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BENCHMIKE 283 - Off-line tube samples ID/OD/Wall Measurement System
For precision ID, OD, and Wall Thickness measurements, simply place a tube sample on the ID/OD/Wall fixture and the BenchMike will calculate all the dimensions. The ID/OD/Wall fixture can also automatically rotate a sample to a pre-defined number of positions for measurements at multiple points around the product. This rotation allows for the calculation of concentricity and ovality of the tube. The graphical user interface has options to view the rotational cross section of the product and a graph that shows deviation or variation at the various rotational degrees of measurement.
Features:
* Measures over tube samples of diameter from 0.075 up to 50mm (depending on fixture used)
* accuracy of +/-0.9micron
Benefits:
1- Ease of use & repeatability from one operator to another
2- Accuracy of measurements thanks to the laser scanning technology
3- User-friendliness of the graphical interface and of the principle of measurement
Several fixtures are offered to measure outside diameters/other dimensions of tubes: V-blocks, rotating mandrels, translation slides...
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Hydratron has many years of experience designing and manufacturing hose test rigs to suit many applications.
We can supply proof, burst and impulse test rigs / benches for testing with either gas or liquid at pressures up to 45,000 PSI ( 3,000 Bar )
Single or multi station test manifolds can be fitted mounted within robust safety cabinets. These cabinets are fitted with fully interlocked doors to ensure that pressure cannot be applied to the hoses under test until the doors are fully closed and locked in position.
While simple manually controlled test rigs are readily available for proof testing hoses at local hose distributors, fully PLC controlled machines can also be designed to suit production lines.
Standard instrumentation includes analogue pressure gauges but full data logging facilities can be supplied as an option.
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STATIC PRESSURE: 2000 bar
IMPULSE PRESSURE: 2000 bar
PRESSURE CONTROL: semi-autom.
TEST: semi-autom.
GRAPHIC PRINTER: OPTIONAL
TYPE OF DRIVE: pneumo-hydraulic pump
TEST MEDIUM: oil
N° MANIFOLDS: 2
N° MANIFOLD CONNECTIONS: 15x1/4" BSP
SLIDING MANIFOLDS: included
PRE-FILLING: semi-autom.
SAE CONNECTIONS: OPTIONAL
PRE-FILLING FLOW: 25 L/min
HOSE EMPTYING SYSTEM: semi-autom.
PRESSURE DISCHARGE: autom.
PRESSURE GAUGE: digit.
PEAK PRESSURE MEMORY: included
CYCLES/MINUTE: 2 (Ø 3/16" L=2000 mm P=2000 bar)
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High-pressure hoses or hose assemblies have to be tested before delivery. The requirements are going further then only pressure testing. More often end users ask suppliers for more specific characteristics of hoses.
Resato hose testing machines are delivered to end users in a production environment as well as hose distributors and hose testing laboratories. The Resato machine will give you a certificate which is your quality release document.
Examples of applications in the hose tes
Hydraulic pressure testing.
Gas pressure testing.
Burst pressure testing.
Length, rotation and expansion measurements during pressurization.
WE ARE LOOKING FOR A DISTRIBUTOR IN ITALY. Please contact us if you are interested!
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Hose Test stand
Standard:
• ISO 6803 • SAE J 343 • SAE J 1405
Application:
•For impulse test on automobile steering hose, brake hose, air-conditioner hose, fuel pipe, cooling water pipe, radiator hose, heater hose, air filter hose, turbo, Booster system hose , engineering hydraulic hose, aerospace hose & hose assemblies, other pipes or end fittings , heat exchanger , air conditioner, filter, etc
Technical data:
•Max impulse pressure: 70Mpa (Accuracy: 0.1Mpa)
•Test waveform: Basic Square Waveform, T Waveform, Triangle Waveform, Sine Waveform *(Optional)
•Frequency: 0~1.5Hz (Depends on the total volume & physical character.)
•Ambient temperature: Normal Temp or -40~150±3℃
•Medium temperature: Normal Temp~150±3℃ or -40~150±3℃
•Test pieces: 2-8 pcs (Depends on the total volume & physical character.)
•Test medium: Hydraulic oil or DOT
•Pulsing cycles: >10 million cycles
•Test waveform: Basic Square Waveform, T Waveform, Triangle Waveform, Sine Waveform *(Optional)
•Mounting mode: 1800 or 900 (As per the standard)
Features:
•Automated test system with high speed data acquisition system.
•History screen and real-time display of pressure-time curves.
•Test data saved automatically when emergency happens accidently.
•IVS test software is programmable, stable and reliable.
•Automatic pressure maintaining reduced the system working time, enhanced the stability, life time and testing pressure precision.
•Emergency stop against Overpressure/overload, rupture or leaks etc.
•Installing distance adjustable freely as per hoses’ minimum bend radius and test standards.
•Impulse test with flexing or without flexing. *(Optional)
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.Hose size : 1/4" to 2"
.Max. test pressure 1.500 bar (21.000 PSI)
.Maximum hoses per test : 5 hoses
.Manifold : 5 outputs 3/8" Whitworth
.Test liquid : water
.Air inlet : 8 bar
.Internal light is optional
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"BPSXX/A" are test stands for burst test and static test of flexible hoses or other hydraulic components. (Versions up to 3000, 5000 or 6000 bar)
BPS XX / A are test stands for burst test and static test of flexible hoses and other components as coupling, valves, cylinders etc, through a circuit with an
air driven pump.
The machines allows to test one component at the same time.
The connection system has two manifolds, one fixed and one movable. Is possible to test hoses with every type of fittings. The connection is made screwing the hose fitting to the adaptors thread.
The cycle of test stand allows:
- connection of the hose ( component );
- control of screw type;
- proof test: min. pressure 150 bar (2,175 psi) for BPS30 30 bar (435 psi) for the others
- burst test;
The test stand can use a hydraulic oil or also emulsion water-oil.
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PRONAL inflatable stoppers are used:
- to test pipes for leaks under pressure
- to isolate pipes during maintenance operations
- to make temporary seals to avoid run off of toxic products.
Thanks to the materials employed and the suitability of their design, PRONAL inflatable stoppers are ideal for all types of pipes.
Advantages:
- simplicity and speed of installation,
- completely leakproof,
- safe to use,
- suitable for a wide variety of pipes : concrete, cast iron, steel, stainless steel, PVC,
- sturdy and long service life.
A highly diversified range of products :
- one of the widest range of products on the market,
- from standard to made-to-measure : models for low pressure and high pressure environments (over 100 bar depending on requirements)
- a choice of shapes : cylindrical, ovoid, square...
- no size limits : up to 3,000 mm in diameter,
- specific models which comply with particular specifications.
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Pipestoppers™ Inflatable stoppers
INFLATABLE STOPPERS
These versatile inflatable air bags and stoppers are used to accommodate a wide variety of industrial applications, most commonly used for:
Plumbing operations
Ideal for creating an air-tight seal in drainage applications
Low pressure hydrostatic tests
On-site thermoforming of bends in ducting and conduit materials
Fibre-optic construction projects
Concrete Pipe Joint Testing
Debris and Animal Stopping
Weld purging to isolate large volumes in tanks, so minimum volumes are left for argon/nitrogen purging
Features:
Inflatable air bags up to 2,000 mm (80") diameter
Manufactured using a high quality latex inner tube and polyurethane impregnated nylon fabric outer cover
Installed with a length of flexible inflation hose with sealing tap/valve.
Styles:
Cylindrical bags which do not 'turn over' in the pipe.
Spherical bags which are ideal to insert through a small hole + seal a large diameter pipe.
Rectangular stoppers for ducting.
All sorts of special shapes and sizes have been taken on as specials!
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Float-in Bags are fitted with a reinforced front cover and tension lugs. The CR material ensures increased resistance to chemicals. Working lines are secured to the tension lugs using carbine hooks and the pipe sealing bag can be floated into the pipeline without any difficulty.
Only four sizes are needed in order to seal pipe dimensions ranging from 70 mm to 1200 mm (2.8 inch to 47 inch). The float-in bag program is rounded off by a chemical variation in addition to the basic design.
In this case, all metal parts on the float-in bag are made of stainless steel and the integrated inflation hose (10 m/32 ft.) guarantees the corresponding safety distance to the area of danger.
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Designed specifically to test Concrete Pipe Joints to European Standards, the ATO Stoppers represent a portable, low cost method of testing.
Pipestoppers™ ATO Stoppers and test plugs are available in all sizes from 300mm - 1800mm. Each ATO is manufactured to the specific pipe size with a variation of + & - 6mm.
The stoppers comprise an inflatable outer ring with a 5mm thick closed cell neoprene rubber out, bonded on for excellent sealing properties.
Each stopper can be used as a test end or a blank end and they are totally collapsible and light in weight, making them easy to handle.
Each stopper has a soft central membrane, with a Schrader valve for inflation. They are also fitted with a preset and tamper proof relief valve.
A pull tag is fitted for deflation and there are no removable parts.
A hook and loop strap is provided to attach a gauge and a pull out strap is provided too. An on/off tap can be opened to vent the air.
ATO stoppers are manufactured and tested to BSEN 1610 - 1998.
The safe working pressure is 0.2 bar (2.8 psi, 200 mbar or 20 kpa)
Inflation can be carried out with a small, low cost hand pump or a rechargeable inflator.
A moulded connector for the inflation hose is provided.
Patent Number 8361283
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Inflatable stoppers
Plugging - Stopping - Tightening - Protecting
Muststop stoppers is a wide range of stoppers designed for various applications on 30 mm to 3000 mm Diameter pipes. They can be equipped with a by-pass allowing a flow deviation or a water or air tightness test.
Muststop fits to any pipe shape (circular, rectangular, ovoid…) or nature (PVC , iron, sandstone, concrete, wood…) and resists to most of the aggressive fluids commonly used in industries.
Muststop stoppers can be made of aramid fiber (Kevlar…) and are coated with Neoprene or Nitrile rubber.
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The SEAL-PLUSTM
restraining end features...
- A proven wedge-shaped gasket... a
Dresser benchmark for over 100 years
- Common end assures uniform installation procedure for the entire product line...no need for additional training
- Mechanically loaded gasket pressure for a positive seal
- Volume compensating spring washer adjusts and maintains gasket pressure
- External grip on plastic...meets all D.O.T. code requirements
- Bottom-out tightening provides a visual verification of proper installation
- Simple, quick installation...easy stabbing at low temperatures
- Pressure and temperature ratings equal to the P.E. pipe
The design of the SEAL-PLUSTM Restraining End delivers many proven features which contribute to both ease of installation and permanent, leak-free service. There's a proven wedge-shaped gasket, a Dresser benchmark for over 100 years. And a volume compensating spring washer that adjusts and maintains the gasket pressure, even at extremely low temperatures.
Visual verification of proper installation is attained through ottom-out tightening of the nut against the body. A color code on he insert verifies that it is properly sized for the wall thickness of he tubing on which it is being installed.
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Die Head
The specially designed DKM basket die head and spiral die head for the DKM series single screw extruder, fits well with the DKM high speed vacuum calibrator and guarantees the high output with excellent article quality. The max producible pipe diameter isΦ1600mm.
* Regardless of material viscosity variation, widely applicable for HDPE/MDPE, PERT, PP/PP-R, PB, PS/ABS and HMW-PE pipe production, with reliable processing property.
* High output but rather low pressure drop and melt temperature.
* Small pipe stress due to the low melting pressure and temperature.
* Capacious and smooth runner reduces the pipe stress to the minimum.
* High quality ceramic heater with longer service life.
* Pipe with scratch-free smooth surface finishing.
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Polyolefin pipe die-heads for pipe diameters ranging between 10 - 2 000 mm are part of the delivery package. Reifenhäuser was the world's first supplier of die-heads for 2 000 mm pipes, thereby significantly increasing the extrudable pipe diameter of the time a milestone that perfectly illustrates Reifenhäuser's key expertise.
Reifenhäuser uses spiral mandrel die heads for the extrusion of PE pipes. Coextrusion adapters for the extrusion- of 2 and 3 layered pipes are also supplied.
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Building - site welding machine designed for a variety of PE electrical sleeves for drainage ducts from Ø 32 mm to Ø 315 mm.
Electrofuson machine for low pressure conduits from Ø 32 to 160 mm
Low weight and small dimensions
Set of signaling LEDs
Display for reading welding data
Power timed self bilance respect to room temperature
Three types of connecting pins for different types of sleeves
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Building site and workshop machines for socket fusion of pipes and fittings in accordance with the standards in force. The welding machines is available in two versions, depending on the type of sockets & spigots supplied: for type A and B
Building site/workshop machine
Working range up to Ø 125 mm
Light and easy to transport
Device to select the welding depth
Four self centring clamp
Sliding trolley
Set of centering sockets and spigots
ON REQUEST (ACCESSORIES)
Timer
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General description : Impulse sealing machine for the contemporary sealing and coding of PE-AL/PE tubes
The impulse sealing machine TB 3 is a complete and innovative solution for the contemporary sealing and coding of plastic tubes.
Semi-automatic, operated by electromagnets, user friendly and compact table-top machine.
It can seal tubes of different lenghts, form 100 mm to 230 mm. It is supplied with an innovative temperature control system, which steady monitors, cycle after cycle, the real wire temperature, measuring the changes of the resistivity according to the modification of the temperature.
Complete with a punches code system. During the sealing phase the machine engraves on the seal an alphanumeric code of max 10 characters each tube.
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