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TesT 205 screw testing machines were newly developed based on the
experience of many years and essentially consist out of 4 components:
- 1 force/torque transducer
- 1 machine frame with regulated drive, angle measurement and table
- 1 PC with integrated data acquisition board and motor control
- 1 Software package
The evaluation takes place in real time processing and online during
the test sequences. The force/torque transducer is patented. Its shaping permits the measurement of the 3 quantities: total torque, head friction torque and clamping force without influence of one quantity by one of the others.
Sequences can be programmed by yourselves using the general instructions existing in the software. The available finished software packages according to international standards or standards of the car manufacturers can be adapted to the individual desires of the user at any time.
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The purpose of THP1 device is identical to that of the TB1 unit, that is to say testing pieces in a low or medium production with the only difference that this device is indicated for testing pieces under high pressure conditions. To this purpose it features a shielded screen which shuts itself automatically before starting the test. When the piece being tested is under high pressure it is not possible to open the screen until the safety conditions have been totally restored.
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For over 20 years and produces Elabo develops testing facilities. Whether safety and functional test, permanent run and endurance test or the examination of load limits: By the experience of many years and the know-how within the ranges measuring and inspection technique, mechanics, control, data adminstration and documentation can be realized properly matching engineering solutions. As one of the few manufacturers the connection diagrams do not only develop with us, but we manufacture the test act ions or test plants in Crailsheim themselves, for example the complete adaptation and contacting technology. Within the range of electrical security we guarantee the adherence to of valid standards and regulations, for example after VDE or UL.
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The G500 PEM test station is specially designed to meet the needs of customers testing fuel cell stacks in the 12 to 30kW range. The FCATS™ G500 is the most stable and accurate fuel cell stack test station available. We have supplied approximately 100 FCATS test stations of this size to customers around the world; the majority to automotive OEMs and key stack developers. Compare that to our competition.
The G500 comes standard with HyWARE II, our proprietary control and automation software, the most stable, flexible and user-friendly testing control software available.
BENEFITS
Outstanding performance:
- Dew point control: +/-1°C
- Gas temperature control: +/-1°C
- Backpressure control: +/-2kPa
- Data acquisition rate: 10Hz
Superior reliability and maintainability: We have achieved superior reliability and maintainability through selection of the most dependable components, reduction in the number of parts, process flow simplification, and improved access to components.
- Only the highest quality components have been selected
- All electrical components are positioned for easy access via the front doors
- Reliability of the I/O has been improved by adopting an industrial I/O system
- Motors and pumps have electrical quick-connectors allowing easy removal for serviceability
- Use of sanitary and zero-clearance fittings allows easy removal of key components for serviceability
- Industrial door design includes mechanical hinge pins for easy removal of doors
- Robust welded steel frame, with powder-coated finish
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The G700 PEM test station is specially designed to meet the needs of customers testing large stacks, generally for transportation and stationary applications. The G700 is the most sophisticated large stack tester in the world. It includes precise gas flow control using mass flow controllers, accurate gas humidification using contact humidifiers, stack coolant proprietary pressure control using a patented process, and expandable cell voltage monitoring capability. Reformate simulation and steam humidification are available as options. Several types of load banks including water-cooled as well as regenerative, are also available.
The G700 comes standard with HyWARE II, our control and automation software.
BENEFITS
Outstanding performance: After surveying our customers, we have developed the highest performing test stations available:
- Dew point control: +/-2°C
- Gas temperature control: +/-2°C
- Backpressure control: +/-2kPa
- Data acquisition rate: 10Hz
Superior reliability and maintainability: We have achieved superior reliability and maintainability through selection of the most dependable components, reduction in the number of parts, process flow simplification, and improved access to components
- Only the highest quality components have been selected
- All electrical components are positioned for easy access via the front doors
- Reliability of the I/O has been improved by adopting an industrial I/O system
- Motors and pumps have electrical connectors allowing easy removal for serviceability
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SOLID OXIDE FUEL CELL TEST STATIONS
Our SOFC test stations are integrated measurement, testing and analysis systems, designed for the unique needs of the SOFC market. These test systems include gas mixing, humidification, pre-heating, furnace, heat recovery and water balance modules. Systems can operate on gaseous or liquid fuels. Operating temperatures range up to 1000°C and operating pressures may be controlled within 2 kPa even in low pressure / high flow applications. Systems come complete with a load bank and cell voltage monitoring.
Systems can be tailored to meet your specific requirements.
FEATURES
- Conditioning of reformed gas at precise temperatures and pressures to simulate SOFC reaction products
- MFCs can be bypassed and removed for calibration while the test station is operating
- Up to 9 inlet gases available
- Manual and fully automated testing capability
- Reliable and stable PLC control
- Programmable electronic load control with reactant-sensitive ramp rates
- Built-in protection from carbonization
- User-controlled alarm settings
APPLICATIONS
- R&D testing: Extremely flexible control system perfectly suited for R&D testing
- Durability: Reliable unattended operation, automated scripting capability facilitates long-term testing
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Pump unit with D.C. motor, mounted on a trolley, applied for the testing of pipe lines, vessels etc.
- Test Pressure: 2 - 350 bar
- Capacity: 5 l/min
- Motor Power: 3 kW
- Voltage / Frequency: 400 V / 50 Hz
- Operating Temperature: max. 40 °C
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The G20 is an economical complement to our PEM test product line with expanded capability in low power fuel cell characterization. The G20 has been designed for small active area, single cell R&D testing, with all the capability and sophistication of our larger test stations. The G20 comes equipped with the standard FCATS™ control software HyWareII, including HyAL automation language for dynamic 24-hour operation.
BENEFITS:
- Small footprint, convenient benchtop design
- Mass flow controllers for hydrogen and air with 100:1 turndown
- Humidifier bypass included
- Automatic nitrogen safety purge on shutdown
- Automated humidifier refill capability
- Zero-volt capable load bank
- 2 software controlled PID loops for cell endplate heaters
- Optional automated backpressure control
- 17" LCD monitor and desktop PC included
- Hydrogen sensor
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500W PEM Fuel Cell Test Station:
The G40 and G60 test stations have a number of distinct advantages, including:
- Small footprint
- Optional fuel cell enclosure for operator safety
- Automatic nitrogen purge safety shutdown
- Hydrogen sensor
- 2 separate PID loops for cell endplate heaters
- 17" LCD monitor and PC
- Available 19" rack space
- Optional liquid cooling capability
- Optional water balance capability
- Optional dry gas bypass
- Optional software-integrated AC Impedance capability
- DMFC and High-temperature PEM capability also available
- Generous workspace for the test article, with Dri-Dek™ work surface
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The G100 and G200 complement our test product line and expands our capability in PEM single cell and short stack R&D testing. They have been designed to offer an accurate test station for the low power test market at a very attractive price.
HyWARE II: Our control and automation software offers exceptional functionality with a user-friendly graphical interface. HyWARE II, enhanced with our proprietary HyAL automation language and load following technology, comprehensively manages the full range of FCATS™ system parameters, including test station control, data acquisition, diagnostics, and safety subsystems. HyWARE II enables safe and reliable unattended operation.
BENEFITS
The G100 and G200 test stations have a number of distinct advantages, including:
- Optional workspace enclosure
- Automatic Nitrogen purge on safety shutdown
- Hydrogen sensor
- 2 separate PID loops for cell endplate heaters
- 17" LCD monitor and PC
- Generous workspace for the test article with Dri-Dek™ work surface
- Extensive 19" rack space available
- Optional liquid cooling capability
- Optional dry gas by-pass
- Optional water balance capability
- DMFC, and high-temperature PEM capability also available
- Performance Commitment: Review test data from our library of results or put your own fuel cell on one of our machines to try before you buy. Unlike others, our performance commitments are backed by extensive R&D using actual stacks, correct gases and by test engineers using traceable metrology.
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Pressure range up to 1250 bar / 18,000 psi
Suitable for Air, Nitrogen, Argon, Helium and a wide range of other gases
Provided with Resato air-driven single acting, double acting or two-stage gas booster
Water-cooled Oxygen boosters available
All stainless steel construction
WE ARE LOOKING FOR A DISTRIBUTOR IN ITALY. Please contact us if you are interested!
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Pressure range up to 3650 bar / 50,000 psi
Flow up to 50 L/min
Suitable for water, oil, and a wide range of chemicals
Provided with reliable Resato air-driven pump
Low noise level even at high cycling speed
All stainless steel construction
WE ARE LOOKING FOR A DISTRIBUTOR IN ITALY. Please contact us if you are interested!
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These standard systems are made of stainless steel and have a working pressure up to 2400 bar and a flow capacity from 0 to 37 ltr/min. They are compact, easy to handle and ready for use. These systems are often used for pressurising vessles, tubes, fittings, fire extinguishers, hoses and valves.
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Resato has designed a robust power pack, containing a build in pump with 320 mm air drive section.
Thie biggest benefit of this unit is the high flow combined with high pressureoutput, by use of only one pump. Simple construction leads to easy and low maintenace.
This mult-purpose unit is suitable for:
- Pressure testing of large objects.
- Chemical Injection.
- Generating hydraulic power.
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The MEDUSA Series Fuel Cell Test Stations are designed, engineered, and built by engineers and technicians that have been designing and manufacturing reliable electrochemical hydrogen systems for over 35 years. Teledyne's experience is unsurpassed resulting in the most precise, user friendly, and reliable Fuel Cell Test Stations available. Test stations are available in 3 model series -- the MEDUSA RD Series Stations for applications up to 3 kW, the MEDUSA RD Elite Series for applications up to 4 kW and the LS Series Stations for multiple kilowatt fuel cell stack testing applications up to 12 kW.
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Online safety valve test system, PreVenTest
Pressure safety valves are installed on process equipment to release excess pressure due to upset process operations, external fires and other hazards. Or simply said; the safety valve serves to protect life and property. Failure of pressure safety valves to function properly when needed could result in the over pressure of vessels, exchangers, boilers, or other equipment they where installed to protect. It is essential to maintain your pressure safety valves and relief valves in good condition.
Periodically testing is one of the most important elements to proof that the safety valves will provide the so important protection. Obviously, the most desirable type of test is one that subjects the pressure relief valve to the full operating conditions that it is to endure in practice.
The Ventil PreVenTest system is a robust, but ingenious build system for testing all types and sizes of spring operated safety valves on-line, in process and under the normal operating conditions. The portable system enables you to proof the correct working and performance or identify safety valves in need of repair without plant shut-down.
Capabilities
- Unlimited range.
- Robust portable system.
- Universal and equipped for all brands.
Optional features
- ATEX Intrinsically safe version.
- 50 kN set for testing with no or a limited process pressure.
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Pressure range up to 5700 bar / 80,000 psi
Flow up to 50 L/min per pump
Suitable for water, oil and a wide range of chemicals
Provided with one or more Resato air-driven pump(s)
Low noise level even at high cycling speed
All stainless steel construction
Proven reliability under severe conditions
Suitable for direct water feed or provided with stainless steel reservoir
Numerous options available such as forklift pockets, wheels, reservoir, lid and engraved panel
WE ARE LOOKING FOR A DISTRIBUTOR IN ITALY. Please contact us if you are interested!
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Flo-tech portable testers are the leaders in state-of the-art hydraulic testing equipment. Offered in three models in a variety of sizes, the compact testers are designed for fast, diagnostic troubleshooting of both mobile and stationary hydraulic systems and components. The PFM6 measures flow, pressure, and temperature simultaneously from one point, while the PFM8 series provides an additional dynamometer for power calculation (HP and kW). In addition to portable testers, Flo-tech manufactures a wide variety of in-line turbine flow meters for hydraulic fluids.
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The Flo-Check USB represents the next generation of hydraulic test equipment. The device simultaneously measures flow, pressure, temperature and power within a hydraulic system. This data is displayed and logged through a custom Windows®-based software application; data is received from the Analyzer through a standard USB cable (both software and cable are included with the unit). The Flo-Check USB is ideal for testing, troubleshooting and diagnosis in mobile and industrial hydraulic applications, and for setting hydraulic components such as pumps, valves and motors. The unit is bi-directional and includes a low-resistance load valve and internal pressure relief discs.
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Pressure range up to 5700 bar / 80,000 psi
Flow up to 50 L/min per pump
Provided with one or more Resato air driven pump(s) or booster(s)
Direct water feed or with built-in reservoir
Manually operated or computer controlled
Ergonomic, safe and user-friendly design
Low noise level
Suitable for various test mediums such as tap water, oil, an emulsion of both and many other liquids and gases
Modular and flexible design makes it possible to build a unit to your specific requirements
WE ARE LOOKING FOR A DISTRIBUTOR IN ITALY. Please contact us if you are interested!
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FCATS™ PEM fuel cell test systems offer full flexibility to test, control, and monitor the performance of fuel cells and stacks
FCATS (Fuel Cell Automated Test Systems), are designed to meet the wide-ranging needs of PEM fuel cell stack manufacturers, material developers, system integrators and research organizations. They offer full flexibility to test, control, and monitor the performance and durability of individual cells and stacks under a wide range of operating conditions.
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Our high temperature systems are tailored to meet your specific requirements while providing certain consistent standards:
High precision instrumentation for reliability and repeatability
Rapid transient response capability
State-of-the-art HyWARE II software and diagnostics
Dynamic control of humidification
Reliable unattended operation
Advanced safety features
Worldwide service and support
Designed for serviceability with easy access and removal of components
Upgradeable with the ability to easily add new hardware
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Control valve test rig
Ventil manufactures a wide range of control valve test units for testing and (re)adjusting all sorts of Globe-, Camflex-, and Waver type control valves according to the international test standards as ANSI/FCI. The Ventil test units can be used for;
* Seat leakage testing and classification
* Body testing
* Stroking the trim
The optimal functioning of the Control valve not only exists of sufficient body & seat tightness, but more important, the total "performance" of the valve and its controls! For an accurate and reliable working effect the valve body, actuator, positioner, regulators etc. most work in a strict harmony!
Control valve test unit capabilities
* Range DN15 - 900 mm. / ½ - 36"
* Horizontal (stem vertical) or tilting clamping system.
* Clamping on the inlet flange, both flanges or (proportional clamping) between the clamping tables.
* 1 - 2000 tons of clamping force.
* With no or limited linear force on the valve body.
* Test pressure range: from vacuum up to 2000 bar / 30,000 PSI.
* Leakage range 0 - 1000 ln/min. 2100 scfh.
* Test- & operation of all sorts of linear or quarter turn actuators and controls.
* Test medium: Liquid, Compressed Air, Nitrogen, Helium or Hydrogen.
Optional features
* Computer registration system.
* Valve performance testing, considering; measuring of the stroke measuring,
open/close time and torque measuring.
* Fugitive emission and cryogenic test facilities.
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Safety valve test station VC25SRV
The Ventil VC25-SRV safety (relief) valve test rig allows testing with air and liquid and is designed to comply with API-567 for flow design and API-527 for seat tightness testing. The VC25SRV features a hydraulic operated 3-claw clamping system, design for quick clamping of safety valves with flanged and thread connections.
The test unit can apply a clamping force of 25 metric tons and suitable to test valves in range 1/2"-10" The VC25SRV safety valve test rig has a build in accumulator to comply with the safety valve test standards.
Standard features
- Auto claw clamping system.
- Stainless steel water reservoir.
- Gas and liquid testing.
- Bubble counter according to API 527.
- Stainless steel control panel.
- Safety screen.
- Interlock system preventing release of claws when pressurised.
- Skid mounted.
- Delivered ready for use.
Options
- Booster or compressor system for generating high pressure air.
- Computer registration system (CRS).
- Auto test system, auto control of ramp rate to meet ASME specification.
- Portable grinding/ lapping unit.
For more information and other types please visit our web site www.ventil.nl
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Ventil designs, manufactures and delivers test units for pressure testing any type of Gate-, Globe-, Plug-, Ball-, Check-, Slide- and Butterfly valve according to all international test standards.
Capabilities
√ Machine available up to DN 2200 mm. / 86”
√ Horizontal (stem vertical), vertical (stem horizontal) or tilting clamping
system.
√ Clamping on the inlet flange, both flanges or (proportional clamping)
between the clamping tables.
√ Without or limited linear force on the valve body.
√ Test pressure range: from vacuum up to 2000 bar / 30,000 PSI.
Optional features
√ Computer registration system.
√ Full automatic operation system.
√ Testing one or a complete series of valves.
√ Automatic open close action.
√ Valve performance testing, considering; measuring of the stroke
measuring,
√ Open/close time and torque measuring.
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Aerospace OEMs and their suppliers require quality air flow measurements of passages in both aircraft and land-based turbine engine components. Each OEM has a unique testing specification and their suppliers must be flexible with the test procedures in order to comply. Accuracy, repeatability, throughput, and availability are critical elements in the design of the Test System. As a “standard” product, these test stands are constantly undergoing system-wide improvements.
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The Lab Master® Slip and Friction is designed to precisely determine the friction characteristics of numerous materials. It removes operator variability from the test procedure with specially designed features to control sled placement rate, orientation/angle, dwell time, and removal.
APPLICATIONS
Flexible packaging, Foils, Paper, Corrugated, Coatings, Metal, Wood, Printing, Nonwovens, Rolling resistance, Writing instruments, Medical devices, Composites, Rubber, Linoleum, Textiles and Leather
SPECIFICATIONS
* Selectable speeds from 0.4 to 550 in. per minute (10 to 13,970 mm per min.)
* Travel distance is selectable from 1 to 8.5 in. (25 to 216 mm )
* Load Cell 50 newtons (11 lb)
* Meets TAPPI T549 and T816, ASTM D1894 and D4521, DIN 53375, and ISO 15359
FEATURES
* Integrated PC system running Windows™ based software
* User can pre-select test speed, delay time, and test distance
* Units are displayed in gram force or COF
* The ability to create user-defined test setup with built-in ASTM, ISO and TAPPI methods.
* Individual test speed selection for both static and kinetic COF
* A high-speed data acquisition system accurately locates and captures the static peak
* A computer controlled elevator system automatically lowers and raises the sled at a repeatable rate
* Automated Elevator System removes operator variability from the test procedure with specially designed features to control sled placement rate, orientation/angle, dwell time, and removal
* Optional peel attachment available for 180° adhesion or release measurements
* Optional heated platen available
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A system specially designed for high precision measurements of compression. With its high reduction ratio, this manually operated test stand is well suited for the measurement of small springs with low force levels. The displacement sensor gives a measurement of the flexion or height measured under load with a resolution of 5 µm. The test stand is equipped with a set of adjustable limit stops. The measurement display shows the force and the displacement simultaneously and plots the graph curve for the spring. These data can be exported via the RS232 output of the display unit. The parallelism of the lower plate can be adjusted to ensure correct seating for the spring. An accessory kit can be used to make measurements on tension springs.
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With its Centor Dual force gauge, fixed plate and adjustable plate, this unit can be used to test high capacity tension and compression springs. The command automatically determines the origin of the displacements and then stops the machine at a predetermined flexion value to measure the height under load. It is also possible to measure flexion, and cycles can be programmed. The instrument has an RS232 to store the results on a computer. Additional sensors are available to provide high levels of precision for springs with low force levels. Ready to use system. Supplied with a Ø 4 in fixed plate.
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It is a universal testing machine capable of carrying out tensile, compression, bending, and shearing fesfs. Operation is manual, semiautomatic, and automatic. The test instrument can be modularised taking into account that the structure can house 3 permanently installed load cells for compression tests, and 3 sets of tensile grips for tests, including at break. Our system uses several cards (for axis and cell reader control) that are connected via CanBus to enable displacements to position or force at a feedback speed of 1000 Hz. Load cell reads are effected ì,000 times per second. Minimum indexing is 1/32,700 (this can be increased by slowing down load cell reading).
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