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Sometimes referred to as an After-Burner, the direct fired thermal oxidizer uses a specially designed burner to raise the temperature of a pollutant laden air stream to a predetermined combustion temperature. In operation, the contaminated process exhaust is ducted into a burner chamber. Heat applied by the burner oxidizes the VOCs and HAPs creating harmless products of combustion (water and carbon dioxide). The clean, heated exhaust gas can then be discharged to the atmosphere or sent through an optional heat recovery system.
The Anguil DFTO can achieve over 99% hydrocarbon destruction rate efficiency. To achieve this, the heated air is kept in the combustion chamber for a specified amount of time, called the residence or dwell time. At the inlet to the combustion chamber turbulence is generated to mix the pollutants and oxygen molecules. Proper mixing of the combustion air and process streams not only provides high destruction efficiencies but also safe operation. The Anguil design minimizes the risk of explosion and takes complete advantage of the VOC laden exhaust stream to minimize auxiliary fuel needs. An optional burner system is available to burn inert process streams directly in the burner as fuel.
Anguil Advantage:
-Modular design for system flexibility and future expansion
-Pre-assembly and factory testing reduces installation costs
-PLC based controls guarantee proper system performance
-High destruction efficiencies for regulation compliance
-Safety shutdowns ensures safe operation
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The Anguil Thermal Oxidizer achieves destruction of the organics by the process of combustion. All hydrocarbons are oxidized to carbon dioxide and water vapor, due to the proper mix of temperature, residence time and turbulence within the reactor chamber.
How the Anguil Thermal Recuperative Oxidizer Works
The Thermal Oxidizer is designed based on volume of airflow, organic vapor concentrations and desired destruction efficiency. During operation, VOC-laden air is drawn into the system fan and is discharged into the system's heat exchanger. The air is preheated through the tube side of the heat exchanger and then passes the burner, where the contaminated air is raised to the thermal oxidation temperature (1,200-1,800ºF or 650-1,000ºC). When the VOC-laden air is raised to the thermal oxidation temperature for the specified residence time (0.5 - 2.0 seconds), an exothermic reaction takes place. The VOCs in the air stream are converted to carbon dioxide and water vapor. The hot, purified air then passes on the shell side of the heat exchanger where the energy released by the reaction is used to preheat the incoming air. The heat exchanger minimizes the system's fuel consumption with the system being self-sustaining at moderate LEL levels. Finally, the contaminant-free air is exhausted into the atmosphere.
Anguil strives to provide innovative pollution control technology including process analysis, engineering, equipment manufacturing, installation and post-sale 24-hour service
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The Anguil Regenerative Thermal Oxidizer destroys Hazardous Air Pollutants (HAPs), Volatile Organic Compounds (VOCs) and odorous emissions. The RTO achieves emission destruction through the process of high temperature thermal or catalytic oxidation, converting the pollutants to carbon dioxide and water vapor while reusing the thermal energy generated to reduce operating costs.
VOC and HAP laden process gas enters the oxidizer through an inlet manifold to flow control, poppet valves that direct this gas into energy recovery chambers where it is preheated. The process gas and contaminants are progressively heated in the ceramic media beds as they move toward the combustion chamber.
Once oxidized in the combustion chamber, the hot purified air releases thermal energy as it passes through the media bed in the outlet flow direction. The outlet bed is heated and the gas is cooled so that the outlet gas temperature is only slightly higher than the process inlet temperature. Poppet valves alternate the airflow direction into the media beds to maximize energy recovery within the oxidizer. The high energy recovery within these oxidizers reduces the auxiliary fuel requirement and saves operating cost. The Anguil oxidizer achieves high destruction efficiency and self-sustaining operation with no auxiliary fuel usage at low concentrations.
The Anguil RTO Advantage:
*99%+ Destruction Rate Efficiency
*System flexibility addresses a wide range of process conditions
*Customized ceramic media with true thermal energy recovery up to 97%
*Zero leakage, dual-disk Poppet valves
*Low pressure drop reduces electrical consumption
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Hitemp technology exclusive design features:
All 0.25" steel plate design, not thin sheet metal.
Easy access to all major components for repair and inspection
Both horizontal and vertical orientations available
Two-pass design for maximum turbulence and residence time
All 2200 f ceramic fiber insulation (not oven insulation)
70% efficient heat exchangers (by Exothermics Eclipse and Des Champs Labs)
PLC controls will interface with plant systems
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Flow Rate: 5,000 10,000 15,000 20,000 DATA
Inlet Temp: 70 70 70 70 F
Outlet Temp: 1400 1400 1400 1400 F
Max Burner Input: 10.0 20.0 30.0 40.0 MM Btu
Gas Press: 0.5 0.5 0.5 0.5 PSI
Refractory Lining: 6 6 6 6 In
Chamber Size: 300 600 900 1,200 Cu.ft.
Residence Time: 1 1 1 1 Second
Destruction Eff.: 99 99 99 99 %
SHELL DIM. (OD)
72 84 96 96 DIA.
180 264 300 420 Length
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RECUPERATIVE THERMAL OXIDIZER
The recuperative facilities provide for installation of one/ heat exchanger that heats the air entering in the fascility thrugh the coming out smokes.
The efficiency of the thermical recover can reach the 65%.
The possible still usefull energy can be recovered during the production for services.
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REGENERATIVE THERMAL OXIDIZER FOR CHLORINATED S.O.V.
This is an application of the regenerative system for the removal of chlorinated organic substances typical of the chemical sector and of the chemical-pharmaceutical synthesis.
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REGENERATIVE THERMAL OXIDIZER
They exploit the capacity of a mass of inert material (porcelain, corderite) of cyclically accumulating and give back heat. The efficacy of the thermal recovery can reach 96%, thus drastically reducing the plant managing costs.
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Epcon is an industry leader in Industrial Afterburner technology and can build a custom unit for stand alone or trailer mounted applications. We also offer different purchase/lease/rental agreements to suit any need.
Afterburners are ideal solutions for high solvent loading and fluctuating operating conditions. Flame arrestors are always installed between the vapor source and the thermal oxidizer. Burner capacities in the combustion chamber range from 0.5 to 2 mmBtuH.
Operating temperatures range from 1,250 to 1,800°F, and gas residence times are typically 1 second or less. These conditions cause the process stream's molecular structure to break down into simple carbon dioxide and water vapor.
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Epcon is an industry leader in Thermal Oxidizer technology and can design a system to fully integrate a customer's heat Processing Equipment with a Recuperative Thermal Oxidizer. This provides tremendous costs savings with respect to minimizing the use of natural gas and mechanical sub assemblies.
Complete integration of an Epcon Thermal Oxidation System includes the following:
* Shell and Tube Heat Exchanger
* Temperature control system
* Oxidation Chamber
Epcon's line of Recuperative Thermal Oxidizers operate at 1400°F, with a residence time of 1 second and a heat recovery efficiency of up to 80%. Turbulent flow allows these systems to achieve such high destruction efficiency, up to 99.99% and high heat recovery as well. Higher operating temperatures are also achievable for hard to oxidize chlorinated compounds. Epcon also offers recuperative systems with catalytic modules suitable for VOC destruction.
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For larger flow capacity processes the RETOX LFC (Large Flow Capacity) Design provides cost effective VOC Control from 60,000 scfm to 80,000 scfm with single shop assembled modules. For flowrates larger than 80,000 scfm we can provide multiple module systems with common stacks for up to 320,000 scfm and greater sized systems. Our RETOX LFC RTO Oxidizers are compact in size with a minimal footprint and have a low profile design like all RETOX RTOs for ease of access and maintenance from ground level.
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For larger flow capacity processes the RETOX LFC (Large Flow Capacity) Design provides cost effective VOC Control from 60,000 scfm to 80,000 scfm with single shop assembled modules. For flowrates larger than 80,000 scfm we can provide multiple module systems with common stacks for up to 320,000 scfm and greater sized systems. Our RETOX LFC RTO Oxidizers are compact in size with a minimal footprint and have a low profile design like all RETOX RTOs for ease of access and maintenance from ground level.
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At Adwest Technologies, RETOX RTO Dual Chamber Regenerative Thermal Oxidizers are our focused business specialty and dedicated business. Adwest provides cost effective custom RTO Thermal Oxidizer air pollution control solutions from 1,000 scfm to 80,000 scfm with single shop assembled modules, witheach RTO having with the lowest RTO energy usage available, all at very competitive capital costs to provide your VOC abatement project with an affordable sollution to air pollution control.
Count on the team of Adwest Technologies' RETOX RTO specialists to help your firm achieve cost effective VOC abatement and compliance for your next retrofit or new process expansion. Remember, we provide exceptionally efficient RETOX RTO Oxidizers which are designed, built and service by our exceptional team of market proven RTO specialists. Our core technical, design, engineering, sales and service team average over 30 years of dedicated RTO Oxidizer experience. We feel that this market experience, combined with our sole focus on RETOX RTO systems provide our past, current and future clients with an exceptional advantage-the Adwest Advantage!
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At Adwest Technologies, RETOX RTO Dual Chamber Regenerative Thermal Oxidizers are our focused business specialty and dedicated business. Adwest provides cost effective custom RTO Thermal Oxidizer air pollution control solutions from 1,000 scfm to 80,000 scfm with single shop assembled modules, witheach RTO having with the lowest RTO energy usage available, all at very competitive capital costs to provide your VOC abatement project with an affordable sollution to air pollution control.
Count on the team of Adwest Technologies' RETOX RTO specialists to help your firm achieve cost effective VOC abatement and compliance for your next retrofit or new process expansion. Remember, we provide exceptionally efficient RETOX RTO Oxidizers which are designed, built and service by our exceptional team of market proven RTO specialists. Our core technical, design, engineering, sales and service team average over 30 years of dedicated RTO Oxidizer experience. We feel that this market experience, combined with our sole focus on RETOX RTO systems provide our past, current and future clients with an exceptional advantage-the Adwest Advantage!
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At Adwest Technologies, RETOX RTO Dual Chamber Regenerative Thermal Oxidizers are our focused business specialty and dedicated business. Adwest provides cost effective custom RTO Thermal Oxidizer air pollution control solutions from 1,000 scfm to 80,000 scfm with single shop assembled modules, witheach RTO having with the lowest RTO energy usage available, all at very competitive capital costs to provide your VOC abatement project with an affordable sollution to air pollution control.
Count on the team of Adwest Technologies' RETOX RTO specialists to help your firm achieve cost effective VOC abatement and compliance for your next retrofit or new process expansion. Remember, we provide exceptionally efficient RETOX RTO Oxidizers which are designed, built and service by our exceptional team of market proven RTO specialists. Our core technical, design, engineering, sales and service team average over 30 years of dedicated RTO Oxidizer experience. We feel that this market experience, combined with our sole focus on RETOX RTO systems provide our past, current and future clients with an exceptional advantage-the Adwest Advantage!
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Catalytic Thermal Oxidizers (CTO) and Regenerative Thermal Oxidizers (RTO) are efficient ways to thermally treat pollutants and volatile organic compounds (VOC). Single valve RTO technology developed by Eisenmann in the 1990’s offers 100% uptime with energy efficiency and guaranteed cleaning results.
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Epcon Regenerative Thermal Oxidizers are designed to be highly energy efficient systems that achieve high levels of VOC destruction to keep processes well below required DRE emission levels.
A Regenerative Thermal Oxidizer (RTO) System is based upon the principle of thermal oxidation, which utilizes the process of regeneration for internal heat recovery.
Epcon Regenerative Thermal Oxidizer systems have been successfully utilized on hundreds of industrial VOC air pollution control applications since 1978. Because no two applications are alike, we look forward to preparing a custom RTO proposal for your specific application.
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More and more, companies operating air pollution control equipment today realize that the initial capital cost of an oxidizer system can be rapidly eclipsed by continued operating expenses if careful attention is not periodically given to the system. Here are ten tips to ensure your oxidizer is operating at peak performance. The first five tips focus on parameters end-users should know about their oxidizer systems, while the last five address energy reduction projects to be considered.
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More and more, companies operating air pollution control equipment today realize that the initial capital cost of an oxidizer system can be rapidly eclipsed by continued operating expenses if careful attention is not periodically given to the system. Here are ten tips to ensure your oxidizer is operating at peak performance. The first five tips focus on parameters end-users should know about their oxidizer systems, while the last five address energy reduction projects to be considered.
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CPAC Microplate
The INHECO CPAC Microplate is a compact heated and cooled position, built into the deck or ALP of a liquid handling system. Compact footprint and overall height, most SBS listed disposable can be fitted. The system is also suited for the heating and cooling of tubes and other probe formats. The unit is ready to install, CE and UL certified. A thermal fuse provides extra protection from overheating.
Power supply, temperature setting and control of the CPAC Microplate is performed through an INHECO TEC Control unit, please refer to the seperate TEC Control data sheet. Various types of aluminum adapter plates to match the required disposable are available. Adapter plates and positioner can be easily taken down for cleaning, or changed to another configuration within minutes.
The CPAC Microplate is mostly used on robotic platforms and systems in Lab Automation, primarily:
Beckman: Biomek FX, NX
Protedyne: BioCube
Caliper: Sciclone
The following variants are available:
Product Article Dimensions W x D x H (mm) Weight Temperature Range
CPAC Microplate 7000079 89x128x102mm 1,0kg +4ºC to +70ºC
CPAC Microplate HT 7000095 89x128x105mm 1,0kg +4ºC to +90ºC
CPAC Microplate 2-TEC 7000068 89x128x112
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