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The TB400 unit is based on the idea of utilizing a standard test bench, dedicated to the medium production check up. Its incredible flexibility suits any need for testing; its main application is the verification of tightness and flow for taps and valves or for pairs and corners for electric or pneumatic actuators.
Applications
- Gas taps
- Gas regulators
- Ball valves
- Globe valves
- Pneumatic actuators
- Electric actuators
- Die-casting
- Power steering
- Brake pumps
- Water meters
- Pressure stabilizers
- Gas filters
- Diesel filters
- Water taps
- Hydraulic check valves
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Hydratron has many years of experience in designing and manufacturing Relief Valve Test Benches ( PSV Test Benches ) which are suitable for testing 1/2" up to 24" valves having screwed or flanged connections at pressure of upto 14,500 PSI ( 1,000 Bar ) using water or gas as the test medium.
Valves under test can either be hydraulically clamped or fastened to the test bed and safety shields are fitted to protect the operator.
Panel mounted test gauges monitor the pressure in the valve undergoing test and full data logging facilities can be provided which allow charts to be produced and test data to be stored for future reference.
Portable units can be supplied with fork lift pockets or mounted within containers complete with lifting tackle, work bench and vice.
Alternatively static units are available for installation in maintenance workshops or production lines.
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A full range of Valve Test Rigs and Benches are available from Hydratron which are suitable for testing all kinds of valves including pressure relief, safety relief, ball, needle, gate, butterfly, globe and actuator controlled valves.
Valves can be tested using either gas or liquid as the test medium at pressures of up to 30,000 PSI ( 2,000 Bar )
Hydratron can supply test rigs having either screwed test stubs on to which test flanges can be screwed or fully adjustable hydraulic clamping systems. Interlocked test compartments can be included so test pressure cannot be applied to the valve under test until the valve is fully clamped in position.
Basic manual controls are standard but fully automated PLC controlled test rigs can be especially manufactured to order.
Full instrumentation is provided whilst full data logging is an option which allows charts of the test to be printed and data to be stored for future reference.
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Control valve test rig
Ventil manufactures a wide range of control valve test units for testing and (re)adjusting all sorts of Globe-, Camflex-, and Waver type control valves according to the international test standards as ANSI/FCI. The Ventil test units can be used for;
* Seat leakage testing and classification
* Body testing
* Stroking the trim
The optimal functioning of the Control valve not only exists of sufficient body & seat tightness, but more important, the total "performance" of the valve and its controls! For an accurate and reliable working effect the valve body, actuator, positioner, regulators etc. most work in a strict harmony!
Control valve test unit capabilities
* Range DN15 - 900 mm. / - 36"
* Horizontal (stem vertical) or tilting clamping system.
* Clamping on the inlet flange, both flanges or (proportional clamping) between the clamping tables.
* 1 - 2000 tons of clamping force.
* With no or limited linear force on the valve body.
* Test pressure range: from vacuum up to 2000 bar / 30,000 PSI.
* Leakage range 0 - 1000 ln/min. 2100 scfh.
* Test- & operation of all sorts of linear or quarter turn actuators and controls.
* Test medium: Liquid, Compressed Air, Nitrogen, Helium or Hydrogen.
Optional features
* Computer registration system.
* Valve performance testing, considering; measuring of the stroke measuring,
open/close time and torque measuring.
* Fugitive emission and cryogenic test facilities.
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Safety valve test station VC25SRV
The Ventil VC25-SRV safety (relief) valve test rig allows testing with air and liquid and is designed to comply with API-567 for flow design and API-527 for seat tightness testing. The VC25SRV features a hydraulic operated 3-claw clamping system, design for quick clamping of safety valves with flanged and thread connections.
The test unit can apply a clamping force of 25 metric tons and suitable to test valves in range 1/2"-10" The VC25SRV safety valve test rig has a build in accumulator to comply with the safety valve test standards.
Standard features
- Auto claw clamping system.
- Stainless steel water reservoir.
- Gas and liquid testing.
- Bubble counter according to API 527.
- Stainless steel control panel.
- Safety screen.
- Interlock system preventing release of claws when pressurised.
- Skid mounted.
- Delivered ready for use.
Options
- Booster or compressor system for generating high pressure air.
- Computer registration system (CRS).
- Auto test system, auto control of ramp rate to meet ASME specification.
- Portable grinding/ lapping unit.
For more information and other types please visit our web site www.ventil.nl
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Ventil designs, manufactures and delivers test units for pressure testing any type of Gate-, Globe-, Plug-, Ball-, Check-, Slide- and Butterfly valve according to all international test standards.
Capabilities
√ Machine available up to DN 2200 mm. / 86
√ Horizontal (stem vertical), vertical (stem horizontal) or tilting clamping
system.
√ Clamping on the inlet flange, both flanges or (proportional clamping)
between the clamping tables.
√ Without or limited linear force on the valve body.
√ Test pressure range: from vacuum up to 2000 bar / 30,000 PSI.
Optional features
√ Computer registration system.
√ Full automatic operation system.
√ Testing one or a complete series of valves.
√ Automatic open close action.
√ Valve performance testing, considering; measuring of the stroke
measuring,
√ Open/close time and torque measuring.
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Production test stand for electrically, hydraulically, manually, pneumatically operated directional control valves.
BV 80 / A is an hydraulic test stand used for testing electrically (solenoid), hydraulically, manually, pneumatically operated valves and directional controls. The hydraulic plant allows flow testing, set relief valve, direct leakage measure spools and check valves, test with pressure in tank-line
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Safety valve test benches for testing safety and shutoff valves from up to 24. The units are equipped with an automatic hydraulic clamping device. All hydraulic tests and high pressure gas tests are possible. The benche can be equipped with all kind of options such as a digital bubble test, computer storage and printouts.
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Online safety valve test system, PreVenTest
Pressure safety valves are installed on process equipment to release excess pressure due to upset process operations, external fires and other hazards. Or simply said; the safety valve serves to protect life and property. Failure of pressure safety valves to function properly when needed could result in the over pressure of vessels, exchangers, boilers, or other equipment they where installed to protect. It is essential to maintain your pressure safety valves and relief valves in good condition.
Periodically testing is one of the most important elements to proof that the safety valves will provide the so important protection. Obviously, the most desirable type of test is one that subjects the pressure relief valve to the full operating conditions that it is to endure in practice.
The Ventil PreVenTest system is a robust, but ingenious build system for testing all types and sizes of spring operated safety valves on-line, in process and under the normal operating conditions. The portable system enables you to proof the correct working and performance or identify safety valves in need of repair without plant shut-down.
Capabilities
- Unlimited range.
- Robust portable system.
- Universal and equipped for all brands.
Optional features
- ATEX Intrinsically safe version.
- 50 kN set for testing with no or a limited process pressure.
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Reifenhuser has a tradition of making die-heads that goes back for over 50 years. A team experienced in planning and construction, the use of cutting edge software tools, highly efficient production, and close contacts to raw material suppliers are all factors that guarantee the best possible results.
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Die Head
The specially designed DKM basket die head and spiral die head for the DKM series single screw extruder, fits well with the DKM high speed vacuum calibrator and guarantees the high output with excellent article quality. The max producible pipe diameter isΦ1600mm.
* Regardless of material viscosity variation, widely applicable for HDPE/MDPE, PERT, PP/PP-R, PB, PS/ABS and HMW-PE pipe production, with reliable processing property.
* High output but rather low pressure drop and melt temperature.
* Small pipe stress due to the low melting pressure and temperature.
* Capacious and smooth runner reduces the pipe stress to the minimum.
* High quality ceramic heater with longer service life.
* Pipe with scratch-free smooth surface finishing.
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Polyolefin pipe die-heads for pipe diameters ranging between 10 - 2 000 mm are part of the delivery package. Reifenhuser was the world's first supplier of die-heads for 2 000 mm pipes, thereby significantly increasing the extrudable pipe diameter of the time a milestone that perfectly illustrates Reifenhuser's key expertise.
Reifenhuser uses spiral mandrel die heads for the extrusion of PE pipes. Coextrusion adapters for the extrusion- of 2 and 3 layered pipes are also supplied.
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As the most influential brandname on extrusion die, owning 60% market share in China, we have been always dedicated to carrer on development of extrusion dies and correlative products
Features
Special flow channel design, sutiable for different raw materials, JCtimes has developed series of dies for PE PP PVC EVA foam products.
Independent temperature control system in lips ensures very identical temperature on the whole width, in order to get most proper expansion rates for different raw materials.
Equipped with the feedblock can produce the co-extrusion foamed products, in whiich surface layers are compact and the internal layer is foamed
Width adjustment system
According customers requirement to design various width adjustment system, include: external deckling system and inernal deckling system.
Features
Internal deckling system have reducing thick edge function, mainly use for coating extrusion line. Due to the special adjust requirement, the flow channel of the die also have special design.
Screw type external deckling can adjust the width on line and it working can save time, labour, and raw materials,
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As the most influential brandname on extrusion die, owning 60% market share in China, we have been always dedicated to carrer on development of extrusion dies and correlative products
Characteristics
- Originated design for mono-block die body, UV layer distributed evenly.
- Avoid leakage happening because of split die body.
- Easy maintainance.
- Male inside have air distributary system, divide the cavity into several zones, control air volume independently, ensure even air distribution in a short time.
- Flexible and fine adjustment on both upper and lower lips, the tolerance of the wall thickness within 3％.
- Internal heating bars work independently in separated zones, temperature tolerance within 1℃.
- With the economic UV function，PC+UV co-extrusion feedblock and a special structured male, make UV layer evenly cover on the product surface.
- PC hollow profile die can be used for 4-25mm thick , 2100mm wide product, the multilayer product thickness can reach 80mm.
- PPhollow profile thickness and width range bewteen 2-12mm and 1200-3000mm.
- Flow channel surface polishing precision at 0.01-0.02μm.
- Male tooling precision can reach 0.04-0.05μm，special non-sticking treatment applies to each rib.
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Advantages of Ultrasonic Flip Chip Bonding against Lead/Adhesive Process
In comparison to other flip chip processes the ultrasonic process allows a four to five times higher contact density. Only one process step is needed for the chip attach. This process guarantees extremely high mechanic stability and termal strength for the connections. It is a so called "clean process" (no adhesive, monometallic connections, leadfree process).
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HYBONDs Model EDB-140A is a semiautomatic epoxy/silver glass die bonder which provides uniform epoxy or silver glass dispensing with consistent material thickness and precise die placement. The EDB-140A can be fitted with a waffle pack/jel pack or loose die pedestal or a die ejector for holding die on wafers. The dispense system can be fitted with Hybonds micro-dispense head for extremely low volume epoxy dispensing. This die bonder is rugged enough for continuous production and ideal for small production runs and laboratory applications. Die pick up and placement are made easy with the aid of dual CCTV cameras and a split screen monitor which incorporates a die and package visual targeting system. The EDB-140A is modular and easily adapts to modifications to accommodate fixturing for custom packages.
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The FC300 High Force Device Bonder is a new generation of high accuracy and high force system for chip-to-chip and chip-to-wafer bonding on wafer up to 300 mm.
It includes Nanoimprinting Lithography (NIL) capabilities.
The FC300 is a configurable platform which can perform various applications with a quick and easy process head exchange:
high force bonding, especially interesting for Cu-Cu bonding applicable to 3D-ICs packaging or Nanoimprint using Hot Embossing Lithography,
low force for reflow bonding of RF & optoelectronics devices assembly,
UV-curing for adhesive bonding or for Nanoimprint using the UV-NIL process.
High End Processes
Die bonding, flip chip bonding, mass reflow, in-situ reflow, fluxless eutectic bonding, thermocompression bonding, ultrasonic bonding, UV-curing bonding, adhesive bonding,
UV-NIL, hot embossing lithography...
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For High Precision Cost-Sensitive Applications All in one process for mounting and bonding High Speed and Accuracy Mounting
Speed: 0.8 sec/IC Chip Component Accuracy: +/- 8mt Small Footprint: 1.7 Square Meters Easy Operation with Color Touch Screen Inspection of Known Good Die from wafer Capable to handle FR4, Ceramic or Silicon
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An accurate high-speed flip chip bonder, the FCB3 accommodates a variety of needs. From development to pre-production and multiple-model production, this machine offers outstanding functionality.
The FCB3 features a simultaneous recognition camera that ensures accurate bonding in continuous production. Additionally, the automatic calibration function corrects thermal changes over time, guaranteeing bonding accuracy of 3 _m/3 sigma during continuous production.
Ideal for medium to very fine pitch manufacturing.
Features & Benefits
Flexible modular system accommodates various processes
IC feed from both tray and wafer optimizes productivity
Automatic tool changer with 4 input handles up to 38 types of ICs
Wide component range - from 2" x 2" (up to 320 inputs) to 4" x 4" (up to 80 inputs)
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KADETT K1: The High Accuracy Placement & Semi-Automatic Device Bonder
The KADETT from SET is a semi automatic die bonder and flip chip bonder enabling the assembly of devices on a wide variety of substrates. It is particularly well suited for Research & Development laboratories, as well as pre-production environments.
The KADETT's design incorporates flexible system architecture. In its basic version, it performs accurate pick & place functions. The KADETT is easily customized with specific modules such as a UV glue curing system, thermosonic bonding
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The UDB-140A is a semi-automatic die bonder for eutectic, thermoplastic, and other die attach media where heat is required at the die pick up tool and/or the package work stage. Precise die placement, quick device change over, and versatility are integral with the design. The UDB-140A is rugged enough for continuous production and ideal for small production runs and laboratory applications. Die pick up and placement are facilitated with the aid of dual CCTV cameras and a split screen monitor which incorporates a die and package targeting system. An optional preform pick up system, a 4:1 X-Y manipulator for package location, and a dual-axis adjustable excursion scrub can be added depending on the application. Custom packages and die can be accommodated by designing in suitable fixtures to fit the application.
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