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5B – The Powerful Pipe Bending Machines
CNC Proportional Servo Tube Bending
5 controlled axes with max. Ø127mm capacity pipe bender
With models that extend up to Ø127 mm capacity, the SOCO CNC 5B series tube bender ( Pipe Benders ) brings the optimal tube bending power and accuracy solutions for the automotive, trucking, buses, boiler, ship building and other heavy industries.
SB - 130 x 5B - 1S
CNC tube bender with capacity up to Ø127mm. Equipped with 5 individually programmable axes and 1 stack of tooling
5 servo electric / proportional servo controlled axes pipe bending machine
+ Feeding ( Y )
+ Planning ( B )
+ Tube Bending ( C )
+ Horizontal Movement ( X1 and X2 )
+ Pressure Die Assist ( V1 )
Keywords
Pipe Benders,Tube Benders,Tube Bending,tubing bender,bending pipe,Pipe Bending,Bending pipe Machine,Tube Bending Machine,Pipe Bending Machine,tube cutting,metal saw,Circular Saw,Sawing Machine,tube cutter,pipe cutting,pipe cutter,circular sawing machines,Saw blades,chamfering machine,deburring machine
(Pipe Benders - Tube Benders - Tube Bending - Pipe Bending - Bending Machine - Tube Bending Machines - Pipe Bending Machines - Circular Saw - Sawing Machines - Cutting Machines - Deburring - Tube End Finishing, Bender Tube, bender Pipe, Cutting, Chamfering Machines, Deburring Machines, CNC Tube and Bar Machining Center, HSS saw Blades )
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SOCO V Series Pipe Benders ( Tube Bending machines )
Draw + Roll + 1D Tube Bending in 1 tube bender
The SOCO V series CNC tube benders combine Draw bending, Roll bending and 1D pipe bending technology. This combination allows 2 different fixed radiuses and multiple large roll bending radiuses in a single part, as well as a programmable carriage boost for CLR = 1D Bending.
This pipe bender coupled with Individual Pressure Die Systems assist in each draw bending stack, this tube bending machine brings superior pipe bending performance and flexibility.
Pipe Bending Machine Features
• Tube bending with SOCO’s unique DGT technology
• Rack pinion feeding
• SOCO Proprietary pipe bending operation software
• Multi-stacks for Draw and Roll (Large Radius) bending
• Programmable Boosting Force for 1D pipe Bending (*)
• Ability to bend parts with “0” straight lengths
• Programmable arc lengths for large radiuses
• Roll Bending Springback compensation settings
• Special bending compensation and data storage fields
• Low noise level with highest transmission performance
(*) in accordance to material’s elongation ratio
Draw + Roll +1D Bending
The technology can create a part which has multiple draw bending radiuses (R1 & R2 ), while creating a larger radiuses through the roll bending process. Coupled with a settable carriage booster, it allows pipe bending radiuses as small as 1 X OD.
Tags:
Pipe Benders,Tube Benders,Tube Bending,tubing bender,bending pipe,Pipe Bending,Bending pipe Machine,Tube Bending Machine,Pipe Bending Machine,tube cutting,metal saw,Circular Saw,Sawing Machine,tube cutter,pipe cutting,pipe cutter,circular sawing machines
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For diameter ranging from 5 to 121 mm
TECHNICAL DATA :
*Basic jaws : diameter 19 to 121 mm
*Add. jaws: diameter 5 to 107 mm
*Thickness : 0.5 to 15 mm
*Weight : 56 Kg
*4 concentric stainless steel clamping jaws very close to the blade.
*Different motors available : 220V, 110V, pneumatic
- FD29: 90 to 270 rpm: up to 7 mm in thickness
- FD25: 30 to 90 rpm: up to 15 mm in thickness
- MOPD: 10 to 120 rpm: up to 15 mm in thickness
Easy upgrade to orbital welding
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A CUT ABOVE THE REST
Tube cutting and beveling machine type TF
The TF series has been designed to
cut and bevel tubes from Æ5 mm up
to Æ168 mm OD in one
simultaneous operation with the
same clamping jaws, and no specific
setting within its range of machining.
The tool holder plate features a
50 mm stroke carriage for cutting
and a second one for beveling.
Ideal for cutting and beveling prior to
welding (manual or automatic)
carbon steel, stainless, alloys, etc…
Easy to use, quality of machining,
reduced dimensions are also some
of the key features of this tool.
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LEFON Orbital Pipe/ Tube Cutting Machine(orbital saw),is ideal for cutting Stainless Steel pipe. Be able to do cutting and beveling at same time. Four models available, R4,R6,R8 and R12.
R4, working range: pipe OD:1/2"-4", pipe wall thickness: 1 - 7mm,
MSRP US$3999
R6, working range: pipe OD 3"-6", pipe wall thickness: 2 -10mm,
MSRP US$4999
R8, working range: pipe OD 6"-8", pipe wall thickness: 2 -10mm,
MSRP US$6499
R12, working range: pipe OD 8"-12", pipe wall thickness: 2 - 10mm
MSRP US$7899
Applicable to the following material:
* Alloy Steel Pipe (e.g. stainless steel)
* Carbon Steel Pipe
* Non-ferrous Metal Pipe
* Plastic Pipe
* Casting Iron Pipe
* Highly reliable, long working life
Key advantage of this orbital cutting machine:
* Burr-free
* Multi-point clamping to eliminate pipe deformation
* Easy to operate
* Precise square cutting
* Cutting and Beveling simultaneously
* Highly reliable, long working life
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Edge-planing machine of tube of 20 mm to 780 Misters. Advance manual or equipped with an automatic feed. This simple machine of utilsation, and rapid ensures you one qualitée of machining irréprochable.
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Chamfering machine PB 80
The PB 80 is the ideal partner for automatic and manual bar loaders. The PB 80 offers an economical solution for bar end preparation. The PB 80 can be used as a chamfering machine, a centering machine and a turning machine.
Specifications PB 80
30° Chamfering
ø 8-80 mm
Turning
ø 10-60 mm
40 max. length
Centering
ø 8-80 mm
Motor
0.9 / 1.65 kw
Drive
2 x 2 speeds
Speed 1
230 / 460 t/min
Speed 2
700 / 1400 t/min
Chuck
3 jaws
4 jaws option
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Frontal mill cutter for thin walls is portable, thoughtlessly and easy to use; ideal when you is operate in miniature spaces or in workmanships on the field. Different models allows to operate with canals of express diameter among 3 and 63 mm. Ideals for the automatic orbital welding.
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LEFON SquareDevil, the portable tube squaring machine is specially designed to flatten and bevel tube end, making it burr-free, and perfect straight to the axis of the tube. After facing, the tube would be ready for orbital welding or other tube fabrication, ideal for high purity / high sanitary industry use, such as Beverage, Dairy, Pharmaceutics, Water treatment, Food, Semi-conductor industry etc.
Key Feature:
* Faces and Bevel most metals including stainless steel, nickel and carbon steels, , chrome, copper-nickel alloy, aluminum
* Wide range of collets (clamp)/ OD Mounting Saddles available, to avoid any tube distortion
* Three SquareDevil model available, to work on tube from 1/8" OD to 4 1/2" OD
* High quality collets made from stainless steel rather than aluminum
* Can face and bevel tube wall thickness up to 10mm
* 120/220 V powerful Metabo electrical motor
* Micro feed system
* Supply full range of bevel and squaring Bit
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Pipe cold cutting and/or beveling machine GBC range 1"-96" (30mm - 2300 mm) O.D., available with pneumatic or hydraulic motor.
Two different product lines available, both split frame ring body design:
GBC MCA range 1"-36" (30mm - 900mm)
Aluminium body, lightweight, low profile, split frame, suitable for all extreme on- site application when high portability and easy handling is a factor
GBC SUPERCUTTER range 6”-60” (160mm - 2300mm)
Steel body, heavy duty, split frame, suitable for big pipe sizes and heavy wall also on exotic materials
All units can be equipped with two copier toolboxes for following the pipe od profile, thus minimizing the bevel offset due to out of round of pipe.
Pipe counter bore module also applicable.
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LEFON Heavy Duty Pipe Cutting and Beveling Machine is portable, designed to use in both workshop and on-site. It is heavy duty, specially intended for heavy wall pipes with high wall-thickness in heavy duty applications. It machines pipe by cold cutting principle that eliminates any heat affected zone. The machine split frame is made from aluminum which is extremely low weight for easy handling and lifting and are versatile in application and can perform many operations. The machine provides a fast metal removal rate and high working speed which presents the economical manufacturing solution.
Applications:
• Cutting off pipes
• Simultaneous cutting and beveling
• Weld Preparation on the pipe end
• Inside-turning of pipe ends
• Flange facing, or Flange Repairing on-site
Features:
• Aluminum body, extremely low weight, can be used in both on-site and workshop
• Easy to use, one operator can mount and dismount the machine on pipe within minutes
• Excellent stability and enhanced gear heat treatment ensure expanded machine life
• Heavy Duty, cutting and beveling simultaneously
• Suitable for cut all kind of materials, from cast iron, high strength alloy, to stainless steel
• Base plate can be easily installed and uninstalled, for workshop and field application
• Five models available, covering OD from 2” to 30” (780mm), wall thickness can reach up to 6”(150mm)
• Three power sources available for different application: Hydraulic Station, Pneumatic, and Electric
o Easy to move and powerful Hydraulic station
o High torque pneumatic motor is from world’s #1 nutrunner manufacturer, Cleco of Cooper Power Tool
o Powerful and reliable Electric motor supplied by Metabo
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Portable pipe cold beveling machines available for tube sizes 1/2" - 35" (12mm - 900mm) with pneumatic or electric or hydraulic motor.
Any bevel shape is achievable.
Special 100% automatic dedicated models GBC MINI AUTOMATICA and GBC BOILER 1-4 AUTOMATIC for heat exchangers, boilers, condensers industry. Indicated for following operations
- tube trimming
- tube weld removal for retubing
- welding preparation of tube and tube plate
All units up to max size 8" are available with automatic pneumatic locking device for quick set up operation.
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Key Features:
*ID Mounted Pipe Tube Beveling Machine
*CE Certified
*Able to bevel variety of material, including carbon steel, stainless steel and alloyed steel
*Driven by powerful electrical motor, up to 3 HP
*Pipe wall thickness up to 3 inch
*Adjustable beveling angle, any setting between 0º and 45º
*Beveling blade installation or adjustment only takes seconds
*Easy to setup beveling machine within minutes
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The US series portable pipe beveling tools
are designed for high quality bevels, facing
and machining on pipe and tube for weld
preparations on all machinable alloy pipes
including stainless steel, duplex, super duplex,
inconel or any others.
With their wide range, they are perfect from
the smallest boiler tube application up to a
24” pipe heavy wall. They can all be equipped
with different motors with a wide selection of
horse power, electrical, or hydraulical drive.
Their rugged design features self accepting
torque system and self centering inner
clamping, which allow one skilled operator to
perform alone and extremely quickly, multiple
machine-like bevels, avoiding the dangerous
and slow grinding operation.
Each machine is equipped with standard
tool plates accepting multiple tool bits,
allowing up to four simultaneous machining
operations. Such operations may include
beveling, compound beveling or “J” prepping
on heavy wall, facing, and counterboring.
CONTACT AND INFORMATION
PROTEM SAS
ZI LES BOSSES
F-26800 ETOILE SUR RHONE
FRANCE
Tel +33 4 75574141
email : n.reicher@protem.fr
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The BM-20 is a new generation, easy to use, portable, heavy duty machine designed for beveling steel plates and pipes prior to welding. This bevelling machine is fitted with two milling heads each holding six inserts, allowing smooth operation and exceptional efficiency. One set of inserts can last for up to 2000 meters of bevelled steel edge and allows to work with an output around 1.5 meters/minute (depending on the amount of the metal being removed).The BM-20 incorporates many safety features. It has a state of the art electronic control module protecting the operator, the machine and tools. It is equipped with guide rolls, which make it easy and light to operate.
BM-20 TECHNICAL DATA
Power supply: 1,1 KW, 230 VAC, on request 110 VAC
Motor: inductive with increased start-up current
Motor speed: 2.820 RPM
Tooling: 2 milling heads with 12 square inserts
Standard angles range: 15-60º
Weight: 20 kg
Optional functions: Facing-off, Pipe bevelling, R3-rounding
Ordering No. 230 VAC: FRE-0075-10-20-01-0
Ordering No. 110 VAC: FRE-0075-10-10-00-0
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Axxair develops and produces orbital bevelling machine which are going from GA120 to GA320 range. Most of the machines are evolutives into orbital cutting and welding machines.
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SPECIAL BEVELING MACHINE.
This machine was developed for the offshore.
For more information, please contact us
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series RS 100 is the perfect machine to realize in a minimum of time of the cuts of tubes to the serrated roller.
copper, stainless, steel, Plastique, this machine is addressed as well to the pipe fitters as with the industrial or hotel pomblier.
any modification of hydraulic, pneumatic, gas system can be considered with the machines type RS of 12 mm has 32 for series RS 32 and of 40 mm 110 mm for the RS100 have
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CT 7-61 (fiche tech GB)
Diameters from 7 to 61 mm
Thickness from .... to ....mm
Weight :
Tightening clamp
Electric motor
Standard tools
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PROTEM Inside clamping beveling machine type US30
BEVELLING MACHINE
END PREPARATION TOOL
The US30 portable pipe beveling tool is de-signed for high quality bevelling, facing and machining on pipes and tubes from 1’’ to 4’’ ID (30-114 mm). The standard tool plate will accept multiple tool bits, allowing up to four simultaneous machining operations.Such operations may include bevelling, facing, counterboring, compound bevelling and OD chamfering.
The US30 features a self-accepting torque system and an integral drive motor.
The robust US30 is capable of performing repeatable high quality weld preparations on allmachinable alloy pipes including stainless steel duplex, super duplex, in-conel, etc.
CONTACT AND INFORMATION :
PROTEM SAS
ZI LES BOSSES
F-26800 ETOILE SUR RHONE
FRANCE
Tel +33 4 75574141
email : n.reicher@protem.fr
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Inside clamping beveling machine PROTEM US 150
The Protem US150 is a heavy duty portable pipe beveling tool designed for high quality portable bevelling, facing and machining on pipe and tube from 5.9’’ ID to 20’’ OD (150 to 508 mm). Each standard tool plate accepts multiple tool bits allowing up to four simulta-neous machining operations. Such opera-tions may include bevelling and OD.
The US150 features a self-accepting torque system and an integral dual right angle pneu-matic drive.The robust US150 is capable of performing repeatable high quality weld preparations on all machinable alloy pipes including stainless steel, duplex, superdu-plex, inconel, etc.
CONTACT AND INFORMATION
PROTEM SAS
ZI LES BOSSES
F-26800 ETOILE SUR RHONE
FRANCE
Tel +33 4 75574141
email : n.reicher@protem.fr
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PROTEM Beveling machine with automatic clamping
type US25CA
The US25CA portable pipe beveling tool is designed for high quality beveling, facing and machining on pipe and tube from 25 mm ID to 88.9 mm OD. The main plus of this ma-chine is its clamping system into the tube by simply acting on a pneumatic on/off distribu-tor which allows a clamping in 2 seconds only. The standard tool plate will accept up to 4 tool bits allowing to face, bevel and coun-terbore simultaneously. Once pre-set for large series or repetitive work, the US25CA is capable of performing repeatable high quality weld preparations on all machinable alloy pipes including stainless steel…
CONTACT AND INFORMATION :
PROTEM SAS
ZI LES BOSSES
F-26800 ETOILE SUR RHONE
FRANCE
Tel +33 4 75574141
email: n.reicher@protem.fr
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Bending capacity
ø 15 /ø 20 / ø 42 / ø 60 / ø 90 / ø 100 / ø 120 / ø 150
Short description
- Forward drive (L), rotation (R), bending (A), and additional axes are electronically, CNC controlled
- Ideal for shift production with tubes having normal to complicated geometric forms.
- Free form protruding bending head
- Left and right bending
- Using a modern control system
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Model-51
Universal pneumatic
bending machine
Orient
Mandrel and without mandrel
bending of tubes and profiles. High quality bends in 3 axes
by winding method
Ability
3 axes control (A;L;R)
Tube profile changing control in bending place
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Bending capacity
ø 15 /ø 45 / ø 60 / ø 76 / ø 100 / ø 150
Short description
- Forward drive (L), rotation (R), bending (A), and additional axes are electronically, CNC controlled
- clamp die and pressure die positioning with additional CNC electronically controlled axis
- Ideal for shift production with tubes having normal to complicated geometric forms.
- Two free form protruding bending heads
- Eight or more sets of bending tools can be used during the same production sequence
- Automatic left and right bending direction
- Using a modern control system
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CNC Tube Bender with in-built automatic loading and unloading facility
CNC Tube Bender
The Dynamo cnc bender is a highly innovative, fast cycling, 5-Axis CNC tube bending machine, for tubes up to O.D.25 mm, incorporating a fully automatic loading and unloading system, allowing the bending machine to run for long periods without supervision.
Particularityof the Dynam0 cnc bender:
* left or right hand bending sense configuration
* up to four stacks tooling enables the bending of complex components, with different radi
* automatic loading of the new tube takes place whilst the bent part is being unloaded, minimising 'dead' time during the cycle to maximise productivity
* in-built loading/unloading
* very cost effective
VGP 3D - Highly innovative 3D Graphic Programming Software dramatically reducing dependence on operator intervention for:
* real time bend simulation automatically selecting the shortest and most efficient bending cycle to minimise cycle time and reduce cost
* component simulation and feasibility check highlighting any possible collisions
* immediate creation and execution of the machine program with twin data input
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Master
Modular bending machines with different automation levels for mandrel and without mandrel bending by coiling method
Orient:
Mandrel and without mandrel bending of tube and profiles.
High quality bends in 3 axes by coiling method
Abilities
- 3 axes control (A;L;R)
- Tube profile changing control in bending place
Design
- Bending machines Master was developed on replaceable modules base, which allows to complete machines for customer requirements with different characteristics and automation levels
- Machines design allows to change or add modules. Machine can change characteristics and raise automation level
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Fully electric CNC tube bending machine for tubes with OD 80 mm, 9 axis with 3D visual graphic programming (VGP3D),
FEATURES:
* multiradii (up to 8 tools)
* bend head with left or right hand bending sense configuration
* all the critical machine setting parameters set and managed by the CNC control
* Fixed, variable radius and boost bend up to 5000kg
* High reliability and high productivity
* Use of existing tools - low running costs
* Real time bend simulation automatically selecting the shortest and most efficient bending cycle to minimize cycle time and reduce cost,
* Any possible collision points are highlighted and the most practical avoidance routes effected.
* Axis position is read by absolute encoder eliminating all conventional sensors, increasing reliability, performance and reducing maintenance cost
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All models of Comac double pinch style profile bending machine can be equipped with electronic automatic control systems to improve accuracy and consistency of jobs and enhance the rate of automation.
These controls are simple 2-axis programmable positioning devices, or CNC controls.
Programmable positioning devices are useful to join straight parts to bent parts and to perform multiple-passes jobs in a more consistent sequence of operations.
CNC controls are required to accomplish multi-radius curves to be produced in medium-large batches with high consistency and excellent quality of transitions between the different radii, even with difficult materials such as thin-wall tubes.
This can be achieved by controlling simultaneously three axes, i.e. the profile feeding and the positions of the bending rolls.
Among the hundreds of parts produced with CNC-controlled rolls, some samples are: greenhouses, handrails of cruise boats, conveyor rails, variable-pitch pipe coils for boilers, pancake coils, commercial signs, etc.
Two versions of CNC control are available; both are based on industry standard non-proprietary hardware (PLC’s and Industrial PC’s worldwide available), in order to insure immediate availability of spare parts and local technical support.
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- Bending capacity: angle up to 80 x 80 mm (2-½” x 2-½”), pipe up to 3”
- Three driving rolls
- Two bending rolls with independent hydraulic adjustment (double pinch style)
- Lateral guide rolls with mechanical or hydraulic three-directional adjustment
- Combination horizontal-vertical working position
- Digital readouts for bending rolls
- Adjustable positive stops for maximum repositioning accuracy of bending rolls
- Universal standard rolls tooling for most regular steel sections with no extra equipment required
- Remote controls
- Adjustable slip clutch on the upper roll
- Also available with programmable positioners and 3- or 5-axis CNC control
Series 3000 incorporates 15 models with increasing capacity, featuring three driving rolls, double pinch style (the most flexible design), three-directional lateral guide rolls. Several versions are available for every model, with a wide range of optional equipment.
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