|
|
As the world progresses to miniaturization, and the parts to be machined are getting smaller and smaller, the machinist is forced to find specialty tools and expert solutions to meet this growing challenge.
Together with shrinking tolerances, the requirement for repeatability and indexability increase exponentially. Having the right tools is an absolute must.
Whether you have to thread, groove or bore, the Vargus MiniPro line provides you with those perfect tools to get the job done, perfectly.., the first time.
The Vargus MiniPro line was designed to provide an answer to nearly every machining operation performed on miniature, high-precision components. MiniPro includes a wide-range of both indexable and solid carbide solutions for threading, grooving or boring holes down to 2mm diameter in a wide range of materials.
|
|
Hi-Jet Holders minimize overheating and distortion of work pieces and allow cutting tools to provide faster metal removal by flushing chips out of the holes. With reduced heat generation, tool life is greatly extended. Coolant with pressure up to 284 p.s.i. can be induced without being run through expensive machine spindles.
Hi-Jet Holders meet increasing demands for high-speed operations. Compact design and 360° adjustability assures compatibility with ATC on machining centers. A wide variety of styles cover coolant-through cutting tools from 0.59" to 2" and Morse Taper sizes.
Standard Coolant Feed Holder designs allow poorly filtered coolant to limit their life span. The SPLIT HOUSING design of the HI-JET HOLDER greatly extends the life of the toolholder by separating the bearing and coolant supply sections. This eliminates premature bearing failure and body wear.
|
|
END MILL ADAPTERS
Briney builds coolant through the face (CTF) holders. CTF
holders are sometimes referred to as DIN B holders. DIN
69871 Form B calls for metric retention knob threads and
an orientation notch. DIN 69871 also calls for a larger
safety diameter than CTF holders. CTF holders are used
primarily in Mori Seiki machining centers to accommodate
through the face coolant routing.
NOTE! To order coolent thru face tooling specify with
an CTF after part number. Example:
V40E-018-250-CTF or see back page of book for
details.
|
|
|
|
|
|
Improved chip control and extended tool life are two key benefits of Sandvik Coromant's new CoroTurn HP high pressure coolant system. This new system is a unique combination of Coromant Capto and CoroTurn HP (high pressure) design that harnesses the machining possibilities afforded by high pressure coolants which lead to increased productivity or as much as 50% increased tool life in some materials.
The Coromant Capto coupling channels the coolant through the turret or spindle and accurately positions it on the spot that most needs it (not possible using shank tool holders). This new system can be used in any machine equipped with high pressure coolant and Capto coupling, including multi-task machines, vertical turning lathes (VTL) and turning centres.
CoroTurn HP penetrates the heat affected zone via a high pressure coolant jet delivered through small nozzles to cool the insert faster, more effectively and allow optimal chip control. The jet creates a hydraulic wedge between the top surface of the insert and the underside of the chip being removed from the component or material, helping to reduce insert wear and break the chip into smaller pieces for quicker evacuation from the cutting edge. The nozzles, mounted closer to the insert cutting edge, help increase the velocity of the coolant jet at lower pressures and keep the insert freely accessible for easy indexing.
|
|
Our special coolant-thru end mill holders feature special grooves in the bore that allow coolant to flood the tool and cutting zone. The additional coolant allows you to increase feed rates and extend tool life.
Available for 1/4", 3/8" 1/2", 3/4" and 1" shank sizes.
|
|
SK 40 form ADB DIN 69871
Form ADB means: central coolant supply and coolant channels through the flange which can be sealed again
The Power Shrink Chuck is the shrink fit chuck for highest machining capacity in high-speed manufacturing.
The optimized design combines high rigidity with dampening vibrations,therefore giving more protection to machines, spindles and tools.
– Increased machining capacity due to higher spindle speed, higher feed and larger cutting depth
– Shorter processing times
– Quieter running,therefore better surface quality and protection of tools,spindles and machines
– Higher machining accuracy
– Cool Jet bores that can be sealed included
The long versions (A =130 and 160) with slim tips are especially versatile to use.
– High rigidity
– Slim at the tip
– Dampen vibrations
– High clamping force
– Equally suited to high-speed manufacturing and heavy milling
– Universal usage,saves space in tool magazine
|
|
BT 40 Extended Length Shrink Fit Tool Holders
BT 40 Standard Length Shrink Fit Tool Holders
BT 50 Extended Length Shrink Fit Tool Holders
BT 50 Standard Length Shrink Fit Tool Holders
V 40 ANSI Style Metric Standard Length Shrink Fit Tool Holders
V 40 ANSI Style Extended Length Shrink Fit Tool Holders
V 40 ANSI Style Standard Length Shrink Fit Tool Holders
V 50 ANSI Style Extended Length Shrink Fit Tool Holders
V 50 ANSI Style Extra Extended Length Shrink Fit Tool Holders
V 50 ANSI Style Metric Standard Length Shrink Fit Tool Holders
V 50 ANSI Style Standard Length Shrink Fit Tool Holders
|
|
Shrink fit toolholders provide concentric clamping force of 10,000 lbs or more directly on the tool shank. This translates to TIR as low as 0.0" to 0.0002". Ideal for high speed or high torque machining applications. Shrink fit toolholders are balanced to 15,000 RPM at G2.5 for high speed performance. Balancing to higher speed is available as well.
|
|
Worldstandard DIN 69893
Wide range of toolholders and extension
High precision of centering
Flexible to use
Economical
HSK 32/40/50/63/100
|
|
|
|
|
|
Coromant Capto© is the best option for standardization across all machines in the workshop. And unlike other tooling systems, its original design will make sure it is the first choice for many years to come.
Sandvik Coromant offers a wide choice of basic holders with an integrated Coromant Capto in the front end.
Two different clamping methods are available, centre bolt clamping and front clamping. By using Coromant Capto basic holders in combination with extensions and reductions you will achieve tremendous flexibility and substantial reduction of your inventory.
Solid holding tools are an important complement to modular tools, when for technical or functional reasons, modular solutions are either not suitable or unnecessary.
To complement existing basic holders an assortment of solid HSK holders are also available.
Modern machines and tools have greater demands on tool holders. Particulary if cemented carbide endmills and drills are used at very high speed, where a very low run-out is required to achieve long toollife.
CoroGrip® and HydroGrip® fulfil all the demands on a tool holder for HSM.
Three requirements have to be fulfilled when using holders with cemented carbide endmills or drills at high speed:
-Low run-out
-High clamping force
-Balanced holder
Every CoroGrip and HydroGrip chuck is individually balanced and they have an individual number and is delivered with a protocol.
Tools with long overhangs are becoming increasingly more common, especially on machining centres where many operations are often performed on one machine. Vibration, an inherent feature of long tool overhang, is proving to be effectively reduced with damped tooling.
Sandvik Coromant has, since many years, the exclusive right to market and sell these "problem solving" tools. Our partner Teeness has over 30 years experience and competence in the design and manufacture of standard and special solutions.
|
|
Slim-Fit Modular Tool Holding System
Slim-Fit provides the reach and accuracy you need, PLUS the ability to change tools easily.
Slim-Fit combines the best features of collet chucks, (fast tool changes and fits a variety of shank sizes) with unmatched rigidity, accuracy, and balance. All in one system.
• Interchangeable collets for fast tool changes
• Slim design fits in tight spaces
• T.I.R. only 0.0002"
• Balanced to 18,000 RPM @ G2.5
|
|
Slim-Fit provides the reach and accuracy you need, PLUS the ability to change tools easily.
Slim-Fit combines the best features of collet chucks, (fast tool changes and fits a variety of shank sizes) with unmatched rigidity, accuracy, and balance. All in one system.
- Interchangeable collets for fast tool changes
- Slim design fits in tight spaces
- T.I.R. only 0.0002"
- Balanced to 18,000 RPM @ G2.5
|
|
VDI Fixed Toolholder
1. With shanks from VDI 20 to VDI 60mm, manufactured to DIN 69880 & VDI 3425 standards.
2. The tools are manufactured of hardened steel 20MnCr5 with a hardness of HRC 60+/-2(HV 900N/mm2) .The shaft teeth surface and the holder are grinded.
3. Complete tool holder with spring-loaded pressure-plate, fix-screw, coolant nozzle and coolant through the tool.
|
|
|
|
|
|
Tool holder repeatability when using ATC within 1 micron
The BIG-PLUS Spindle System assures the highest precision location of the toolholder in the spindle when using the ATC for loading tools, as a result of the dual contact, which precisely positions the tool holder within 1 micron.
Elimination of Z-axial movement
At high rotational spindle speeds, the mouth of machine spindle can expand slightly due to centrifugal force. As the machine spindle expands, the conventional toolholder, which under constant draw bar pulling pressure, moves further into the spindle. On high tolerance applications, this slight pull back of the cutter can affect dimensional accuracy of the Z-Axis. Pull back can also cause the toolholder to get locked into the machine spindle taper. The face contact provided by the BIG-PLUS Spindle System prevents the toolholder from being drawn back into the machine spindle.
Perfect interchangeability with existing machines and toolholders
One of the most important features of the BIG-PLUS Spindle System is the interchangeability with existing toolholders and machines. Conventional toolholders can be used in BIG-PLUS machines. Alternatively, BIG-PLUS toolholders can be utilized in machines equipped with conventional spindles. The innovative design of the BIG PLUS Spindle
System allows one to gain the benefit of BIG-PLUS tooling without the need to discard existing tooling, which usually represents significant investments. Of course, to benefit from all the technical advantages which the BIG-PLUS Spindle System offers, one must have a machining center which is equipped with the BIG-PLUS spindle and utilize BIG-PLUS toolholders. (Combination A)
|
|
MODULOCK® System Tooling
MODULOCK tool holding systems are the foundation of flexible production. They are the link between a modern machine tool and the cutting edge.
Independently of different machine spindels the modular designed elements can be used variable. The principle "short cone and face contact" worked in the best way in practice by the example of the HSK.
The advantages are obvious:
- High flexibility
- Centering free of clearance and easy assembly
- Extremely high level of precision
- High rigidity
- Defined position of cutting
In our tool holding shop toolholders.de you will find MODULOCK® tool holding systems, which we have in stock.
Whether you prefer single-piece tool holding systems or the MODULOCK system, with BAHMUELLER you are making a good choice, because the mounting is critical for the precision, quality and efficiency of your production.
|
|
BT 40 Extended Length Shrink Fit Tool Holders
BT 40 Standard Length Shrink Fit Tool Holders
BT 50 Extended Length Shrink Fit Tool Holders
BT 50 Standard Length Shrink Fit Tool Holders
V 40 ANSI Style Metric Standard Length Shrink Fit Tool Holders
V 40 ANSI Style Extended Length Shrink Fit Tool Holders
V 40 ANSI Style Standard Length Shrink Fit Tool Holders
V 50 ANSI Style Extended Length Shrink Fit Tool Holders
V 50 ANSI Style Extra Extended Length Shrink Fit Tool Holders
V 50 ANSI Style Metric Standard Length Shrink Fit Tool Holders
V 50 ANSI Style Standard Length Shrink Fit Tool Holders
|
|
The high quality Mickros Plus product range is the result of a costant research of an expert team extremely concerned as regard the technological development of new production systems and then highly market oriented.
Our toolholders are manufactured on the latest generation of machine tools which are among the most up-to-date and precise available on the international market and they guarantee with sistematic repeatability the achievement of quotes and tolerances up to fractions of microns. The proper layout and rigid quality controls during the process, through electronic and pneumatic german technology, assure to our products the highest precision and the quality targets projected through sophisticated computer aided "solid works" systems.
|
|
BT and CAT Mini-Nut Holders for Tight Clearance
Now you can get Techniks Certified tool holders with ER Mini Nuts for applications that have tight clearance requirements.
BT30, BT40, CAT40, CAT50 Mini Nut holders are available in ER11, ER16, and ER 20 sizes to fit tool shanks from .275" to .512".
|
|
Ingersoll introduces integral CAT50
On Master Shanks available in a
variety of lengths and all thread offerings.
|
|
Tooling Systems for Milling Machines and Machining Centers
You've reached the industrys premier source for innovative, high-precision, time-saving, quick-change and conventional taper spindle toolholding systems - the most important link between the spindle and the cutting edge.
Hydraulic Chucks Slim Line
Slim Line is the answer!
Based on a new patented design, Kennametals Slim Line Hydraulic Chucks offer a unique combination of advantages:
- enormously high clamping force
- excellent runout properties
- superior slim and rigid design
Work Smarter! Save Money!
Slim Line Hydraulic Chucks will help you replace cost-intensive solutions like overlong solid carbide tools or unstable extensions with a high-performance and high-quality solution.
|
|
|
|
|
|
Seco Tools have toolholders for all types of machining centers. The toolholder is the link between the spindle and the cutting tool.
For an excellent combination of price and performance, Seco Tools offer modular (Graflex) holders for the best possible flexibility, solid holders (Monobloc), holders for High Speed Machining (Hydraulic chucks) and collet chucks to suit collet type D and Shrinkfit holders in different lengths and profiles.
Induction Tool-shrinking device to "Shrink Grip" and "Shrink Release" tools, includes tool stop setting system and cooling device.
Seco Tools offers the following tooling systems:
MONOBLOC
Solid holders. There are two HSK hollow shank taper ranges (HSK-A and HSK-E) and three SA steep angle' ranges (DIN 69871- BT - CAT V).
COMBIMASTER
Combimaster is a two-piece milling cutter system with a wide range of shank types, lengths and interchangeable cutter heads.
GRAFLEX
Graflex® holders are available with main front end types similar to Monobloc holders. Adjustable drill holders and rotary coolant inducers are only available with a Graflex connection for high flexibility.
EASYSHRINK
The modular EasyShrink® 20 system, achieves fast and economical shrink grip and shrink release options for all shank material types (carbide-heavy metal-steel-HSS).
|
|
Valenite offers a full line of CNC machining center holders in both steep-taper and hollow-shank adapters:
- Steep Taper CAT holders that meet or exceed ANSI B5.50-1994 specifications
- Steep Taper BT holders that meet or exceed JIS B6339-1986 specifications
- HSK holders that meet or exceed DIN 69893-1 Form A specifications
Valenite also offers a complete thermal toolholding system that provides:
- Extreme precision tool holding
- High clamping force
- Absolute symmetrical design providing maximum balance
- Thru coolant with no leakage and maximum pressure
- Eliminating all components
|
|
Cylindrical Shank DIN 1835 B+E
+ TAPER DIN 69871 - A e B type
+ TAPER MAS BT - A e B type
HSK DIN 69893 Taper
|
|
- offers maximum insert stability
- optimizes insert positioning
- provides "operator friendly" insert indexing
|
|
Rated the best collet chuck on the market.
- Balanced to 18,000 RPM @ G2.5
- 0.0001" runout from shank to collet pocket.
- Inspection report included with each holder detailing accuracy and balance.
|
|
|
|
