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Bono's HTH high temperature heaters are designed for capacities ranging from 2 to 25MW. Thermal fluids, of synthetic type, can be used both in liquid and vapour phase, up to 400°C.
The design of HTH heaters is innovative, gives several advantages versus the coil type design and on the other hand it is extremely reliable, thanks to Bono's experience with more than 2000 installations all over the world.
The main advantages of HTH are: the compact design, especially in terms of height, and the complete accessibility for cleaning and maintenance; the built-in preheater, in the same heater base, reduces the local assembly costs; the accessibility of the furnace allows a cheap repairing, since any tube is replaceable working inside the furnace.
HTH are supplied equipped with burner, regulation equipment, instruments, built-in preheater, safeties and accessories, in a transportable package, thanks to their original compact design. The package, ready to be connected to the network, is tested in Bono Energia's workshop before shipping, ensuring a quick and efficient site commissioning and start up.
All Bono's heaters are constantly updated by 30 engineers to the strictest international norms, in order to insure higher efficiency to save money and lower level emissions.
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Thermal fluid heaters series OMP and HTH (and HTH-R) are suitable for heavy duty industrial operation. They can operate with a wide range of mineral and synthetic thermal fluids.
The multi-tubular patented design offers common features joined to different standards in calculation and design, according to the maximum bulk and film temperature to be obtained (Design, construction and testing according to API 560 , ASME, EN, DIN, ABS, R.I.Na. SQLO and others).
Both series are suitable for medium-large capacity production and high fluids operating temperatures.
The innovative and patented multi-tubular design offers advantages versus the conventional heater coil design in terms of:
- Less operating costs, thanks to the higher thermal efficiency;
- Less maintenance and inspection costs, due to total absence of refractory and of fouling even, in case of oil firing;
- Less fuel and power consumption, because of reduced fluid pressure loss.
- Lower thermal fluids degradation rate, thanks to the small difference between bulk and film temperatures and to the higher fluid velocity in the radiant section.
Series: OMP / HTH
Design: Multi-tubular heater
Capacity: 1.7 to 17.4 MWt / 2 to 40 MWt
Thermal fluid temperature: up to 360°C / up to 400°C
Thermal fluid type: Mineral and synthetic
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BABCOCK WANSON is leader in the field of the design and the installation of thermal oil heaters TPC and EPC (high outputs, service contracts on demand, compliance with environmental standards).
User advantages :
- reliability and rugged long life construction ;
- guarantee on both the burner and the boiler ;
- efficiency, which can be higher than 92% over the operating range ;
- investments and maintenance costs reduced ;
- optimised heat balance, associates the high output of the boiler with very low thermal losses on the distribution system which means very high overall plant efficiency ;
- very short response time, low inertia ;
- optimisation of the thermal coefficient of transfer of the boundary layers ;
- low pressure of operation normally no more than total system resistance (10 bar max) for high temperature (350°C) ;
- well suited for indirect process heating;
- compactness ;
- safety of the whole system by the installation of dedicated controls and equipment to suit the process requirements (deaerators, temperature monitors and alarms, deaerator relay...) ;
- no corrosion, therefore, very long plant life.
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Thermal fluid heaters are a real good and innovative solution for heat production in those industrial processes where high process temperatures are required.
There are circumstances in which the use of a thermal fluid heater rather than a steam boiler is more suitable for heat production, usually to lower costs.
BONO ENERGIA’s key factors:
* More than 40 years of experience in production and engineering
* 4,000 installed units
* High quality control standards ( ISO 9001)
* Stringent design standards (ASME,API 560, EN, DIN )
* Continuous research and development
* Automation technologies at top level (Visit www.automataweb.com)
* Wide range of products (All capacity needs guaranteed)
* Customized solutions
* Global product supply
* World wide marketing presence
* Short delivery time
Benefits from a BONO ENERGIA’s choice:
* Life cycle at top level of the market
* Repeatable and sustainable performances over the life cycle
* Reliability
* High thermal and combustion efficiency (Operating costs reduction)
* The possibility to use different kinds of fuel
* Low level emissions
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The System OP Includes
The DB Boiler
Oil or gas fired burner (optional)
Thermo - oil circulation pumps
Boiler controls and safety equipments
Deaerator
Electrical control panel
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The Dalesman range of hot water boilers is highly fuel efficient with low emissions. The boilers are available in outputs from 300 to 10000kW, (1 to 35 million btu), and in working pressures from 100 to 300 psig (7 to 20 bar g).
The Dalesman boiler is of exceptional quality and robustness suited to arduous workloads over many years. Unlike other heating boilers available the Dalesman is manufactured using the same engineering and design skills that Byworth use in the manufacture of their steam boilers. All Byworth boilers are manufactured entirely within the factory at Keighley, West Yorkshire.
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Type UT-L as flame-tube smoke-tube boiler
with 3-pass technology acc. to the Directive
relating to appliances burning gaseous fuels
up to an output of 750-9,200 kW for hot
water generation.
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Byworth manufacture fire tube steam boilers in two ranges. The Yorkshireman and Yorkshireman2 ranges are highly fuel efficient three pass wetback steam boilers, available in outputs between 1000 and 18000 kgs per hour and working pressures from 100 to 300 psig (7 to 20 barg). The Yorkshireman2 achieves exceptional efficiency levels by the inclusion of unique XiD fire tubes. These increase the heat transfer from the tube passes by over 80% which in turn leads to overall efficiency of the boiler of around 93%. This is without the incorporation of a flue gas economiser. The Yorkshireman range is highly suited to arduous workloads and is extremely robust.
The MX range of fire tube boilers covers 250 to 5000 kgs per hour and is suitable for lighter workloads.
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The YHB boiler is designed for specialist high pressure hot water applications. Built to BS2790, this range is preferred by engineers and consultants worldwide for outputs from 650 to 10500 kW with working pressures up to 20 bar g.
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The PHW range of hot water boilers has been introduced by Byworth for commercial and light industrial hot water applications.
With outputs ranging from 120 to 1200 kW and working pressure up to 5 bar g, the PHW gives high efficiency at a very competitive price.
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The three-pass wetback Yorkshireman range is ideally suited to heavy workloads. Add to this the latest combustion technology and control equipment and you'll achieve impressively low running costs and emissions.
Each boiler is individually tailored to your specific needs and manufactured from start to finish in our own factory. All fittings are mounted in the factory to make installation on site quick and easy.
The boiler can incorporate any make of burner to suit a wide range of gaseous or liquid fuels in single, dual or tri-fuel combinations.
Thermal efficiency (based on NCV) in excess of 90% (94% with the optional economiser unit).
External surfaces are heavily insulated and finished in tough, Aluzinc cladding.
Smoke boxes employ the latest ceramic fibre technology offering significantly less heat loss than traditional refractory.
The Yorkshireman range has larger heating surfaces and steam space than comparable boilers, meaning desirable low heat transfer rates, Low NOX emissions, easily achievable outputs, and quality dry steam throughout the firing range.
A wide range of accessories are available to further enhance the boiler; contact us for more details.
Outputs to 10MW (15,900 kg/hr) and operating pressures to 20 bar(g) available.
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STEAM-MATIC SM boilers have been developed upon BONO ENERGIA’s significant technical and technological expertise in manufacturing complex, high-capacity thermal equipment.
With over 10.000 installations worldwide, these boilers represent a remarkable achievement and a valid response to the needs of the industrial market which are combined with reliability and high performance.
STEAM-MATIC SM boilers are reliable: severe quality controls during all productive cycle, hydraulic and fire workshop tests before shipment, easy installation and maintenance represent, together with the proved quality of BONO ENERGIA SPA boilers design, the best guarantee for a very long service life.
STEAM-MATIC SM boilers offer superior performance: the innovative design of the pressure vessel ensures excellent heat transfer in two passes. The large volume of water and a wide steam chamber provide high working flexibility and a considerable steam reserve.
STEAM MATIC SM boilers are low consumption boilers, Bono technology ensures a thermal efficiency of 89% reducing consumption of fuel is to the minumim. Additional devices as Flue gas/air or Flue gas/water economisers or Integrated control system Optispark allow to reach 95%!
STEAM MATIC SM boilers can satisfy steam needs from 1 to 5 t/h.
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The superheated water boilers made by Bono Energia are designed for thermal capacities ranging from 5 to 60MWt, with hot water outlet temperatures up to 260°C and pressures up to 65bar.
CTH boilers offer a reliable solution for applications such as district heating or industrial processes where hot water (under 120°) is used. For this applications an accurate temperature control and a fast thermal response are needed.
Thanks to their multi-tubular and very compact structure, CTH allow an easy installation and an overall thermal efficiency higher than 94%. The wide furnace, water tube screened, helps the thermal exchange and allows to match the most stringent NOx emissions levels. The external walls of the heaters never reach more than 20-30°C above the ambient temperature.
Up to 30MWt, thanks to their innovative design, CTH heaters are delivered in a package solution. Over 30MWt a field erection of the heater is required.
The pressure parts will be delivered in only two sections reducing the local assembly costs.
CTH heaters offer complete accessibility for cleaning and maintenance through proper inspection doors, which allow to fully inspect their interior.
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Combination of high technology and superior workmanship.
Long life, compact design, high capacity to size ratio
Suitable for use of Natural Gas, LPG, Light Oil and Heavy Oil as fuel
Special design to minimize the effects of sediments and scaling on waterside
Well-distributed expansion pattern due to balanced heat absorption within the boiler
Also transportable in modular configuration for site assembly, for boiler rooms with narrow passages.
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Type UT-M as flame-tube smoke-tube boiler
with 3-pass technology acc. to the Pressure
Equipment Directive up to an output of
750-19,200 kW for hot water generation.
Type UT-H as single flame-tube smoke-tube
boiler with 3-pass technology up to an output
of 820-18,300 kW for hot water generation.
Type UT-HZ as double flame-tube smoke-tube
boiler with 3-pass technology up to an output
of 13.000-38,000 kW for hot water generation.
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BABCOCK WANSON fire tube boilers - shell boilers are characterised by the optimisation of the Boiler / burner combination which precisely matches these two main components ensuring that performance and environmental standards are met. BABCOCK WANSON is also synonymous with tailored single source service action.
User advantages :
- reliability and robustness ;
- constant efficiency even higher than 97% in the range from 30 to 100% of the load ;
- effective Boiler / Burner combination and CE marking of the assembly ;
- heat exchange by radiation and convection optimised ;
- compliance with environmental standards : exhaust gas (NOx, CO...), efficiency... ;
- suitable for wide output variations ;
- steam of high quality (dryness higher than 99,5%), due to the integrated steam separator ;
- availability higher than 97% ;
- fully packaged factory assembled and tested ;
- broad range of outputs available ;
- maintenance contract with 6 years guarantee on the burner and the boiler body ;
- innovating monitoring, suitable for integration in industrial systems of control and for connection to the network of BABCOCK WANSON telediagnosis.
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STEAM-MATIC SG boilers have been developed upon BONO ENERGIA’s significant technical and technological expertise in manufacturing complex, high-capacity thermal equipment.
With over 5.000 installations worldwide, these boilers represent a remarkable achievement and a valid response to the needs of the industrial market which are combined with reliability and high performance.
STEAM-MATIC SG boilers are innovative: they offer the combination of the significant advantages of an entirely water-cooled flue-gas reversing chamber with a simple, efficient arrangement of the tubes on the plates.
STEAM-MATIC SG boilers offer superior performance: the innovative design of the pressure vessel ensures excellent heat transfer in two passes and provide full accessibility to the boiler and the flue gas reversing chamber. The large volume of water and a wide steam chamber provide high working flexibility and a considerable steam reserve.
STEAM MATIC SG boilers are low consumption boilers, Bono technology ensures a thermal efficiency of 89% reducing consumption of fuel is to the minumim. Additional devices as Flue gas/air or Flue gas/water economisers or Integrated control system Optispark allow to reach 95%!
STEAM MATIC SG boilers can satisfy steam needs from 6 to 25 t/h.
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High Pressure Steam Boilers coded HPS are three pass and with firetube design .Erensan boilers are designed with Computer Aided Design in compliance with latest En Norms and Pressure Equipment Directives of Europe.
Main Characteristics :
Large Water and Steam Volume helpd to supply Steam in peak drafts and fluctuating steam drafts. Large heating Surface helps higher heat absorbtion and Dry Steam supply. With the Wet Back design maximum benefit is taken from heating surface.Lower counter pressure of the boiler reduces power consumption of the burner and easier combustion.Minimized refractory enables low thermal inertia and reduced service cost and better heat transfer.With the optimum Chamber sizes and well distributed thermal loading more effective use of Radiation heat transfer surfaces.High efficiency of 95% is acquired .
Wide capacity range from 1t/h to 25 t/h enables all industries to benefit .
Optianal : Air , Water Economizers, and Superheaters are applicable upon request.
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Where to use : With all steam sterilizable sampling valves.
How to use: Manually-Instructions available
Use for: Sterilizing with steam.
Accessories:
Ignition: Piezoelectric (included)
Connection hose: PTFE (included)
Burner: Labogaz (included)
Material:
Steel Parts: AISI 316L(1.4404)
O-rings: EPDM
Foot: EPDM
Key measurements
394 mm * 194 mm.
Capacity: 0-250 ml. 0 - 8.5 oz.
Net weight: 1.8 kg./pc. 3.97 lb
Temp. range: 10 C - 1000 C. 34ºF - 212ºF
Pressure and temperature can be increased by using the a Pressure relief valve (850059).
Please note! It is prohibited to air mail or air freight the gas cans, it is a standard product available throughout the world.
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Type U-ND/U-HD as flame tube boiler with
2-pass technology up to an output of
250-3,200 kg/h (low pressure) and
250-1,250 kg/h (high pressure) for steam
generation
Type UL-S as single flame tube/smoke tube
boiler with 3-pass technology up to an output
of 1,250-28,000 kg/h for steam generation
Type ZFR as double flame tube/smoke tube
boiler with 3-pass technology up to an output
of 18,000-55,000 kg/h for steam generation
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CT water tube type steam generators are the result of over 40 years experience of BONO ENERGIA in the industrial, petrochemical and power generation applications.
Engineered using the most advanced CAD systems, these generators guarantee the highest operating features, thanks to BONO's experience in heat transfer, welding technology and pressure vessel calculations. The production, carried out in Peschiera Borromeo facilities, is based on ISO 9001-2000 quality standards, with inspection plans for material, production process and final test.
CT series water tube steam generators represent a modern concept of "D" shaped desing, having two overmounted drums, expanded vertical tubes and full water walls type furnace. The water circulation inside the boiler is of the natural type.
The burner is housed inside the front water wall by means of properly shaped water tubes.
CONVENTIONAL FIRED WATER TUBES BOILERS (1,000 units world-wide installed)
Model
Clajtub CTD-S / Clajtub CTD
Configuration
Package / Site erected
Medium
Saturated and Superheated steam
Steam production
8 to 150 t/h
Design pressure
up to 80 bar
Steam temperature
300°C - 480°C
Thermal efficiency
up to 94%
Type of fuel
Natural Gas, Fuel Oil, Refinery gas, Lean gas, Reach gas, Coke Oven Gas, Process gas
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Garioni Naval offers biomass fire tube steam boilers which are developed based on our cooperation with global engineering and European know-how combining with over 45 years experience and technical knowledge of solid combustibles, especially coal. Biomass steam boilers range from a capacity of 2 ton/h to 10 ton/h with steam pressure from 1 bar to 15 bar. Garioni Naval Biomass steam boiler is a two passes fire tube boiler with external prefurnace combustion chamber. The boiler is compactly designed with excellent appearance.
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Many technological processes, above all in the food industry, need to use high temperatures (higher than 250°C).
High temperatures are usually obtained using thermal oil but, new regulations, do not allow to use thermal oil where there is danger to pollute the food under process.
In these cases it is a must to use high pressure steam up to 110 bar, for having temperatures up to 318°C.
We have studied and produce our steam generators GMT/HP that, working with closed circuit and with natural circulation (no pump is needed) can produce steam up to 110 bar.
All installations using GMT/HP work without pump, steam traps, water treatment and feed water tanks.
A simple installation using our engineering experience.
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Euroboiler Garioni Naval heaters are produced to be able to burn every type of solid fuel, using two different type of burning equipements:
1) Prefurnace with looding and unlooding screw system.
2) Rolling grates
Grates are manufactured with the best resistant cast iron alloy in order to guarantee a maximum lifetime great performance. Grates are designed to burn different types of combustible such as coal from 0 to 50 mm with a calorific value from 4.000 to 7.000 Kcal/Kg, wood waste / chip and other kind of solid fuels.
Our systems are delivered complete wit exhaust gas treating systems Tailor designed on the fuell type and customer needs.
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In OLMAR our technicians have put special emphasis on economic savings, manufacturing compact units, what we called OLC steam boilers, specially designed for small and medium-size industries. Keeping the traditional quality and strengh, we offer first quality units at low prices by simply suppressing non significative details in order to reduce extra costs.
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Controlled circulation, water tube boilers suitable for the production of hot water, and three gas passes.
They are realized both in vertical and horizontal version. They have elevated efficiencies (>91%) and are tested for pressures up to 36 bar and, for there dimensions, can be installed in reduced spaces.
They produce hot water in only five minutes and have minimum heat dispersions towards the atmosphere which guarantees a higher global efficiency in comparison with a traditional fire tube boiler NPR. Capacity from 116 to 10.000 kW.
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OLMAR vertical boilers are of aquatubular type. They are equipped with wide interior drums for water circulation. Its strength and reliability make them especially indicated to be used in hard conditions. At the same time its durability make them the best choice for small and medium-size companies where the working conditions are not the best. In addition to that, its upright position makes them ideal when space is a problem. They are available in small and medium size and with gas and liquid fuel burners.
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