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QC / TP - Tool Changer
These medium and light duty tool changers offer an excellent weight to payload ratio. They were designed with an exceptional repeatability, high rigidity and load capacity to make them ideal for any robotic application
1. The QC series can be delivered with an integrated I/O block and can accomodate one optional module
2. Integrated air connection save space and money
3. The design allows the two halves to couple at up to a 0.1" [2.5mm] gap and to be safe in case of air failure
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QC / TP - Tool Changer
These medium and light duty tool changers offer an excellent weight to payload ratio. They were designed with an exceptional repeatability, high rigidity and load capacity to make them ideal for any robotic application
The QC series can be delivered with an integrated I/O block and can accomodate one optional module
Integrated air connection save space and money
The design allows the two halves to couple at up to a 0.1" [2.5mm] gap and to be safe in case of air failure
RHC - Robotic Tool Changer
Facilitates the changing of end effector tooling on robots to accommodate the assembly of many different parts on the same assembly machine. Multiple pneumatic connections and optional electrical contacts make the RHC series an excellent choice.
Conical seat provides easy connection with tool adapter and increased payloads
Made from 7057-T6 aircraft quality aluminum, hardcoat to RC60. Teflon impregnated for maximum wear resistance
Failsafe locking mechanism maintains connection even with the loss of air
Unique latching mechanism pulls the tool plate into the body, preloading the tool plate for excellent rigidity
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Model TK - 40
Dameter [mm] 60
Weight [kg] 0,28
Max. Load (static):
- Fz [N] 900
- Mz [Nm] 29
- Mx, My [Nm] 14
Repeatability
x-, y-, z - Axis [mm] 0,025
Air pressure [bar] 6
Power transmission:
-electric(optional) 15 pol. Sub-D(HD)/3A
-pneumatic M5(6x)
Other products available:
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QC / TP - Tool Changer
These medium and light duty tool changers offer an excellent weight to payload ratio. They were designed with an exceptional repeatability, high rigidity and load capacity to make them ideal for any robotic application
The QC series can be delivered with an integrated I/O block and can accomodate one optional module
Integrated air connection save space and money
The design allows the two halves to couple at up to a 0.1" [2.5mm] gap and to be safe in case of air failure
RQC / RTP - Tool Changer
Our modular robot tool changers lead the industry with a full product line covering up to 1200lbs [545Kg]. A wide variety of utilities are available to quick disconnect, I/O, air, water, weld power, servo power, vacuum lines.
The RQC series offer a high level of flexibility accomodating up to 4 optional modules to be picked up among a wide choice
The 6 rollers patented mechanism provides a low stress, highly rigid locking capability
The design allows the two halves to couple at up to a 0.1" [2.5mm] gap and to be safe in case of air failure
Both halves uses an Iso pattern that allow a direct mounting on robot arm
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ADVANTAGES:
Robot checking of Electrode Force
No need to stop robot cells for force checking
Very fast payback
Alerts operators to immediate faults & variations
Can eliminate scrap due to weld deterioration
Reduces equipment damage and wear
Keeps force within preset limits
Gives early warning of equipment deterioration
Continuous robot operation via go/no go signals
DESCRIPTION - KR1000:
Stand alone analogue output force sensor. Supplied for direct plug and play replacement to commonly existing units.
The target pads remain spatially the same. Robot reprogramming for test position is not required.
The monitor is preset to Zero on no load but can be simply adjusted by the user if required.
The innovative design of the KR1000 force head makes it far less susceptible to errors induced by electrodes not being perpendicular to the target pads.
Exacting construction standards guarantee this instrument is of greater accuracy than other monitors of this kind.
Multiple testing during construction further assist in achieving the superiority that we have set out to achieve.
When coupled to its onboard electronics package the sensor is preset for zero load & calibrated
to a known (NPL) standard.
The KR1000 is robust, durable, reliable, and accurate. KR1000s have been installed on Car Manufacturing lines since 2005 and have been in constant use without failures.
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MOTOMAN offers the widest range of robotic products with the number of controlled axes ranging from 4 to 13, including application dedicated robots for welding, palletising, handling, painting and clean room applications, with payloads ranging from 3 to 600 kg.
MOTOMAN installs turnkey systems and customised manufacturing solutions with the highest level of quality.
All manipulators/robots are fully electrical controlled by servo power.
The latest control system is capable of synchronised motion & control of up to four robots or 36 axes in total.
MOTOMAN also offers service, maintenance and training.
MOTOMAN, the robotic division of Yaskawa Electric Corporation, has its European headquarters in Kalmar, Sweden and Allershausen, Germany.
Interested in knowing more? Please contact us!
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MOTOMAN offers the widest range of robotic products with the number of controlled axes ranging from 4 to 13, including application dedicated robots for welding, palletising, handling, painting and clean room applications, with payloads ranging from 3 to 600 kg.
MOTOMAN installs turnkey systems and customised manufacturing solutions with the highest level of quality.
All manipulators/robots are fully electrical controlled by servo power.
The latest control system is capable of synchronised motion & control of up to four robots or 36 axes in total.
MOTOMAN also offers service, maintenance and training.
MOTOMAN, the robotic division of Yaskawa Electric Corporation, has its European headquarters in Kalmar, Sweden and Allershausen, Germany.
Interested in knowing more? Please contact us!
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Smith torch handles are available in three capacities to match job
requirements - Heavy, Medium, and Standard Duty. Torches have
silver brazed joints to provide overall strength and rigidity for safe
performance under rugged conditions. Torch handles are individually
tested to maintain the Smith reputation for quality and dependable
performance. And all standard Smith torches are covered by our
exclusive LIFETIME Warranty & Service Agreement.
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| Heron transgun---hanging spot welding machine, ZDN-025/035/040/050-005A-0001, the transformer is powerfull and pack design, we have X type and C type gun with different arm style, apply to the automotive car body weld and the other steel weld field |
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The unrestricted rotating movement provided by the DINSE principle, which conducts the welding current, the shield gas and the compressed air from the torch set to the torch head, is backed by further product advantages, above all the torch set, which can be separated on wire feeder and
rotating interface and which operates entirely without imposing torsional loads. The company's specialist engineers have gone to great lengths to retain the well-established quality features of DINSE systems, such as the high-powered wire feeder, which operates at a uniform torque level
to ensure consistent wire feed over the entire speed range, or the separate shield gas supply which avoids gas losses.
The integral air blast technique, which counteracts premature system contamination and helps to maintain its full availability, and the reliable reproducibility of the TCP are also features that confirm the systematic development approach that has resulted in the DINSE REVO.torch. This includes the standardised DINSE torch head interface at the rotating interface, which simplifies attachment of the new swan-neck pattern gas-cooled torch head and also permits changeover to existing DINSE heads. Further evidence of this systematic approach is the policy regarding parts subject to wear: DINSE stocks identical components for various torch heads. And since REVO.torch turns willingly but is most reluctant to bend, integral crash protection with a deflection range of up to 15 degrees protects both the tool and the robot reliably.
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People at DINSE are not surprised by this success. The system is considered an excellent application solution on the market. This is all down to the newly developed TIG torch head which offers a winning combination of high welding performance and small, compact design. This permits very good accessibility to the component, especially when working with difficult geometries.
Added to this is the fact that DINSE also makes full use of the strengths of its overall systems in the TIG system. Through the modular system of welding fittings, all finely turned to one another, shock sensor, wire feeders and the spool holder, DINSE supplies equipment, the detail of which is intelligent while at the same time long-lasting and robust.
As with all the welding technologies produced by DINSE, the wire feeder is integrated into the welding fittings using tried and tested PUSH-PUSH technology. The maximum torque of the first motor can be adjusted so that the filler wire cannot buckle out. The second wire feeder is speedcontrolled
and provides just the volume of filler wire required. Safe, constant wire feed is therefore ensured regardless of torsion, inflexion and length of fitting, especially when working with thin and soft wires over long distances.
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IntelliFlow IV is an integral water saver with flow monitoring and leak detection capabilities for use in Automotive Robotic Welding applications.
The IntelliFlow detects flow TO and FROM the robot cell. The unit also has a second monitoring process so that external redundant flow sensors
can be eliminated and a water temperature sensor. IntelliFlow has been a successful product which is easy to use while providing the benefits of a
product which can reliably detect cap off and low flow conditions on automotive welding robots. A single IntelliFlow has been able to successfully monitor as many as 20 welding guns and has been well received by customers. These sensors have a redundant circuit that can monitor the actual water flow even when IntelliFlow is in bypass. During normal operation the supply and return flow rates should be the same and the FLOW OK message should be displayed. A micro processor constantly compares the supply and return flow rates and reports a fault if these flow rates are not equal (or within the user programmed tolerance). Additionally, the user can program a low flow rate value to create a fault when insufficient water flow is detected. A precision sensor monitors water temperature and displays it in real time. A fault signal will be sent if water temperature becomes over your desired threshold. IntelliFlow is DeviceNet capable as an option.
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The Wire Booster assists the wire feeding between the pail pack and the wire-feeding unit of a robot welding system or a manual power source.The driving rollers of the Wire Booster are separated from the running motor through a magnetic clutch. The wire is fed by the magnetic clutch, as soon as the main drive of the robot employs force on the wire. Through this functional principle the Wire Booster does not necessarily have to be connected or synchronised with the main drive.Wire feeding problems can now be solved fast and without any unnecessary installation.
For detailed information please visit our homepage.
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