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CERTIFIED PERFORMING BUSINESS: A NEW ERA IN THE CRIMPING WORLD!
Gates' new range of custom-designed self-assembly machinery:
This new machinery programme offers a grease-free, ergonomic and user-friendly package for professional service in a workshop environment, for mobile operations and even for service in the field. It ensures the production of factory quality assemblies fully complying with European Directives and the most stringent international standards
The new range includes hose cutting, marking and crimping machines and comes with the necessary accessories such as a Quick Die Change Tool (QDC) and marking dies.
All machines are designed to be user-friendly and ensure fast, comfortable handling. In all electrical-driven crimpers, a standard built-in storage rack is positioned for quicker die selection, while die sets are logically organised and within easy reach of the operator.
For service in the field Gates has developed a range of small, portable and lightweight crimpers specifically designed for end-users on site so unnecessary downtime can be avoided. These portable machines come with a detachable die storage case, solid and durable handles and resistant rubber protection layers.
Providing the customer with maintenance-free and cost-competitive machinery is an aspect of Gates Integrated System Approach. Within this approach Gates does not only offer a wide array of hoses and couplings manufactured to stringent tolerances but also rigorously validated assembly machines and dies together with optimal crimp data. All these components are designed together to guarantee a perfect fit, enhanced safety and high-quality performance. |
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Hose size : 2" 4 SP
.Swage force : 240 tons
.Opening : Die diameter + 38 mm
.Standard dies supplied : 15 18 21 27 33 39 45 51 57 66
.Motor : 4kW / 230-400V 3ph (2,2 kW / 220V 1 ph possible on option)
.Quick change tool : SRC on option |
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A CUT ABOVE THE REST
Tube cutting and beveling machine type TF
The TF series has been designed to
cut and bevel tubes from Æ5 mm up
to Æ168 mm OD in one
simultaneous operation with the
same clamping jaws, and no specific
setting within its range of machining.
The tool holder plate features a
50 mm stroke carriage for cutting
and a second one for beveling.
Ideal for cutting and beveling prior to
welding (manual or automatic)
carbon steel, stainless, alloys, etc…
Easy to use, quality of machining,
reduced dimensions are also some
of the key features of this tool. |
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The new GTB2T is the first of our "Next Generation" of end prep tools. Simple to set-up and operate, this ID mounted end prep machine delivers exacting surface finishes on pipe end-preps, valves, flanges, fittings and more.
Dependable and rugged, our BU Facer series make flange facing easy and inexpensive. These large diameter machines can be used to re-face all size flanges ranging from 10" to 110" OD. These industry proven facing machines are capable of tube sheet and flange facing in minimum setup time. The time tested solid ring design and interchangeable drive system provide a rigid machine capable of holding tight tolerances and creating excellent surface finishes
The 314 Beveler was created for quick set-ups and weld end preparations on pipe and tube diameters form 3" to 14" OD. Reliable and torque-free operation is accomplished with an automatic three jaw locking system that automatically centers the pipe beveling machine to the bore of the piping to be machined. Using the automatic chuck system, installation of the mandrel can be accomplished in less than one minute. The 314 pipe beveling machines also have an optional miter mandrel system for mounting in valves, fittings and short perch applications. The cutting head of the 314 Beveler is made of 4140 steel for rigidity and long life. The 3 cutting tool slots accept all configurations of high-speed form tool blades for versatile operation. The 314 Beveler is capable of form tool beveling, facing and ID counter-boring in one operation. |
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The US series portable pipe beveling tools
are designed for high quality bevels, facing
and machining on pipe and tube for weld
preparations on all machinable alloy pipes
including stainless steel, duplex, super duplex,
inconel or any others.
With their wide range, they are perfect from
the smallest boiler tube application up to a
24” pipe heavy wall. They can all be equipped
with different motors with a wide selection of
horse power, electrical, or hydraulical drive.
Their rugged design features self accepting
torque system and self centering inner
clamping, which allow one skilled operator to
perform alone and extremely quickly, multiple
machine-like bevels, avoiding the dangerous
and slow grinding operation.
Each machine is equipped with standard
tool plates accepting multiple tool bits,
allowing up to four simultaneous machining
operations. Such operations may include
beveling, compound beveling or “J” prepping
on heavy wall, facing, and counterboring. |
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Weight : 55 kg
.Hose size : up to 1 1/4" 4 SP
.Swage force : 137 tons
.Opening : Die diameter + 18 mm
.Standard die packages : 15 21 27 33 or 15 18 21 27 33 39 45
.Double speed pump |
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The MC or mini-clamshell was designed for on-site severing and beveling on small piping and valve systems.
These mini pipe cutting and beveling machines have a lightweight structure which incorporates our patented low friction bearing design. This adds strength, accuracy and leads to minimal wear. The MC quickly splits and easily mounts on in-line piping systems and the super compact design sets-up painlessly in tight places. |
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Pipe beveler MINI K, pneumatic version,
with 60mm body and cutter head for jobs in
restricted access areas. |
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The US series portable pipe beveling tools
are designed for high quality bevels, facing
and machining on pipe and tube for weld
preparations on all machinable alloy pipes
including stainless steel, duplex, super duplex,
inconel or any others.
With their wide range, they are perfect from
the smallest boiler tube application up to a
24” pipe heavy wall. They can all be equipped
with different motors with a wide selection of
horse power, electrical, or hydraulical drive.
Their rugged design features self accepting
torque system and self centering inner
clamping, which allow one skilled operator to
perform alone and extremely quickly, multiple
machine-like bevels, avoiding the dangerous
and slow grinding operation.
Each machine is equipped with standard
tool plates accepting multiple tool bits,
allowing up to four simultaneous machining
operations. Such operations may include
beveling, compound beveling or “J” prepping
on heavy wall, facing, and counterboring. |
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Features:
- Bending Machine with inside mandrel and 1 controlled axis (bending).
- It is the evolution of the QBMS Series.
- Excellent solution for stainless steel bending.
- The curve plane is controlled by means of an index dial graduated to 360º and the distance between bends is controlled by means of slid able stops.
- User-friendly operation and programming PLC machine through a colour touch screen with a graphic representation of each component to be controlled. |
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The series TUD express block is particularly pointed out to much thin pipes, to coo elettropulished pipes or in all those cases where the intern surface doesn't have to suffer mechanical or dimensional stress.
This macines operate on pipes of internal diameter among 4 and 168 mm. The system of patenteded rapid block allows an elevated productivity. |
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| Frontal mill cutter for thin walls is portable, thoughtlessly and easy to use; ideal when you is operate in miniature spaces or in workmanships on the field. Different models allows to operate with canals of express diameter among 3 and 63 mm. Ideals for the automatic orbital welding. |
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SWAGING FORCE 300 Ton
CAPACITY ON 6 SPIRALS HOSE 2" *
CAPACITY ON 4 SPIRALS HOSE 2" interlock
CAPACITY ON 2 SPIRALS HOSE 3"
MAXIMUM CRIMPING Ø 80 mm
DIES OPENING Ø + 43mm
STANDARD VOLTAGE 400V 50Hz 3PH
MOTOR POWER 5,5 KW
WEIGHT WITH OIL 429 KG
DIMENSIONS L x D x H 760 x 580 x 780 mm
DISPENSER QUICK CHANGE OPTIONAL
STORAGE RACK OPTIONAL
ELECTRIC PEDAL OPTIONAL
INTERLOCK DIES OPTIONAL
MARKING DIES OPTIONAL
SPECIAL DIES OPTIONAL
ELECTRIC LIMIT SWITCH included
DOUBLE ACTING CYLINDER included
OIL included
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The PC150H offers the ease of use of a horizontal crimper with the power and precise adjustment capabilities usually found in more costly models.
PC200 Series - Including PC200-1, PC200-2 and PC200-3
The PC200 is a high volume, high capacity, stationary crimper, utilizing microprocessor control for the fastest, most accurate crimping system available.
PC400 Series - Including PC400 and PC400-1
The PC400 is a high volume, high capacity, stationary crimper, utilizing microprocessor control for the fastest, most accurate crimping system available. |
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| The machines of the series TU or BM operate with the block through a mandrel that is inserted in the pipeline. The tool post disk is able ascend from a minimum of two till four turrets allowing a progressive and continuous workmanship. The interval of diameters that is able to be worked goes from a minimum of 18 mm to a maximum of 600 mm, for the standard versions. |
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| The PC125 portable crimper with its open design, removable pusher and easy to use, spring loaded die set, is designed for higher production volume and repetitive use. Crimp diameter is set and controlled with an easy to read micrometer. The PC125 is packaged for shop service and includes the crimper and 1 HP, 110V electric pump on a common base, compression ring, pressure plate, magnetized die ring pusher, stop/start remote pendant switch, metric micrometer, adjustable coupling stop and adjustable retraction stop. |
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Caractéristiques :
Diameters 51 mm à 200 mm.
Thickness :
Weight : 14.5 Kg
Electric motor or pneumatic motor.
Tools
Standard tools
Special tools
External beveler,Internal beveler,Facing ,etc ....
Options :
Porte outils spéciaux
Special tools
Flange facing |
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| The extension beyond the edge and bevel ( with angle of 30°, 35°?37.5° or 45°) of the metallic plates from 4 to 50 mm of thickness is able be performed from the machines of the series B. |
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BENDING: 6 > 42x4 mm
MATERIALS: AISI 316 TI - ST 37.4
DIMENSIONS L x D x H: 680 x 880 x 910 mm
WEIGHT: 100 KG
STANDARD VOLTAGE: 400V 50Hz 3PH
MOTOR POWER: 1.1 KW
CONTROL BOARD: included
ELECTRICAL LIMIT SWITCH: included
OIL: included
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New REINFORCED version for tubes up to dia. 76 x 2mm stainless steel
Electronically programmable machines for bending tube and profiles with very tight radii: from 1.5 to 2.5 times the tube outside diameter [the bend radius depends on tube outside diameter, wall thickness, and material]. Designed to meet the needs of users who require the maximum possible bend quality combined with very tight bend radii, ideal for medium-lowproduction volumes. Ease of use, flexibility, and rapid tooling change mean that the initial investment can be quickly recouped.
Typical applications: construction of stainless steel handrails for stairs, bullbars, roll-bars, special exhaust pipes, lamps, pipes for the air conditioning sector. |
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| Axxair develops and produces orbital bevelling machine which are going from GA120 to GA320 range. Most of the machines are evolutives into orbital cutting and welding machines. |
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SPECIAL BEVELING MACHINE.
This machine was developed for the offshore.
For more information, please contact us |
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LEFON Orbital Cutting Machine, ideal for Stainless Steel Cutting. Five model available, R2, R4,R6,R8 and R12
R2, working range: pipe OD 1/4'' -2", pipe wall thickness: 0.5 - 5.5mm
R4, working range: pipe OD:1/2"-4", pipe wall thickness: 1 - 7mm
R6, working range: pipe OD 3"-6", pipe wall thickness: 2 -10mm
R8, working range: pipe OD 6"-8", pipe wall thickness: 2 -10mm
R12, working range: pipe OD 8"-12", pipe wall thickness: 2 - 10mm
Applicable to the following material:
* Alloy Steel Pipe (e.g. stainless steel)
* Carbon Steel Pipe
* Non-ferrous Metal Pipe
* Plastic Pipe
* Casting Iron Pipe
* Highly reliable, long working life
Key advantage of this orbital cutting machine:
* Burr-free
* Multipoint clamping to eliminate pipe deformation
* Easy to operate
* Precise square cutting
* Cutting and Beveling simultaneously
* Highly reliable, long working life |
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LEFON Stainless Pipe Cutting Saw, ideal for cutting Stainless Steel Pipe / Tube . Five model available, R2, R4,R6,R8 and R12
R2, working range: pipe OD 1/4'' -2", pipe wall thickness: 0.5 - 5.5mm
R4, working range: pipe OD:1/2"-4", pipe wall thickness: 1 - 7mm
R6, working range: pipe OD 3"-6", pipe wall thickness: 2 -10mm
R8, working range: pipe OD 6"-8", pipe wall thickness: 2 -10mm
R12, working range: pipe OD 8"-12", pipe wall thickness: 2 - 10mm
Key advantage of this orbital cutting machine:
* Burr-free
* Multipoint clamping to eliminate pipe deformation
* Easy to operate
* Precise square cutting
* Cutting and Beveling simultaneously
* Highly reliable, long working life
Applicable to the following material:
* Alloy Steel Pipe (e.g. stainless steel)
* Carbon Steel Pipe
* Non-ferrous Metal Pipe
* Plastic Pipe
* Casting Iron Pipe
* Highly reliable, long working life |
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Based on customer need, LEFON presents the latest design of Saw Guide that adopts rugged hard facing to ensure durability and convenient usage. If the pipe is not round, this Saw Guide can also work as rounding clamps to facilitate welding.
Variety of Saw Guide models are available, customized for different OD size tube/pipe.
Tube/Pipe Size Model
1/2" SG050
3/4" SG075
0.840" SG084
1" SG100
1.050" SG105
1.315" SG131
1.5" SG150
1.660"" SG166
1.90" SG190
2" SG200
2.375" SG237
2.5" SG250
2.875" SG287
3" SG300
3.5" SG350
4" SG400
4.5" SG450 |
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