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Pipe/Tube Cutting & Preparation
* Wide selection from a single source.
* Durable designs.
* Exclusive features for maximum productivity.
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Double head benders for wire, bars, profiles and tubes
ADVANTAGES
1. Very high productivity rate thanks to double head simultaneous bending
2. Bi-directional bending system (clockwise and counter-clockwise) with variable radius feature performed by the same bending head
3. Automatic bent part unloading
4. Automatic coil feeding and/or straightened cut to length bar not requiring set up times
5. Part straightening with in-line device at constant speed
6. The central clamping unit allows to bend more complex shapes such as closed parts, ends with eyelets, ends that reverse back to the inside of the closed parts
7. Ability to bend a “double” part (symmetrical or same) and cut them apart after bending.
8. Deep and clean chamfering, burr-less, before the bending cycle
9. Ability to bend parts with welded fixtures or flexible hoses and to bend armoured electrical resistances
10. Ready to be integrated in manufacturing cells with other machines and robot piece handling
11. Off-line automatic programming
Machines available in different versions, with or without coil :
DH2008 Max wire bending capacity Ø 8 mm
DH2010 Max wire bending capacity Ø 10 mm
DH2014 Max wire bending capacity Ø 14 mm
DH2014 Max wire bending capacity Ø 30mm
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Automatic model:
On the automatic MULTIPLAN, the tightening of against form of blocking and bending as well as the extraction of the chuck are carried out automatically; a device also allows the greasing of the interior of the tube the site of bending; the whole of these operations is carried out in cascades, in a cycle without operator action.
For tubes:
Steel
Stainless
Aluminum
Copper
Capacities:
Ray of maximum bending: 300 Misters.
Angle of maximum bending: 190°
I/V tubes E24 reheated: 12 cm ³.
Bending (mm):
Type 60
Tubes Rectangular Square Round
Steel 60x5,5 50 60x34
Stainless 60x4 45 60x34
Aluminum 60x8 60 60x34
Copper 60x8 60 60x34
Features:
Asynchronous motor 5500W - 50Hz, 230/400V
Three-phase current (to specify the voltage with the order).
Speed of bending: 5 seconds (1 clotheshanger with 90°).
Speed of return: 10 tr/min.
Mass: 980 kg.
Obstruction: 4,035 X 0,948 X 1,020 m
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For tubes:
Steel
Stainless
Aluminum
Copper
Maximum capacities: (in mm)
Standard ray: from 25 to 190 mm
Motorization (electric versions):
Asynchronous motor 750W - 50Hz, 400V
Three-phase current (to specify the voltage with the order).
Classify insulation IP44.
Speed of bending: 6 tr/min.
Time of bending: 2,5 seconds (1 clotheshanger with 90°)
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Bending machine 3D (3 axes) functioning according to the principle of rolling up for round, square tubes, rectangular and profiled out of carbon steel or stainless, copper, alloy of aluminum, etc...
Capacity of standard bending on round tube steel: from 2 to 76.1 mm (76.1 X 6.3 mm)
Angle of bending: of 0° with 180°
Standard length of the arm carry-chuck 3 Mr. Any higher length on request, according to length of the tube to be curved.
Motorization: electrohydraulic group of 7.5 kw
In the initial version, the chucking devices are actuated manually. In option, a hydraulic control is proposed.
Numerical visualization of the angle of bending, the angle of orientation of the plan of bending and the longitudinal position of the tube on the bench.
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For tubes:
Steel
Stainless
Aluminum
Copper
Maximum capacities: (in mm)
Standard ray: from 25 to 190 mm
Motorization (electric versions):
Asynchronous motor 750W - 50Hz, 400V
Three-phase current (to specify the voltage with the order).
Classify insulation IP44.
Speed of bending: 6 tr/min.
Time of bending: 2,5 seconds (1 clotheshanger with 90°)
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Semi-automatic model:
On this machine, the tightening of against form of blocking and bending as well as the extraction of the chuck are carried out manually using lever.
For tubes:
Steel
Stainless
Aluminum
Copper
Capacities:
Ray of maximum bending: 300 Misters.
Angle of maximum bending: 190°
I/V tubes E24 reheated: 12 cm ³.
Bending (mm):
Type 60
Tubes Rectangular Square Round
Steel 60x5,5 50 60x34
Stainless 60x4 45 60x34
Aluminum 60x8 60 60x34
Copper 60x8 60 60x34
Features:
Asynchronous motor 5500W - 50Hz, 230/400V
Three-phase current (to specify the voltage with the order).
Speed of bending: 5 seconds (1 clotheshanger with 90°).
Speed of return: 10 tr/min.
Mass: 980 kg.
Obstruction: 4,035 X 0,948 X 1,020 m
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.Hose size : 1/4" to 2" 4 SP
.Motor : 0,25 kW / 230-400V 3 ph
.Rotation speed : 100 rpm - 2 rotation ways
.Control by pedal
.Included : set of ODER 6-50
.Optional : ODI
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Hose size : 2" 4 SP and 6" industrial
. Swage force : 320 tons
. Opening : Die diameter + 55 mm
. Opening without dies : 260 mm
. Maximum crimp diameter 230 mm
. Motor : 5,5kW / 230-400V 3ph
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EC 50 / EC 50+ / EC 130
The pre-assembled sheathing corrugators are destined to the building trade and heating sanitary sector.
Corelco developed in 1996 a range of extrusion line for the production of pre-assembled sheathing corrugated pipes, in order to answer to a growing demand.
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New REINFORCED version for tubes up to dia. 76 x 2mm stainless steel
Electronically programmable machines for bending tube and profiles with very tight radii: from 1.5 to 2.5 times the tube outside diameter [the bend radius depends on tube outside diameter, wall thickness, and material]. Designed to meet the needs of users who require the maximum possible bend quality combined with very tight bend radii, ideal for medium-lowproduction volumes. Ease of use, flexibility, and rapid tooling change mean that the initial investment can be quickly recouped.
Typical applications: construction of stainless steel handrails for stairs, bullbars, roll-bars, special exhaust pipes, lamps, pipes for the air conditioning sector.
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Tube cutter, 4485M
For copper, brass, aluminium and thin-walled steel tubes. Lateral guide.
Two guide rollers, one cutting wheel. Spare cutting wheel safely housed in handle. Built-in retractable reamer. Grooved rollers for close-to-flare cuts.
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Model FP175
Crimping range (mm) 1 10 — 320
Crimping range (inches) 1 0.39 — 12.60
Crimping force (kN) 8300
Crimping force (tonnage) 830
Crimpings / hour 2 1140
Max. hose size (inches) 10
Die set 3 P329/FP1609/FP170
Maximum opening (mm) 4 155
Master die (D / L mm) 320 / 220
Master die (D / L inches) 12.60 / 8.66
Control IS / VS
Motor (kW) 7.5
Motor (HP) 10.0
QC tool 14 —
Foot pedal 15 X
Control unit: integrated —
Control unit: C1 O
Control unit: C2 X
Back stop device: mechanic —
Back stop device: electric 15 —
Mirror —
Pressure control P1 16 O
Pressure control P2 16 —
AGS auto greasing 16 O
Remotic control unit O
Counter L1, L2, L3 O
ASCII signal 17 O
VS PLUS control 17 O
Length (mm) 1200 / 640
Width (mm) 936 / 1156
Height (mm) 2080 / 1185
Length (inches) 47.3 / 25.2
Width (inches) 36.9 / 45.5
Height (inches) 81.9 / 46.7
Weight (kg) 4400 / 310
Weight (lbs) 9700 / 684
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MAIN APPLICATIONS
Basic hose cutting machine, benchtop structure.
It is dedicated to the small-medium sizes of the most common hoses used in hydraulic, for small repair shops,
distribution shops.
KEY PERFORMANCE
Simple - Sturdy - Large blade, diameter 300 mm (12") - Safety cover
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TOOL SKIVING MACHINE D529
Technical specifications:
à Bench-top model.
à Equipped with 4 wheels.
à Manual vice.
à Single lever for skiving operation.
à During the machine work, control is held down by operator.
à Equipped with a geared motor 0.75 kW.
à 2 directions of rotation.
à Equipped with a makrolon protective cover.
à Supplied with external tools from 1''1/2 to 3''.
à Option: can be supplied with internal tools from 5/8'' to 3''.
à Tool skiving avoids fume emission during the operation and reduces dust, improving
maintenance and working conditions.
à Equipped with a dust box.
à Dimensions H x P x L : 1310 x 490 x 1100 mm.
à Weight: 150 Kg.
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MAIN APPLICATIONS
Professional skiving machine, for internal and external skiving operations.
KEY PERFORMANCE
- Compact
- Stable
- Large tray to collect the rubber
- Dual safety: cover and tray
- Mandrels are hardened and pre-set according to the Manuli skiving lengths
- Easy adjustment of the external skiving depth
- All skiving tools included up to 2" - 2.1/2" and 3" tools mounted on bearing system
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Technical specifications
Tray diameter : 1500mm
The coil diameter varies according to the different models of hose crowns (from 220 to 700mm)
4 removable spindles to prevent crowns uncoiling
Enables the loading of hoses using a forklift truck or a hoist
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LEFON Stainless Pipe Cutting Saw / orbital saw, ideal for cutting Stainless Steel Pipe / Tube . Four model available, R4,R6,R8 and R12
R4, working range: pipe OD:1/2"-4", pipe wall thickness: 1 - 7mm,
MSRP US$3999
R6, working range: pipe OD 3"-6", pipe wall thickness: 2 -10mm,
MSRP US$4999
R8, working range: pipe OD 6"-8", pipe wall thickness: 2 -10mm,
MSRP US$6499
R12, working range: pipe OD 8"-12", pipe wall thickness: 2 - 10mm
MSRP US$7899
Key advantage of this orbital cutting machine:
* Burr-free
* Multipoint clamping to eliminate pipe deformation
* Easy to operate
* Precise square cutting
* Cutting and Beveling simultaneously
* Highly reliable, long working life
Applicable to the following material:
* Alloy Steel Pipe (e.g. stainless steel)
* Carbon Steel Pipe
* Non-ferrous Metal Pipe
* Plastic Pipe
* Casting Iron Pipe
* Highly reliable, long working life
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Based on customer need, LEFON presents the latest design of Saw Guide that adopts rugged hard facing to ensure durability and convenient usage. If the pipe is not round, this Saw Guide can also work as rounding clamps to facilitate welding.
Variety of Saw Guide models are available, customized for different OD size tube/pipe.
Tube/Pipe Size Model
1/2" SG050
3/4" SG075
0.840" SG084
1" SG100
1.050" SG105
1.315" SG131
1.5" SG150
1.660"" SG166
1.90" SG190
2" SG200
2.375" SG237
2.5" SG250
2.875" SG287
3" SG300
3.5" SG350
4" SG400
4.5" SG450
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To complement the Pipestoppers™ range of nylon expanding plugs, we offer all sizes of aluminium plugs.
These are provided in sizes from 1.5" upwards and are suitable for more arduous duties such as immersion in chemicals and/or higher temperatures. They are manufactured with 1/2", 1" and 2" outlets.
1/2" Outlet for plugs sizes up to 6"
1" Outlet for plugs sizes 6" to 18"
2" Outlet for plug sizes of 20" and greater
The standard seals are made from natural rubber and special rubber seals are available for chemical applications where greater resistance is required.
(alternative rubber rings options are: Silicone, Nitrile & Viton)
All plugs conform to British Standards BS8005 for low pressure testing and sealing of pipes.
The basic principle - effective sealing is simple, insert the plug into a pipe opening and tighten the wing nut clockwise. The rubber ring will expand and provide a positive seal. To remove simply reverse the process.
Tightening the wing nut is easy with the Pipestoppers™ patented friction free washer.
Typical applications:
Are used for plumbing operations in a wide variety of industries, including domestic and industrial water and drainage systems.
Also for ducting and conduit, swimming pools, masking in painting and casting industries, as weld purge plugs for stainless steel pipework fabrication and many others.
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MEASURING: QUALITY CONTROL AND MANAGEMENT INFORMATION
You, like all our customers, demand ever higher production capacity, quality and accuracy. This is particularly important for standard size products which subsequently undergo further operations, such as welding, bending and/or punching, performed by robots or other automated systems
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Automotive Plug Test Kit
To make the sealing of all holes easy and fast for reliable leak testing for a variety of heat exchangers, particularly radiators and inter-coolers for cars and trucks, the Pipestoppers™ division of Huntingdon Fusion Techniques Limited manufactures ready made kits of plugs.
The plugs are made from nylon and natural rubber, so they will not corrode and seize up. They can also be totally dismantled for cleaning and part replacement.
Each kit comprises two of each solid shaft plugs, from 0.5" to 1.5" and hollow shaft from 0.5" to 2". Also included are 4 x 0.5" BSP nipple caps and 4 x 0.5" BSP swivel nuts and hose tails. Plus the rigid ABS plastic storage case, with special cut to size foam.
For larger diameters, see the details of the Commercial Vehicle leak test kit. All plugs are available as individual items for replacement purposes.
Sizes from 1.5" and above have an 0.5" BSP threaded hollow shaft connecting air lines to pressurise the items under test.
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Tube Terminator
Hand-guided one-step crimp/seal copper and aluminum tube welder
Seals refrigerator/air conditioner tubing -- even when charged
Produces quick, airtight bonds without brazing
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For pressure testing and stopping all pipework from 50mm (2") upwards.
To complete the Pipestoppers™ range of nylon expanding plugs, aluminium plugs, steel drain plugs and inflatable stoppers, we offer double aluminium plugs for increased stability and higher pressure duties.
The test pressure capability of the single stoppers is limited and the double versions increase that capability, while offering a greater stability in the pipe.
As single plugs approach their pressure limits, they can tend to tip over like a butterfly valve. The double plugs will prevent the tipping and guarantee the seal.
They are manufactured with 0.5", 1" and 2" outlets.
The standard seals are made from natural rubber and special rubber seals are available for chemical applications, where greater resistance is required.
All plugs conform to British Standards BS 8005 for low pressure testing and sealing of pipes.
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For pressure testing and stopping all pipework from 50mm (2") upwards.
To complete the Pipestoppers™ range of nylon expanding plugs, aluminium plugs, steel drain plugs and inflatable stoppers, we offer double steel plugs for increased stability and higher pressure duties.
The test pressure capability of the single stoppers is limited and the double versions increase that capability, while offering a greater stability in the pipe.
As single plugs approach their pressure limits, they can tend to tip over like a butterfly valve. The double plugs will prevent the tipping and guarantee the seal.
They are manufactured with 0.5", 1" and 2" outlets.
The standard seals are made from natural rubber and special rubber seals are available for chemical applications, where greater resistance is required.
All plugs conform to British Standards BS 8005 for low pressure testing and sealing of pipes.
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Hydraulically expand heat exchanger tubes into tube sheets through the direct application of high internal hydraulic pressure within an established expansion zone.
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NYLON PLUGS from 0.5" (12mm) through to 6" (150mm)
Pipestoppers™ Nylon plugs are used internationally as the standard 'Drain Plugs' for testing leak tightness of foul water lines at the time of installation.
Furthermore, the range of sizes make these plugs ideal for a number of other applications in the water and gas industries as well as applications in all other industries where pipes are used or where there are holes to be blocked.
Testing and sealing of all pipes, pipe joints and pipe work assemblies can be done with the Pipestoppers plugs. They can be supplied with a hollow shaft version for screwing on standard hose connections or for using our own fixed nipple caps or the free nipple and cap assemblies that we manufacture.
Or for the smaller sizes, they can be supplied with solid shafts for greater pressure testing capabilities.
Other applications include: Sealing holes in castings, tanks, other assemblies for spraying and blasting to protect the insides. Maintenance and installation of swimming pool and water spa pipework.
Nylon 6 is an engineered polymer which is resistant to salt water corrosion it is also resistant to many other chemicals. Along with natural rubber rings they provide a high quality leak tight seal in the selected orifice.
There are two types:
- A solid shaft version with five sizes from 0.5" (12mm) up to 1.5" (38mm) and
- A hollow shaft version with eleven sizes from 0.5" to 6" inclusive.
All plugs have:
A central spindle/shaft on which two plates are fitted with a natural rubber tyre (ring) between them, a wing nut on the shaft moving the two plates together compressing the tire and making the seal in the pipe or orifice. Natural rubber tyres which can be substituted for different rubbers where additional chemical and/or heat resistance is required. Alternative rubber rings options are: Silicone, Nitrile & Viton)
The hollow shaft version with sizes from 0.5 inch to 6 inches allows:
Water or gas to be injected or drained as required.
Sizes of 1.5 inch and above are threaded with a half inch BSP for the connection of standard nuts/hose fittings is provided with a solid end cap seal are fully demountable for cleaning and parts replacement.
Optional end caps are available with fixed nipples/nozzles for hose connection or free nipples which can rotate when heavier hoses are used.
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Portable Tube Saws
Tube cutting made easy!
Cutting thin-walled stainless-steel tubes and elbows using the superior «planetary cutting technology».
Deformation-free clamping system by integrated clamping jaws made from hardened aluminum-cast for different tube diameters.
Advantages:
• Lightweight and easily transportable machine (only 23 kg/26 kg) to provide flexibility for on-site applications
• Deformation-free clamping of thin-walled tubes
• For cutting of thin-walled tubes and elbows
• Cutting of stainless steel tubes with a OD < 120 mm/4.7" (PS 4.5) or a OD of < 170 mm/6.7" (PS 6.6)
• No rework necessary because of a burr-free and square cut
• Cold cutting process prevents corrosion
• NEW: Integrated laser pointer to determine the cut off point
• Orbital cutting process saves time
• Multipoint clamping system of tubes
• Fast adjustment of tube dimensions
• NEW: Now available with press fitting blade/bevel combination cutters
Your benefits:
• Square, burr-free and deformation-free pipe end
• Cold machining process
• Cutting in seconds
• Increased productivity
• Increased service life of tools
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Following the successful introduction of the Pipestoppers™ Plumbing Kits in other industries, the Company has developed a plumbing kit for the leak testing and stopping of pipe work and nozzles used in the Pool and Spa industry.
The kit comprises the small sizes used for isolating spa nozzles and the larger sizes for the recirculation pipe work for filtration, flushing and heating.
Sizes range from 0.5” to 4.0” to cover the common sizes of nozzle and pipe work in use however the kits can be modified and adjusted to contain the 4.5”, 5”, 5.5” and 6” sizes as well if needed.
HFT Pipestoppers™ division manufactures nylon plugs for hole, tube and pipe sizes from ½ to 6” .
Nylon 6 as used for the plugs and the natural rubber rings are resistant to Salt Water, Chlorinated water and Ultra Violet radiation so they are suitable for use in a wide range of environments.
They are lighter, lower in cost and much less likely to jam then the brass plug predecessor that was commonly used before.
For applications where stoppers need to be inserted into a small diameter hole in order to seal a large space behind, the Company also manufactures inflatable stoppers for diameters from 2 to 72”.
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Drain Test Plug Kit
The drain test kit contains the most popular sizes of drain plugs and accessories. These are all sorted in a robust ABS plastic case.
The kit includes:
Hollow shaft plugs, 2 of each - 2.5", 3", 4", 5" & 6"
4 x 0.5" BSP nipple caps
4 x 0.5" BSP swivel nut and hose tail
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