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Hose size : 2" 4 SP
.Swage force : 240 tons
.Opening : Die diameter + 38 mm
.Standard dies supplied : 15 18 21 27 33 39 45 51 57 66
.Motor : 4kW / 230-400V 3ph (2,2 kW / 220V 1 ph possible on option)
.Quick change tool : SRC on option
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Model CC24
Crimping range (mm) 1 10 — 61
Crimping range (inches) 1 0.39 — 2.40
Crimping force (kN) 1300
Crimping force (tonnage) 130
Crimpings / hour 2 1280
Max. hose size (inches) 1¼
Die set 3 P20
Maximum opening (mm) 4 25
Master die (D / L mm) 84 / 80
Master die (D / L inches) 3.31 / 3.15
Control IS / VS
Motor (kW) 4
Motor (HP) 5.5
QC tool 14 O
Foot pedal 15 O
Control unit: integrated X
Control unit: C1 —
Control unit: C2 —
Back stop device: mechanic O
Back stop device: electric 15 X
Mirror —
Pressure control P1 16 —
Pressure control P2 16 —
AGS auto greasing 16 —
Remotic control unit —
Counter L1, L2, L3 —
ASCII signal 17 O
VS PLUS control 17 O
Length (mm) 597
Width (mm) 586
Height (mm) 613
Length (inches) 23.6
Width (inches) 23.1
Height (inches) 24.2
Weight (kg) 178
Weight (lbs) 393
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Service Crimpers.
Max Hose Diameter: 2” R13 *
4” ½ industrial
Crimping force: 340 T
Dies Size : 6.8-9-12-14-17-20-24-28-32-36-40-44-47-50-54-57-62-67-71
Max Die Opening w/o Dies 160 mm.
Max opening Die Size plus : 38 mm.
Dimensions : L 736 mm x H 810 mm x l 510 mm.
motor power : 3,7 KW
Electrical Power : 400 V 50 Hz 3 Ph
Weight : 265 kg
Back Stop
Quick change tool.
Pedal
To Store for 9 sets of Dies.
According to the hose and fitting.
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Eaton Aeroquip® MatchMate® ET1280 Crimp Machine
Assembles Hose As Easy As One, Two, Three
BADEN-BADEN, Germany ... Diversified industrial manufacturer Eaton Corporation recently introduced the Aeroquip® MatchMate® hose assembly system. MatchMate guides users through three simple steps to assemble Aeroquip high-quality hoses and through-the-cover (TTC) fittings. This year, Eaton's made hose assembly even easier by introducing the new MatchMate ET1280 crimp machine.
The CE certified ET1280 crimp machine is available for 220 volt hydraulic, hand pump, air/hydraulic; 110 volt hydraulic; and 12 volt electric. ET1280's flexible power supply with the popular MatchMate hoses and fittings make small-batch assemblies in the factory or field as easy as one, two, three. ET1280 unites the best of Aeroquip engineering, supported through the Eaton Walterscheid machining center of excellence. Eaton Walterscheid produces industry leading tube-forming machines, the Walform, and the Walform Plus.
MatchMate hose and fittings are each marked with symbols, indicating that they go together. The no skive trithiocarbonate chemistries (TTC) fittings can then easily be crimped or mated with one of the color-coded crimp dies included in the 8-die package available with the machine. The visual identification system enables dealers and customers to make hose connections quickly, simply and safely.
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SWAGING FORCE 300 Ton
CAPACITY ON 6 SPIRALS HOSE 2" *
CAPACITY ON 4 SPIRALS HOSE 2" interlock
CAPACITY ON 2 SPIRALS HOSE 3"
MAXIMUM CRIMPING Ø 80 mm
DIES OPENING Ø + 43mm
STANDARD VOLTAGE 400V 50Hz 3PH
MOTOR POWER 5,5 KW
WEIGHT WITH OIL 429 KG
DIMENSIONS L x D x H 760 x 580 x 780 mm
DISPENSER QUICK CHANGE OPTIONAL
STORAGE RACK OPTIONAL
ELECTRIC PEDAL OPTIONAL
INTERLOCK DIES OPTIONAL
MARKING DIES OPTIONAL
SPECIAL DIES OPTIONAL
ELECTRIC LIMIT SWITCH included
DOUBLE ACTING CYLINDER included
OIL included
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Lightweight, portable crimper designed for reliability in field service. Comes with separate box, designed to contain complete set of dies. The pneumatic version has a foot-operated air pump. Crimps no-skive MegaCrimp® couplings for wire-braid hose up to 1".
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CERTIFIED PERFORMING BUSINESS: A NEW ERA IN THE CRIMPING WORLD!
Gates' new range of custom-designed self-assembly machinery:
This new machinery programme offers a grease-free, ergonomic and user-friendly package for professional service in a workshop environment, for mobile operations and even for service in the field. It ensures the production of factory quality assemblies fully complying with European Directives and the most stringent international standards
The new range includes hose cutting, marking and crimping machines and comes with the necessary accessories such as a Quick Die Change Tool (QDC) and marking dies.
All machines are designed to be user-friendly and ensure fast, comfortable handling. In all electrical-driven crimpers, a standard built-in storage rack is positioned for quicker die selection, while die sets are logically organised and within easy reach of the operator.
For service in the field Gates has developed a range of small, portable and lightweight crimpers specifically designed for end-users on site so unnecessary downtime can be avoided. These portable machines come with a detachable die storage case, solid and durable handles and resistant rubber protection layers.
Providing the customer with maintenance-free and cost-competitive machinery is an aspect of Gates Integrated System Approach. Within this approach Gates does not only offer a wide array of hoses and couplings manufactured to stringent tolerances but also rigorously validated assembly machines and dies together with optimal crimp data. All these components are designed together to guarantee a perfect fit, enhanced safety and high-quality performance.
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The PC150H offers the ease of use of a horizontal crimper with the power and precise adjustment capabilities usually found in more costly models.
PC200 Series - Including PC200-1, PC200-2 and PC200-3
The PC200 is a high volume, high capacity, stationary crimper, utilizing microprocessor control for the fastest, most accurate crimping system available.
PC400 Series - Including PC400 and PC400-1
The PC400 is a high volume, high capacity, stationary crimper, utilizing microprocessor control for the fastest, most accurate crimping system available.
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Weight : 55 kg
.Hose size : up to 1 1/4" 4 SP
.Swage force : 137 tons
.Opening : Die diameter + 18 mm
.Standard die packages : 15 21 27 33 or 15 18 21 27 33 39 45
.Double speed pump
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Model P16AP
Crimping range (mm) 1 10 — 45
Crimping range (inches) 1 0.39 — 1.77
Crimping force (kN) 955
Crimping force (tonnage) 95
Crimpings / hour 2 —
Max. hose size (inches) 1
Die set 3 P16
Maximum opening (mm) 4 20
Master die (D / L mm) 39 / 64
Master die (D / L inches) 1.54 / 2.51
Control manual
Motor (kW) air pressure
Motor (HP) air pressure
QC tool 14 —
Foot pedal 15 —
Control unit: integrated X
Control unit: C1 —
Control unit: C2 —
Back stop device: mechanic —
Back stop device: electric 15 —
Mirror —
Pressure control P1 16 —
Pressure control P2 16 —
AGS auto greasing 16 —
Remotic control unit —
Counter L1, L2, L3 —
ASCII signal 17 —
VS PLUS control 17 —
Length (mm) 337
Width (mm) 402
Height (mm) 271
Length (inches) 13.3
Width (inches) 15.9
Height (inches) 10.7
Weight (kg) 28
Weight (lbs) 62
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The PC125 portable crimper with its open design, removable pusher and easy to use, spring loaded die set, is designed for higher production volume and repetitive use. Crimp diameter is set and controlled with an easy to read micrometer. The PC125 is packaged for shop service and includes the crimper and 1 HP, 110V electric pump on a common base, compression ring, pressure plate, magnetized die ring pusher, stop/start remote pendant switch, metric micrometer, adjustable coupling stop and adjustable retraction stop.
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Placed upstream of a cutting machine allows a single operator to measure and place a hose
without having to travel. Just set the display on the length and number of hoses to cut. Using
the push button, the operator will move the hose depending on the length programmed.
- Max Ø Capacity : 100 mm.
- Max lenght measured at pass : 99999 mm.
- Maxi number of pieces : 99
- Entry guidance.
- Working height adjustable to 800 at 1000 mm.
- Voltage : 230 volts 1 Ph.
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Type FK50 / FK60 mandrel bending machines are used to bend tubes with narrow radii.
These machines have a compact, freestanding bending head and offer the maximum degree of latitude in bending. These machines are very well designed and solidly constructed, guaranteeing high availability and optimum bending quality. Short set-up times and high-performance drives guarantee high profitability for both one-off and mass production items. The machines also have an outstanding price/performance ratio.
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Bending capacity
ø 15 /ø 20 / ø 42 / ø 60 / ø 90 / ø 100 / ø 120 / ø 150
Short description
- Forward drive (L), rotation (R), bending (A), and additional axes are electronically, CNC controlled
- Ideal for shift production with tubes having normal to complicated geometric forms.
- Free form protruding bending head
- Left and right bending
- Using a modern control system
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SB-Oil Tube Master
The Brake Line Tube Benders
The SOCO SB-Oil Tube master is a dedicated CNC Brake Line tube bender ( Pipe Bending Machines ), designed for small tubing, especially Bundy Tubes and hydraulic lines. With multiple electric axes and a unique design to allow bending the most complex shapes and parts, it offers the most advanced solution and pipe bending performance in its range.
Automation
• 3 Electric Axis controlling pipe bending, tube rotation and carriage movement
• Automatic tube bending head reversal (left-to-right) when reaching central clamping area, providing a fully automatic cycle for the entire bending process
• Optional Automatic Loading and Unloading Interface
Performance
• Centralized clamping and rotation system for true simultaneous moving of all axis
• Lowest cycle times because minimal number of moving parts
• Suitable for brake line tubing up to 4000 mm ( Optional 5000 mm )
• Unparalleled Speed:
- seconds for … bends (low number of bends)
- seconds for … bends (high number of bends)
Maximum Tube Bending Working Area = Minimal Interference:
· No interference with machine bed
· No conventional tube bending arm
· No pressure die and wiper die seat interferences
· Central clamping and rotation away from bending zone
· Overmode (Arm Return Mode) capabilities
Keywords
Pipe Benders,Tube Benders,Tube Bending,tubing bender,bending pipe,Pipe Bending,Bending pipe Machine,Tube Bending Machine,Pipe Bending Machine,tube cutting,metal saw,Circular Saw,Sawing Machine,tube cutter,pipe cutting,pipe cutter,circular sawing machines,Saw blades,chamfering machine,deburring machine
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Model-51
Universal pneumatic
bending machine
Orient
Mandrel and without mandrel
bending of tubes and profiles. High quality bends in 3 axes
by winding method
Ability
3 axes control (A;L;R)
Tube profile changing control in bending place
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Characteristics of PLC pipe bender:
-Controlled through switches and PLC, with manual, semi-automatic and full-automatic functions work mode.
-It can be set in 2 different angles meanwhile, to bend by turns automatically.
-With counter function, it can count the quantity of bended workpiece exactly.
-It adopt oil pressure valve accumulative body loop can control actions individually to prolong the lifespan of oil pressure parts.
-Tri-step loop possesses cooling and deposit functions which can avoid the deteriorate oil.
-Optional function of core entering and lubricating automatically.
-Optional function of core reversing slowly.
-Optional function of slow bending.
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Automatic model:
On the automatic MULTIPLAN, the tightening of against form of blocking and bending as well as the extraction of the chuck are carried out automatically; a device also allows the greasing of the interior of the tube the site of bending; the whole of these operations is carried out in cascades, in a cycle without operator action.
For tubes:
Steel
Stainless
Aluminum
Copper
Capacities:
Ray of maximum bending: 300 Misters.
Angle of maximum bending: 190°
I/V tubes E24 reheated: 12 cm ³.
Bending (mm):
Type 60
Tubes Rectangular Square Round
Steel 60x5,5 50 60x34
Stainless 60x4 45 60x34
Aluminum 60x8 60 60x34
Copper 60x8 60 60x34
Features:
Asynchronous motor 5500W - 50Hz, 230/400V
Three-phase current (to specify the voltage with the order).
Speed of bending: 5 seconds (1 clotheshanger with 90°).
Speed of return: 10 tr/min.
Mass: 980 kg.
Obstruction: 4,035 X 0,948 X 1,020 m
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Bending capacity
ø 15 /ø 45 / ø 60 / ø 76 / ø 100 / ø 150
Short description
- Forward drive (L), rotation (R), bending (A), and additional axes are electronically, CNC controlled
- clamp die and pressure die positioning with additional CNC electronically controlled axis
- Ideal for shift production with tubes having normal to complicated geometric forms.
- Two free form protruding bending heads
- Eight or more sets of bending tools can be used during the same production sequence
- Automatic left and right bending direction
- Using a modern control system
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SOCO 6 Electric Servo Controlled Axis Pipe Bender
Draw bending + Roll bending + 1D bending in 1 Tube Benders
The MRV series CNC tube benders equipped with multi-tooling can up to 6 tooling levels. Designed for pipe bending complex parts with 0 straight clamping lengths, as well both small and large pipe bending radiuses, it satisfies even the most demanding applications for the automotive, furniture, healthcare, among other industries.
The MRV series pipe tube bender offers small radius bending + Roll bending + 1D Bending in the same pipe bending machine.
SB-38X6A-MRV
CNC pipe tube benders with capacity up to O.D.38.1mm. Equipped with 6 electric servos, with up to 6 stacks of tooling with Draw bending + Roll bending + 1D tube bending Pipe benders.
Keywords
Pipe Benders,Tube Benders,Tube Bending,tubing bender,bending pipe,Pipe Bending,Bending pipe Machine,Tube Bending Machine,Pipe Bending Machine,tube cutting,metal saw,Circular Saw,Sawing Machine,tube cutter,pipe cutting,pipe cutter,circular sawing machines,Saw blades,chamfering machine,deburring machine
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CNC Tube Bender with in-built automatic loading and unloading facility
CNC Tube Bender
The Dynamo cnc bender is a highly innovative, fast cycling, 5-Axis CNC tube bending machine, for tubes up to O.D.25 mm, incorporating a fully automatic loading and unloading system, allowing the bending machine to run for long periods without supervision.
Particularityof the Dynam0 cnc bender:
* left or right hand bending sense configuration
* up to four stacks tooling enables the bending of complex components, with different radi
* automatic loading of the new tube takes place whilst the bent part is being unloaded, minimising 'dead' time during the cycle to maximise productivity
* in-built loading/unloading
* very cost effective
VGP 3D - Highly innovative 3D Graphic Programming Software dramatically reducing dependence on operator intervention for:
* real time bend simulation automatically selecting the shortest and most efficient bending cycle to minimise cycle time and reduce cost
* component simulation and feasibility check highlighting any possible collisions
* immediate creation and execution of the machine program with twin data input
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Master
Modular bending machines with different automation levels for mandrel and without mandrel bending by coiling method
Orient:
Mandrel and without mandrel bending of tube and profiles.
High quality bends in 3 axes by coiling method
Abilities
- 3 axes control (A;L;R)
- Tube profile changing control in bending place
Design
- Bending machines Master was developed on replaceable modules base, which allows to complete machines for customer requirements with different characteristics and automation levels
- Machines design allows to change or add modules. Machine can change characteristics and raise automation level
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PROTEM Inside clamping beveling machine type US30
BEVELLING MACHINE
END PREPARATION TOOL
The US30 portable pipe beveling tool is de-signed for high quality bevelling, facing and machining on pipes and tubes from 1’’ to 4’’ ID (30-114 mm). The standard tool plate will accept multiple tool bits, allowing up to four simultaneous machining operations.Such operations may include bevelling, facing, counterboring, compound bevelling and OD chamfering.
The US30 features a self-accepting torque system and an integral drive motor.
The robust US30 is capable of performing repeatable high quality weld preparations on allmachinable alloy pipes including stainless steel duplex, super duplex, in-conel, etc.
CONTACT AND INFORMATION :
PROTEM SAS
ZI LES BOSSES
F-26800 ETOILE SUR RHONE
FRANCE
Tel +33 4 75574141
email : n.reicher@protem.fr
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Characteristics of CNC pipe bender:
-Multi-servo axis numerical controlled.
-Input data of Y. B. C or according to Descartes X. Y. Z. coordinate can build bending parameter. According to the input data or built parameter the profile of tube will show on the computer.
-Automatic bending rebound numerical compensation according to accurate measured data. Modify the bending rebound compensation data or compensate manually If the bend is different with what you expect.
-Storage capability: 100 bends for each workpiece. 1000 workpieces'data could be memorized.
-Adopt WINDOWS XP Embed operation system.
-Program transmit: (1) Flash Disc (2) Internet (3) Floppy Disc.
-The heavy-duty series CNC pipe bender(Max.Φ325x25) is the most suitable equipment to bend tube for shipyard.
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AddisonMckee have designed a range of highly-specialized, electrically-powered, hydraulically-operated elbow tube benders. Developed to answer the demands of the plumbing industry, the ElbowBend series is capable of delivering six 90-degree or 45-degree copper elbow joints every 7.2 seconds.
Simple start-up and shut down procedures allow for quick tool changes to be achieved in 25 minutes.
The machines’ control system is based on a Siemens controller, and all electrical control gear and axis drives are integral to the machine – mounted in an electrical cabinet secured to the base frame.
All AddisonMckee machines are built using exacting quality standards demanded and enforced by our own Total Quality Assurance program.
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Thanks to the new PowerBend range of CNC tube benders, manufacturers requiring standard three axis solutions can now benefit from AddisonMckee's world-leading reputation for quality, precision and reliability at an exceptionally competitive price.
A high-performance draw bending range, designed for the accurate and repeatable production of tubular components, PowerBend models provide levels of accuracy, repeatability, quick tool change and ease of operation as required by today's manufacturing industries.
PowerBend series CNC tube benders—Key range/feature information:
* PB42ST - 42mm (1 5/8”), PB75 - 76mm (3”), PB100 -102mm (4”), and PB150 - 150mm (6”) - models
* Maximum 20 bends per program
* X, Y, Z/Y, B, C axis data input
* Automatic release of tube prior to final bend
* Extensive program storage with USB ports backup
* Allen-Bradley Control Unit, Drives and Motors
* Rexroth Hydraulics
* Foot Pedal Cycle Start
* Recapture Software
* Anticipated Mandrel Retraction
* Safety Scanner and Barrier Rail
* Recapture software & online diagnostics
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AddisonMckee manufactures a large range of all-electric and/or Hydraulic CNC tube bending machines from 4mm to 273mm diameter, providing tube bending solutions to the Automotive, Aerospace, Shipbuilding, and niche markets.
All AddisonMckee machines are built using exacting quality standards and enforced by our own Total Quality Assurance program, and feature:
* DataBend CNC Unit
* Foot Pedal Cycle Start
* Clockwise/Anti clockwise bending rotation
* Operator training
* Operator manual and circuit diagrams
* Laser safety scanner
* Safety barrier rail
* Recapture software
* Sequential software
* Safe load procedure (foot)
* CE Mark
Hydraulic:
AddisonMckee hydraulic DataBend CNC tube bending machines continue to provide a durable design and proven technology to traditional markets using the same front-end Siemens Controls as the all-electric machines–and all at a lower cost than the electric counterpart.
Electric:
AddisonMckee electric DataBend CNC tube bending machines are clean and quiet, operating with reduced running and maintenance costs. With sophisticated programming control of machine axis, greater positional control and repeatability is achieved, producing high quality bends. The electric range of DataBend machines are ideal for tight radii, thin walls, exotic materials and close tolerance components.
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AddisonMckee's innovative FormMaster-70 Ram Extrusion machine, or FM 70 RE, has been designed to produce small bent components at high speeds with minimal scrap.
In essence, the FM 70 RE extrudes or pushes a near-net tube through a contoured set of dies or clamps, generating one or two shallow bends - typically with a maximum degree of bend of approximately 40 to 45 degrees.
The FM 70 RE machine is perhaps best known for its ability to minimize tube scrap. As opposed to a typical bending process via a standard bending machine where a clamp holds one end of a tube, and a collet holds the other end where these ends are ultimately discarded as scrap - the FM 70 RE eliminates this scrap via its innovative Ram Extrusion process.
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Fully electric CNC tube bending machine for tubes with OD 80 mm, 9 axis with 3D visual graphic programming (VGP3D),
FEATURES:
* multiradii (up to 8 tools)
* bend head with left or right hand bending sense configuration
* all the critical machine setting parameters set and managed by the CNC control
* Fixed, variable radius and boost bend up to 5000kg
* High reliability and high productivity
* Use of existing tools - low running costs
* Real time bend simulation automatically selecting the shortest and most efficient bending cycle to minimize cycle time and reduce cost,
* Any possible collision points are highlighted and the most practical avoidance routes effected.
* Axis position is read by absolute encoder eliminating all conventional sensors, increasing reliability, performance and reducing maintenance cost
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Characteristics of TNC pipe bender:
-Controlled through PLC and touch control screen and possesses manual, semi-automatic and full-automatic mode.
-All programs can be operated through dialogue mode touching control screen.
-All information is displayed by English and Chinese with simple operation.
-Can set in many different angles to bending by turns.
-Possess automatic error detection function and limit protecting function.
-Guiding module has auxiliary pushing function and at the same time it possesses reiteration and entering repeat functions that can make the guiding module length shorten.
-Counter function can accurately count workpieces quantity.
-Adoption of oil pressure valve accumulative body loop can control actions individually to prolong the lifespan of oil pressure parts.
-Tri-step loop possesses cooling and deposit functions which can avoid the deteriorate oil.
-Optional function of core entering and lubricating automatically.
-Optional function of core reversing slowly.
-Optional function of slow bending.
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