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The Quick-Change robotic tool changer provides the flexibility to automatically change end-effectors or other peripheral tooling. The products are designed to function reliably for millions of cycles at rated load while maintaining extremely high repeatability. For this reason, the Quick-Change is becoming the number-one tool changer of choice around the world.
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The "CUT" series TOOLCHANGERS are mechanical cam units that transform a uniform rotary motion of the input shaft into a composite motion of the output shaft. The synchronised combination of rotational and linear movements performed by the output shaft produces the cycle that carries out the transportation of the tool in the spindle and places it into a tool storage device.
Currently manufactured in three frame sizes: CUT31, CUT41, CUT51 tools with 30, 40, 50 and HSK taper. The toolchange gripper arm is has an automatic lock for the tools during motion. Exhange arms are available for various tool exchange center distances from 400 to 850 (mm) and made for most tool systems.
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The HTC (Horizontal Tool Changers) devices are mechanical, machine-independent tool change assemblies which, by means of a cam drive, transform an incoming uniform rotary motion supplied by a gearmotor into a regular series of stop-and-go linear and rotary movements of the output shaft onto which the arm of the tool gripper is fixed. The synchronous combination of movements performed by the gripper arm provides the typical tool change cycle which is a characteristic feature of this device.
Currently manufactured in three frame sizes: HTC140-40-50 for tools with ISO 30, 40, 50 and HSK 63-80-100 taper. The toolchange gripper arm has an automatic lock for the tools during motion. Exhange arms are available for various tool exchange center distances from 470 to 580 [mm] and made for tool from 10 to 25 [KG] weight.
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QUICK AND SAFE TOOL CHANGE MPS 360
MPS 360Quick and safe tool change with automatic connection of fluids, electrics and dat systems on industrial robots and handling devices...
Stäubli tool changer: rational and operational
Our tool exchangers, which are the result of our expertise in fluid-circuit connections and in robotics, effectively combine: greater compactness and increased time efficiency, reliability and performance, adjustability to repetitive tasks and resistance to heavy flow rates, All to assist you in your processes effectively and in the long run.
* Clean break: Clean break fluid couplings with flush face design and extremely short stroke.
* Up to 360 kg of payload despite light-weight an compact design.
* Parking system for efficient and easy tool handling, independent of the tool design and geometry.
* Modular system: individually equipped with up to five modules (fluid couplings and electrical connectors).
* Operated by compressed air.
* Balanced pull in device with play free locking unit and electronic limit switches.
* Mechanical safety locking unit in case of power loss.
* High repeatability.
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In most machining centres with horizontal spindle axis, it is normal for the tool-magazine to be in a protected area of the machine. This area is generally separated from the working area by means of a bulkhead in which there is a door opening. Only when exchange of tools is made, is the door opened and closed.
For the fastest tool exchange time, the door movement in the bulkhead must be synchronised with the movement of the tools exchanger. HTC is equipped with an extra output shaft that is used for rapid opening and closing of the door in perfect synchronisation with the tools exchange motions.
This evolution of the HTC40 mechanism is known as HTC 40T.
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CUT TOOLCHANGERS WITH ROTARY TOOL STORAGE MAGAZINE mechanisms are designated CTM and are designed and manufactured to carry a toolchange gripper arm in an automatic and synchronized motion on machine tools.
The rotary motion magazine is indexed by a disk to a tool exchange position where the tool cell is pivoted 90° by means of a pneumatic cylinder.
When the cell is in the change position, the gripper arm picks up the tool by means of a uniform rotary and linear motion, taking the tool from tool magazine and changing its position with another tool in the machine spindle.
The complete cycle of synchronized motion by the gripper arm made by a single rotation of the input shaft.
CUT TOOLCHANGERS WITH ROTARY TOOL STORAGE MAGAZINES are available in four sizes: CTM 20, CTM 30, CTM 40, CTM 50. These sizes vary depending on the dimensions and characteristics of the tools to be used with the magazine.
The standard capacities of the rotary magazine are 12, 20, 30, or 32 tools.
Other important informations are available at: Colombo Filippetti Torino S.r.l.
eMail: info@cofilto.it
WEB: www.cofilto.it
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Being a manufacturer of robot - supported tool change systems, the family - owned business enjoys an excellent worldwide reputation. Demmeler systems can take up 500 different tools, and make them available in record time. RAM - programmed PC - based systems gurarantee an extreme adaptability to different machine controlling means.
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This is a new generation of vertical tool changer; - a mechanism that gives the complete tool changer motion cycle but contained within more compact dimensions. Both exchange time and rigidity are improved. VTC is currently manufactured for size 40 taper tools or size equivalents.
VTC is another result of continuous improvements of Colombo Filippetti products.
VTC is available in 60° or 90° rotation gripper arm parking: extraction stroke from 60 to 110 (mm), for ISO40 and HSK63 taper.
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Maximizing uptime is critical – and Applied Robotics' tool changers and tool change systems deliver. In fact, they're among the most versatile and highly repeatable tool changers on the market.
See how our XChange tool changers have worked to solve our customers' more specialized application challenges – in assembly, dispensing, material handling and welding.
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High Tech Tool Changing Systems
TOOL MASTER
Features:
The WALTHER TOOL MASTERs allow an especially quick change of the tools of welding and handling robots. They offer application possibilities for welding and gripping tools and may be equipped with different electrical or fluid transmission elements, depending on the intended purpose.
Power lines, light wave lines and signal lines as well as ProfiNet lines may be separated as safely as hydraulic and pneumatic lines.
Key Benefits:
- static load capacity depending on the version: 25 KN (TOOL MASTER 500), 40 or 60 KN (TOOL MASTER 1000)
- light weight
- minimal overall height (96 mm when connected)
- multi flange available for all current robots
- compensating module for compensating the radial and axial misalignment between tool and robot
- contactless safety switch
Tool Parking Station
Special parking stations, tailored to the tool changer, optimise the reception of tools from the robot workstation and ensure a quick and safe parking.
The parking station is designed to the same modular principle as the tool changer and can be assembled with individual elements.
Support Brackets and Modules
The WALTHER TOOL MASTER and the tool parking stations feature a modular design and may be equipped with various support brackets and a wide variety of electro plugs for different media and requirements
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The CU system is a mechanical cam-driven tool changer that combines an intermittent series of linear and rotary movements necessary to change the tool:
-cone gripping
-extraction (from the tool pocket and from the spindle)
-changeover
-insertion (in the tool pocket and in the spindle)
-release
A mechanical tool safety lock on the gripper holder arm makes sure the tools are transferred safely during the changeover phase.
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QC / TP - Tool Changer
These medium and light duty tool changers offer an excellent weight to payload ratio. They were designed with an exceptional repeatability, high rigidity and load capacity to make them ideal for any robotic application
1. The QC series can be delivered with an integrated I/O block and can accomodate one optional module
2. Integrated air connection save space and money
3. The design allows the two halves to couple at up to a 0.1" [2.5mm] gap and to be safe in case of air failure
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QC / TP - Tool Changer
These medium and light duty tool changers offer an excellent weight to payload ratio. They were designed with an exceptional repeatability, high rigidity and load capacity to make them ideal for any robotic application
- The QC series can be delivered with an integrated I/O block and can accomodate one optional module
- Integrated air connection save space and money
- The design allows the two halves to couple at up to a 0.1" [2.5mm] gap and to be safe in case of air failure
RHC - Robotic Tool Changer
Facilitates the changing of end effector tooling on robots to accommodate the assembly of many different parts on the same assembly machine. Multiple pneumatic connections and optional electrical contacts make the RHC series an excellent choice.
- Conical seat provides easy connection with tool adapter and increased payloads
- Made from 7057-T6 aircraft quality aluminum, hardcoat to RC60. Teflon impregnated for maximum wear resistance
- Failsafe locking mechanism maintains connection even with the loss of air
- Unique latching mechanism pulls the tool plate into the body, preloading the tool plate for excellent rigidity
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QC / TP - Tool Changer
These medium and light duty tool changers offer an excellent weight to payload ratio. They were designed with an exceptional repeatability, high rigidity and load capacity to make them ideal for any robotic application
The QC series can be delivered with an integrated I/O block and can accomodate one optional module
Integrated air connection save space and money
The design allows the two halves to couple at up to a 0.1" [2.5mm] gap and to be safe in case of air failure
RQC / RTP - Tool Changer
Our modular robot tool changers lead the industry with a full product line covering up to 1200lbs [545Kg]. A wide variety of utilities are available to quick disconnect, I/O, air, water, weld power, servo power, vacuum lines.
The RQC series offer a high level of flexibility accomodating up to 4 optional modules to be picked up among a wide choice
The 6 rollers patented mechanism provides a low stress, highly rigid locking capability
The design allows the two halves to couple at up to a 0.1" [2.5mm] gap and to be safe in case of air failure
Both halves uses an Iso pattern that allow a direct mounting on robot arm
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Equipment and service make the difference in successfull work. IMT provides a complete periphery of products including coolant units, supply harnesses, frequency converters, and accessories. As a dependable partner, IMT will actively help to ensure permanent success in your operations.
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AGI EOAT tool-changers are accurate, highly rigid, and have multiple pneumatic ports and optional electrical contacts ideal for end of arm tooling. The pneumatic actuators tool changer system offers a full line of robotic tool-changers designed to minimize assembly line change outs and down time.
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