameters complies with GLP and EN 45001 (option).
The system dispenses any type of liquid into two 252 tube racks in a complete cycle. The unique quick-load system developed by AES Laboratoire reduces loading time by eliminating unnecessary handling of tubes.
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RTS A2 is the smallest in the RTS range of automated storage / sample management solutions.
Perfect for smaller labs requiring reliable, high integrity automated sample management, it combines industry standard robotics with robust RTS sample tracking / ordering software.
A2 operates from ambeint to -20degC, is flexible, easy to install and use, and can even be relocated without disturbing the samples.
Designed for collections of up to 76,800 samples, as standard A2 includes:-
•Fully automated sample storage
•Robotic cherry picking
•Sample tracking / ordering software
•12 months warranty
•Support package options
For technical details of this product, please visit the downlaod section above. Alternatively contact an RTS Specialist by emailing lifescience.info@rts-group.com or call +44 (0)161 777 2065.
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This automated filling system represents a cost-effective solution by replacing manual operations with state-of-the-art laboratory equipment for rapid and accurate filling.
Consisting of a high precision dispenser (PM05) and a highly repeatable robotic module (XY500), it ensures the automated filling of tubes, bottles, impedance cells, etc. for greatly enhanced laboratory productivity.
Print-out of all dispensing parameters complies with GLP and EN 45001 (option).
The system dispenses any type of liquid into two 252 tube racks in a complete cycle. The unique quick-load system developed by AES Laboratoire reduces loading time by eliminating unnecessary handling of tubes.
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Engineered to specifically address the waste and discomfort that result from dispensing materials in collapsible tubes. A comfortable, balanced design that safely protects the tube from damage and the operator from contamination.
First time users are recommended to supply a tube sample.Features
• Eliminates waste
• Avoids material contamination
• Improves operator safety
• Prevents tube damage
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