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SK 40 form ADB DIN 69871
Form ADB means: central coolant supply and coolant channels through the flange which can be sealed again
The Power Shrink Chuck is the shrink fit chuck for highest machining capacity in high-speed manufacturing.
The optimized design combines high rigidity with dampening vibrations,therefore giving more protection to machines, spindles and tools.
– Increased machining capacity due to higher spindle speed, higher feed and larger cutting depth
– Shorter processing times
– Quieter running,therefore better surface quality and protection of tools,spindles and machines
– Higher machining accuracy
– Cool Jet bores that can be sealed included
The long versions (A =130 and 160) with slim tips are especially versatile to use.
– High rigidity
– Slim at the tip
– Dampen vibrations
– High clamping force
– Equally suited to high-speed manufacturing and heavy milling
– Universal usage,saves space in tool magazine
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When you choose quality in all details there is no fear of expensive losses of production or unnecessary standstills of the machines. Each single piece of our worldwide demanded tool holders – DIN, JIS, HSK – is of highest quality, highly precise and therefore fail-safe. The HAIMER the better.
HAIMER offers you following products ( SK30/SK40/SK50 ):
Shrink Fit Chuck
Power Shrink Chuck
Collet chuck ER
High-precision chuck
Weldon toolholder
Collet chuck OZ
Face mill arbor
Face mill arbor with coolant exit bores on the end face
Combination shell end mill arbor
Whistle Notch toolholder
Adapter for Morse taper with thread
Adapter for Morse taper with tang
Blank adapter
Quick change tapping chucks
Short drill chuck
Drill chuck adapter
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WhizCut offers a complete range of toolholders and indexable carbide inserts specially developed for swiss automatic lathes.
The WhizFix toolholder system for external turning uses a bent pin and a nut to index the insert. Indexing an insert is easy, accurate and quick. You can index or change the insert while the toolholder is in the machine even if there only is access from the back side of the toolholder.
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Techniks is the leader in HSK E and F Style toolholders. When you combine our precision toolholder accuracy with our "Power Coat" collet nut you get the 1-2 punch that is clearly your best choice.
Our toolholders are balanced to the tightest specifications to ensure long spindle bearing life.
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Hi-Jet Holders minimize overheating and distortion of work pieces and allow cutting tools to provide faster metal removal by flushing chips out of the holes. With reduced heat generation, tool life is greatly extended. Coolant with pressure up to 284 p.s.i. can be induced without being run through expensive machine spindles.
Hi-Jet Holders meet increasing demands for high-speed operations. Compact design and 360° adjustability assures compatibility with ATC on machining centers. A wide variety of styles cover coolant-through cutting tools from 0.59" to 2" and Morse Taper sizes.
Standard Coolant Feed Holder designs allow poorly filtered coolant to limit their life span. The SPLIT HOUSING design of the HI-JET HOLDER greatly extends the life of the toolholder by separating the bearing and coolant supply sections. This eliminates premature bearing failure and body wear.
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Improved chip control and extended tool life are two key benefits of Sandvik Coromant’s new CoroTurn HP high pressure coolant system. This new system is a unique combination of Coromant Capto and CoroTurn HP (high pressure) design that harnesses the machining possibilities afforded by high pressure coolants which lead to increased productivity or as much as 50% increased tool life in some materials.
The Coromant Capto coupling channels the coolant through the turret or spindle and accurately positions it on the spot that most needs it (not possible using shank tool holders). This new system can be used in any machine equipped with high pressure coolant and Capto coupling, including multi-task machines, vertical turning lathes (VTL) and turning centres.
CoroTurn HP penetrates the heat affected zone via a high pressure coolant jet delivered through small nozzles to cool the insert faster, more effectively and allow optimal chip control. The jet creates a hydraulic wedge between the top surface of the insert and the underside of the chip being removed from the component or material, helping to reduce insert wear and break the chip into smaller pieces for quicker evacuation from the cutting edge. The nozzles, mounted closer to the insert cutting edge, help increase the velocity of the coolant jet at lower pressures and keep the insert freely accessible for easy indexing.
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Our special coolant-thru end mill holders feature special grooves in the bore that allow coolant to flood the tool and cutting zone. The additional coolant allows you to increase feed rates and extend tool life.
Available for 1/4", 3/8" 1/2", 3/4" and 1" shank sizes.
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Shrink fit toolholders provide concentric clamping force of 10,000 lbs or more directly on the tool shank. This translates to TIR as low as 0.0" to 0.0002". Ideal for high speed or high torque machining applications. Shrink fit toolholders are balanced to 15,000 RPM at G2.5 for high speed performance. Balancing to higher speed is available as well.
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Coromant Capto©
Coromant Capto© is the best option for standardization across all machines in the workshop. And unlike other tooling systems, its original design will make sure it is the first choice for many years to come.
We have more than 5,000 Coromant Capto standard products in the application areas:
- Multi-task machining
- Turning centres
- Machining centres
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Coromant Capto© is the best option for standardization across all machines in the workshop. And unlike other tooling systems, its original design will make sure it is the first choice for many years to come.
Sandvik Coromant offers a wide choice of basic holders with an integrated Coromant Capto in the front end.
Two different clamping methods are available, centre bolt clamping and front clamping. By using Coromant Capto basic holders in combination with extensions and reductions you will achieve tremendous flexibility and substantial reduction of your inventory.
Solid holding tools are an important complement to modular tools, when for technical or functional reasons, modular solutions are either not suitable or unnecessary.
To complement existing basic holders an assortment of solid HSK holders are also available.
Modern machines and tools have greater demands on tool holders. Particulary if cemented carbide endmills and drills are used at very high speed, where a very low run-out is required to achieve long toollife.
CoroGrip® and HydroGrip® fulfil all the demands on a tool holder for HSM.
Three requirements have to be fulfilled when using holders with cemented carbide endmills or drills at high speed:
-Low run-out
-High clamping force
-Balanced holder
Every CoroGrip and HydroGrip chuck is individually balanced and they have an individual number and is delivered with a protocol.
Tools with long overhangs are becoming increasingly more common, especially on machining centres where many operations are often performed on one machine. Vibration, an inherent feature of long tool overhang, is proving to be effectively reduced with damped tooling.
Sandvik Coromant has, since many years, the exclusive right to market and sell these "problem solving" tools. Our partner Teeness has over 30 years experience and competence in the design and manufacture of standard and special solutions.
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Slim-Fit provides the reach and accuracy you need, PLUS the ability to change tools easily.
Slim-Fit combines the best features of collet chucks, (fast tool changes and fits a variety of shank sizes) with unmatched rigidity, accuracy, and balance. All in one system.
- Interchangeable collets for fast tool changes
- Slim design fits in tight spaces
- T.I.R. only 0.0002"
- Balanced to 18,000 RPM @ G2.5
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Tool holder repeatability when using ATC within 1 micron
The BIG-PLUS Spindle System assures the highest precision location of the toolholder in the spindle when using the ATC for loading tools, as a result of the dual contact, which precisely positions the tool holder within 1 micron.
Elimination of Z-axial movement
At high rotational spindle speeds, the mouth of machine spindle can expand slightly due to centrifugal force. As the machine spindle expands, the conventional toolholder, which under constant draw bar pulling pressure, moves further into the spindle. On high tolerance applications, this slight pull back of the cutter can affect dimensional accuracy of the Z-Axis. Pull back can also cause the toolholder to get locked into the machine spindle taper. The face contact provided by the BIG-PLUS Spindle System prevents the toolholder from being drawn back into the machine spindle.
Perfect interchangeability with existing machines and toolholders
One of the most important features of the BIG-PLUS Spindle System is the interchangeability with existing toolholders and machines. Conventional toolholders can be used in BIG-PLUS machines. Alternatively, BIG-PLUS toolholders can be utilized in machines equipped with conventional spindles. The innovative design of the BIG PLUS Spindle
System allows one to gain the benefit of BIG-PLUS tooling without the need to discard existing tooling, which usually represents significant investments. Of course, to benefit from all the technical advantages which the BIG-PLUS Spindle System offers, one must have a machining center which is equipped with the BIG-PLUS spindle and utilize BIG-PLUS toolholders. (Combination A)
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EX-POWER series products is designed for customers to cost down in using cutting tools expense;furthermore, the tolerance can reach to 0.05mm, 0.02mm or even better on request. EX-POWER arbor type is featured of fitting all kinds of machine tool tapers; and also Two-way machining function Clockwise & Counter-clockwise. Not only that but also capable of drilling, tapping and twist milling etc.EX-POWER is designed in torque setting and anti-loose device,and it doesn't need extra hex wrench.
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CNC tool holders are available for all machines requiring CAT-V and BT tool holding systems. AT3 shank-taper accuracy exceeds ANSI standards by 35%. Choose from solid-style tool holders, ER and TG collet style tool holders and toolholder collets.
Buy CNC Tooling, Tool Holders, Tool Holder Collets and Bushings online at www.hardingetooling.com
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The new MAXIN power chuck is designed for rough and finish milling applications where high torque transmission, maximum accuracy, compactness and easy operation are required.
%u2022 Tooling systems
%u2022 Modular boring systems
%u2022 Anti-vibration holders and adapters
%u2022 Balanceable collet chuck system
%u2022 Clamping system
%u2022 Quick change holder system
%u2022 Modular system
%u2022 Balancing adapters
%u2022 Short collet chuck ER32
%u2022 Thermal shrink system
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Five precision toolholding systems-Total Tooling- assures optimization of every machining task.
The customer is guaranteed objective advice on the basis of the choice of 5 leading clamping systems, without any bias towards a particular system. Innovative in-house developments and complete systems marketed exclusively by SCHUNK confirm the companys status as the leader in this field.
TENDO Hydraulic Expansion Toolholders, TRIBOS Polygonal Clamping Toolholders, SINO-T Universal Toolholders, CELSIO Heat Shrinking Toolholders, BIG Mechanical Precision Toolholders
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BT and CAT Mini-Nut Holders for Tight Clearance
Now you can get Techniks Certified tool holders with ER Mini Nuts for applications that have tight clearance requirements.
BT30, BT40, CAT40, CAT50 Mini Nut holders are available in ER11, ER16, and ER 20 sizes to fit tool shanks from .275" to .512".
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Rated the best collet chuck on the market.
- Balanced to 18,000 RPM @ G2.5
- 0.0001" runout from shank to collet pocket.
- Inspection report included with each holder detailing accuracy and balance.
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Toolholders
Improved Performance
. Greater Stability - allows higher feed rates without vibration
. Greater Accuracy - reliable clamping helps maintain close tolerances
. More Secure - new clamp feature grips the insert in two directions downward and back to pocket wall
. Easy Change Out - only one key required to change inserts
. Tolerances - less scrap with reduced measuring cuts required
. Flexibility - reduce inventory stock with total interchangeability of clamps and shims
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Hydraulic clamping of tools gives perfect concentricity on the spindle.
ETP HYDRO-GRIP consists of two hardened steel sleeves with an intermediate layer of grease as a pressure medium. Depending on design the sleeves expand towards the spindle or towards the spindle and the tool. In this way the woodworking tool is centered. The drive from the spindle is transmitted through friction. The use of hydraulic pressurising, in conjunction with high precision in manufacturing, ensures extremely good runout and repeatability.
ETP HYDRO-GRIP solves the tool-centering problem.
With all mechanical clamping systems for woodworking tools, eccentricity between spindle and tools is rarely less than 0.04 mm. Such large eccentricity results in machining faults, poor surfaces and excessive/uneven tool wear – particularly at fast feed rates.
It becomes necessary to operate at lower feed rates than those for which machine and tools are intended. ETP HYDRO-GRIP solves the problem and at the same time boosts safety and profitability.
ETP HYDRO-GRIP increases machine feed rates
When the knives on the tool are cutting evenly the machine can be run faster without any deterioration in the surface finish.
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TMT-1500 BORING HEAD
The TMT Boring Heads are the smallest in the Criterion line to feature threaded backs. The TMT-1500 accepts all the shanks with a 7/8-20 thread that are shown in the V-Flange & BT Shanks and the Shanks & Adapters sections. It is an ideal choice for screw machines, small turrets and light horsepower milling machines. The TMT-1500, features a direct reading dial screw and has a single 1/2" capacity hole.
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As the world progresses to miniaturization,
and the parts to be machined are getting
smaller and smaller, the machinist is forced
to find specialty tools and expert solutions
to meet this growing challenge.
Together with shrinking tolerances, the requirement for repeatability and indexability increase exponentially. Having the right tools is an absolute must.
Whether you have to thread, groove or bore, the Vargus MiniPro line provides you with those perfect tools to get the job done, perfectly.., the first time.
The Vargus MiniPro line was designed to provide an answer to nearly every machining operation performed on miniature, high-precision components. MiniPro includes a wide-range of both indexable and solid carbide solutions for threading, grooving or boring holes down to 2mm diameter in a wide range of materials.
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Clamping Range 3mm to 32mm Carbide
6mm to 32mm High Speed Steel
Set of Changing Plates Included
Optional
32mm to 50mm Carbide and High Speed Steel
(Requires optional coil and changing plates)
Operation Automatic, by selection of pre-set programme
Set up and storage of special cycles available
r
Cooling Stations Four, automatic operation by light barrie
Max Tool Length 450mm from gauge line
Tool Presetting Manual - (see page A3)
r 3 Phase 400 Volt / 16 Amp
Powe
Air
6 Bar Cleaned and Filtered
Fully Automatic Cycle. Induction Coil moves automatically to Toolhold
Features
Four cooling stations allows optimum preparation of toolholders
Tools easily moved from shrinking to cooling positions
Menu driven parameters, allows fine control over power and duration
Stores unique parameters for special geometry chucks.
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Sandvik Coromant Capto® is the first universal quick-change tooling system suitable for turning, milling, boring and drilling. Combining Coromant Capto® toolholders with CNC machines shortens set-up times and increases your productivity.
Coromant Capto® toolholders offer exceptional repeatability to +/- 2 microns, allowing tools to be pre-measured away from the machine. Their strong coupling means high metal removal rates and units are lightweight and easy to handle.
Craftsman Tools offer the full range of coupling sizes – C3, C4, C5, C6 & C8, and produce holders for the major machine tool suppliers along with special solutions to suit other machines. The main machines for which we produce Coromant Capto® toolholders are:
Doosan Daewoo
Yamazaki Mazak
Mori Seiki
Okuma
Haas
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• Centre drill, drill tap, chamfer.
This simple sequence of operations is used
thousands of times a day on turret mills around
the world. Simple though it may be, it requires 3
toolchanges, often taking longer than the actual
cutting times. Easychange will enable this wasted
time to be reduced to a fraction of that required
with conventional equipment.
Easychange is simple, accurate and robust, and
has the added advantage of allowing tools to be
pre-set to length, thus increasing productivity on
repeat operations. The short overhang of Easy-
change means no significant loss of capacity or
performance. Tool changes are executed by hand,
(often changes can be accomplished one handed)
and no spanner or key is required, as Easychange
locks fully automatically the moment the
toolholder is loaded.
The release action is such, that very little clearance
is needed between the tool and the workpiece
when changing tools. This greatly reduces the
amount of time spent winding the table clear, or
retracting the quill.
Easychange requires no special installation, it
simply fits into the machine spindle using the
existing drawbar, and as it can be left in situ and
used for almost any milling or drilling task, it
protects the machine spindle from the wear and
tear associated with constant toolchanging.
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Craftsman Tools has been supplying Mazak toolholders since 1987. A working relationship with Mazak’s UK base in Worcester and facilities in Singapore and the USA has resulted in a reciprocal transfer of knowledge and information.
This has enabled Craftsman Tools to become a leading supplier of Mazak tooling around the world. The Craftsman Tools range includes holders based on the original Mazak designs and both metric and imperial sizes are available. The current product range available provides tool holders for the following Mazak series:
Quick Turn (QT)
Super Quick Turn (SQT)
Multiplex (MP)
Nexus (QTN)
Slant Turn (ST)
Dual Turn (DT)
Integrex
Super Quadrex (SQR)
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Cogsdill offers floating holders and adjustable holders, designed for maximum trouble-free Shefcut® tool performance.Shefcut tools can also be used in any industrystandard precision CNC tool holder.
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MAPAL's modern clamping systems, in conjunction with MAPAL's tried and tested reaming and fine boring tools, guarantee maximum productivity and economy. Whether HSK, ISO or HFS®, these high-precision connections and interfaces provide the concentricity and changeover accuracy essential to modern production.
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