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CON-O precision contour burning and beveling machines produce elliptical cuts and bevels in pipes and cylinders.
The CON-O automatically follows symmetrical surfaces to produce smooth, accurate cuts and bevels. It is portable and easily taken to the work. The CON-O locates from a center-punch mark and is set to a radius mark. Powerful permanent magnets stabilize the machine (two outrigger support kits are supplied with the CON-3 and CON-4, four outrigger support kits are supplied with the CON-5.
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The MM180 Clamshell Lathe from D.L. Ricci Corp. was designed for very large diameter, heavy cutting and beveling applications. This World's Largest gear driven split frame clamshell is portable for on-site machining applications and can accommodate flange and pipe sizes ranging from 144" to 177" OD. Utilizing our patented, fully adjustable, heavy duty bearing design, these portable type pipe cutting machines are capable of cutting, beveling, facing, boring and OD turning on all types of wall thickness. As a result of its superior strength, the MM180 pipe cutting and beveling machines are ideal for all on-site machining applications in new construction, decommissioning, component replacement and fabrication projects. Two patents are pending as a result of this new technology.
When you want big time accuracy in a portable clamshell lathe, with lots of machining options, you want the MM180 from D.L. Ricci Corp.
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TECHNICAL DATA :
o Basic jaws: diameter 623 to 782 mm
Add. Jaws: diameter 486 to 652 mm
o Thickness : 1.5 to 15 mm
o Weight : 600 Kg
o 8 concentric stainless steel clamping jaws very close to the blade.
o Different motors available : 220V, 110V, pneumatic
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For diameter ranging from 5 to 121 mm
TECHNICAL DATA :
*Basic jaws : diameter 19 to 121 mm
*Add. jaws: diameter 5 to 107 mm
*Thickness : 0.5 to 15 mm
*Weight : 56 Kg
*4 concentric stainless steel clamping jaws very close to the blade.
*Different motors available : 220V, 110V, pneumatic
- FD29: 90 to 270 rpm: up to 7 mm in thickness
- FD25: 30 to 90 rpm: up to 15 mm in thickness
- MOPD: 10 to 120 rpm: up to 15 mm in thickness
Easy upgrade to orbital welding
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The PROTEM TT heavy
duty split frame machines can
accurately cut and bevel pipes
and tubes of all materials and
schedules in one simultaneous
operation.
This rugged equipment is easy
and safe to operate. High
speed steel cutting tool bits
provide accurate weld joint
machining while eliminating
flame cutting and grinding
procedures.
A variety of weld joint designs
can be accomplished including
square sever, simple bevel,
double bevel, J prep,
counterbore, compound bevel
and socket weld removal.
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CAPACITY ON 4 SPIRALS HOSE 1"
OD HOSE CAPACITY 10-41 mm
PLC CUTTING TOLERANCE ± 1 mm
MAX. CUT LENGTH 9999 mm
BELT SPEED 15 - 30 - 40 M/MIN.
BLADE Ø 520 mm
REVOLUTIONS/MINUTE 2800
MAXIMUM WEIGHT REEL 150 KG
STANDARD VOLTAGE 380V 50Hz 3PH
BLADE MOTOR POWER 5.5 W
TRANSMISSION BELT MOTOR POWER 0.35 KW
Ø CONNECTION SUCTION HOSE 100 mm
PNEUMATIC INPUT MAX 6 BAR
WEIGHT CUTTING MACHINE 350 KG
UNROLLER WEIGHT 180 KG
WEIGHT CONVERYER BELT 110 KG
DIMENSIONS CUTTING MACHINE L x D x H 1150 x 850 x 1345 mm
DIMENSIONS UNROLLER 3913 x 1050 x 1362 mm
DIMENSIONS CONVEYER BELT 2155 x 500 x 1030 mm
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Diameters from152.4 mm to 273 mm
Thickness : from 25 mm to 40 mm
Weight : 80 Kg
Electric motor, pneumatic motor,Hydrau
Tools :
Cut
External bevel
Options :
Outils spéciaux
Suivi de profil
Groupe hydraulique
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PowerStrip 9500 automatic cutting and stripping machine for processing wires up to 12 mm (0.47'') in diameter with pull-off lenghts up to 200 mm (7.87'') on the right wire end (leading end) and 100 mm (3.94'') on the left end (trailing end).
Various models of the PowerStrip 9500 are available - from automatic processing of coaxial cables / shielded cables with rotary incision unit, to special Kevlar cutting head or integrated saw (e.g. for succoform or POF cables). Wire sizes from 0.03 to 25 mm² (AWG 32 - 4) can easily be cut, stripped and slit with unmatched precise Schleuniger stripping quality and high processing speed.
A multiple-blade system on the cutter head allows to use of up to 3 pairs of blades which can easily handle most cutting, stripping and slitting requirements.
The PowerStrip 9500 and all other Schleuniger automatic cut & strip machines can be integrated with various pre- and post processing equipment for prefeeding, marking / inkjet printing, coiling and stacking in an automatic production line. Programming can be either done directly on the PowerStrip 9500 itself or with the PC software Cayman with an easy-to-use graphical editor (WYSIWYG).
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The EMB patented technique of pre and final assembly of cutting rings reduce assembly time and costs whilst providing superior "leak free" characteristics and reliable reproducible assembly results. The entire process of tube preparation untill the final coupling run like clock work in no time at all, thank to our investment in "state of the art" machinery.
Our SPS controlled assembly units, in paricular, provide supreme functional and cost effective performance.
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UNISPEED US-FL/01 - MODEL MAN
PRE-ASSEMBLING 6 > 42x4 mm
37° FLARING 6 > 42x4 mm
MATERIALS AISI 316 TI - ST 37.4
WEIGHT 40 KG
DIMENSIONS L x D x H 350 x 400 x 270 mm
TOOLS HOLDER OPTIONAL
OIL included
UNISPEED US-FL/01 - MODEL EL
PRE-ASSEMBLING 6 > 42x4 mm
37° FLARING 6 > 42x4 mm
MATERIALS AISI 316 TI - ST 37.4
WEIGHT 58 KG
DIMENSIONS L x D x H 430 x 600 x 270 mm
STANDARD VOLTAGE 400V 50Hz 3PH
MOTOR POWER 0.75 KW
TOOLS HOLDER OPTIONAL
OIL included
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The Pipe-Bug is a chain driven pipe cutting machine. This machine provides a quick, economical way to cut and bevel pipe. One machine can be fitted to cut any size pipe beginning at a 3" (7.6 mm) diameter. A triple link chain and precise control of chain tension on the traveling wheels give the Pipe-Bug the straightest cutting capability of any type of chain machine available. For pipe diameters above 18" (457 mm) or cuts that must be made with the machine in the horizontal position, use of a guide strip is recommended.
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STRONG POINTS
Ease of use: complete setup of units at a touch of the touch screen PC
Quick setup and automatic positioning of units: the high level of automation means it takes much less time to adapt the machine when the product being made is changed
Optimized cutting process: patented AVTC® (constant chip volume removal) system to provide a constant mean volume of chip removal under all operating conditions.
Connection with LAN (Local Area Network) and WAN (Wide Area Network)
Self-diagnostics with built-in graphics
User info, maintenance data and functional diagrams viewable on PC
Option of installing SPC (Statistical Process Control) and messenger (email/SMS) systems in case of machine alarm, as well as remote servicing with web cam.
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CT 7-61 (fiche tech GB)
Diameters from 7 to 61 mm
Thickness from .... to ....mm
Weight :
Tightening clamp
Electric motor
Standard tools
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The Sirius 1000 is a high performance high-ply textile cutter with automatic material feed. Owing to the stable knife action and high vacuum power, it is possible to accurately cut coated materials and fleece, cotton, wool, insulating materials and other voluminous materials up to 100 mm in height, compressed under vacuum, at effective cutting speed of up to 20 m per minute.
To ensure excellent cutting quality of even very high stacks , the cutter is characterised by a specially designed vacuum flow, which ensures that the cutting material is subjected to an evenly distributed pressure during compression and therefore there is no displacement within the multilayer pile. To achieve greater efficiency when cutting soft materials, the output of the vacuum pump was also raised so that voluminous materials are compressed down to 30% of their uncompressed height. This means that at the same cutting height more layers can be cut.
The adaptive knife guide in the Z axis (tangential axis)ensures that deflections of the knife caused by the cutting forces during the cutting process are automatically compensated. In this way, a very high degree of cutting accuracy with soft materials ,from the top to the bottom layer is achieved.
These characteristics, combined with the reinforcement of the lateral knife guide, the stable guidance of the knife back and the reinforced pressing plate guide, allow to cut compressed layers of voluminous materials accurately up to a height of 100 mm at effective speeds of up to 20 m per minute.
For the automotive version of the cutter , the drilling machine was reinforced to enable precision bores up to 25 mm to be performed rapidly.
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The new assyst/bullmer fabric cutters PROCUT L 5001 for 5 cm and PROCUT XL 7501 for 7,5 cm compressed ply height represent a world-class product in regard to performance, accuracy and reliability. PROCUT L 5001 and PROCUT XL 7501 have a cutting window length of approx. 1.800 mm (optional: 2.500 mm). The Cutters are equipped with linear modules for the X- and Y-axis.
PROCUT L 5001 LV and PROCUT XL 7501 LV (”Long version”) models can be built with bristle conveyors in any desired length up to 12 m , especially in demand in the automotive and furniture industry. The LV-versions differentiate further from the standard types by a cutting bridge with side parts, a roller guide on both sides in x-direction and rack and pinion drive.
Depending on application and material to be cut they achieve the following performance parameters:
* Maximum speed up to 90 m/min.
* Acceleration of up to 1,0 g
* Effective cutting speed of up to 20 m/min.
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The High Ply Fabric Cutter TURBOCUT S 2501 CV from assyst-bullmer represents high standards of design and manufacturing in Fabric Cutter-Technology. Like all assyst/bullmer High-Ply Cutters, it cuts fabrics and similar materials with a reciprocating blade which is mounted on an X-Y-drive and tangentially controlled to follow the contour shapes. The result are precisely cut patterns at enormous speed. Affordable without compromising quality was the basic idea for this new development. Turbocut S2501 can be used to cut a wide variety of woven and non-woven textile, textile-like and similar materials , up to 2,5 cm (1") ply height under vacuum compression of the material stack
NEW features:
New, extremely light Turbo beam
Very light , yet sturdy cutting head based on skeleton frame
New high frequency knife quide
The result:
Highest speeds up to 90 m/min
Acceleration up to 1,3 g
Knife frequency up to 7500 rpm
Enormously increased conture speed
Quiet, vibration-free cutting head
Maximum reliability
Accurate cutting contours
Constant accuracy
Low Cost of Ownership
No spare knife drive necessary
The highlights:
Integrated high performance vacuum turbine with only 15 KW
Automatic bristle cleaning during bitefeed
Sharpening device with diamond sharpening wheel for ultimate knife sharpness
Free accessible knife for simple and fast knife change
Additional knife guide for stabilization of knife during sharpening for
smooth cutting edge.
Controller with CNC completely encased in dust protected steel cabinet
Control Software with real time graphic, error menu, operator guide, data management and remote-maintenance
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If you cut textiles, flexible materials or composites to form part of your product you need guaranteed accuracy,optimized material usage and the ability to cut on demand. Your material might be heavy or wide, shapes to be cut
might be awkward or large and the traditional methods of manual cutting or press knife cutting force compromises between material use and speed. The PREMIUMCUT II cuts your components straight from the roll in whatever
quantity you require when you cut. The Premiumcut II is a high performance cutter that includes all the benefits for which assyst/bullmer is well known; excellent engineering and reliability coupled with the lowest possible running
costs. Models with a working width from 1600 mm up to 3200 mm in 200 mm steps are available as standard.
Standard length of the cutting window is 2000 mm on the conveyorised Premiumcut, special lengths on request (Static bed cutting up to 12000 mm also available). The continuous process of material flow (feeding, loading,
cutting, sorting) is supported by the integrated conveyor belt of the PREMIUMCUT II as well as by an optional automatic material feeding device. The control software is simple to operate and optimizes the capability of the cutter.
The standard equipment of the PREMIUMCUT II includes a base module cutting head which independently supports the most important inserts such as pneumatic high stroke tool, electric high vibration tool and electric rotary tool. The exchange can be executed very easily by hand without using any auxiliary tools. A Pen and Laserpointer are part of the base module-configuration. Depending on the application there are 7 additional module extensions available.
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Application:
Computer controlled system for straight and rectangular off-the-roll cutting of awning fabrics or sunshade textiles with thermoplastic coating.
Concept:
Fabric is pulled off the roll onto the table by a servo controlled pull-off carriage with simultaneous ultrasonic slitting to required width. Ultrasonic cross cut at required pull-off length. Data entry with touch screen and DDE (Direct Dimension Entry) on a displayed awning schematic or by optional computer network. Automatic calculation of fabric lengths and width according to dimensions of finished awning cover. Automatic positioning of longitudinal ultrasonic cutter. Automatic repeat of interrupted cutting cycles due to defective fabric. Modular design concept adaptable to customer requirements.
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We propose a wide range of textile, technical textile and PP cutting equipments :
- Ultrasonic cutting/welding devices to be installed on weaving looms
- Ultrasonic cutting/welding devices to be installed on PP weaving looms
- Ultrasonic cutting/welding devices to be installed on stenters, inspecting machines or off-line machines
- Complete benches for edge or central cutting
- Cutting + punching or marking machine
- Manual cutting devices
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Laser technology is becoming very popular for the processing of woven or non-woven (synthetic) fabrics or fibrous materials for example:
- Industrial filters
- Sport and leisure clothing, protective suits
- Automobile fittings (airbags, furnishing, etc.).
The laser beam works without contact and without tool erosion. There is no distortion by a mechanical tool. The fused edges do not fray. No seaming is necessary with most synthetic textiles.
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Joker is the new 5 axes machining centre to cut lenses, visors and masks. Automatic loading and unloading of lenses .Horizontal 24000 rpm spindle with a pneumatic lens-holder to cut lenses. Vertical 36000 rpm spindle and automatic tool charger (9 tools) to cut visors and masks and drill ,mill and engrave the lenses. Writing of the machining programs can be facilitated or complete .
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Eye-Rim forming machine 2D/3D
Aquisition of the model through a feeler pin. Better accuracy of the finished product thanks to the improvement of the wire properties by using a set of pressure rollers in the horizontal and vertical axes. Easy and quick machine setup when changing wire dimensions. Double check to verify there is no wire slipping to prevent any length difference. Highly precise and fast hydraulic cutting system with the possibility to choose a straight or a "V" cutting. Built-in PC and 14' "CRT monitor" equipped with a continuity group to prevent any data loss in case of black out. Easy realisation of new rim models, with curvature from 4 to 9. Easy correction of both eye shape and curvature where necessary. User-friendly "help on line" software.
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Powerful and accurate milling engraving machines. Available with a wide range of optional equipment (lubrication system, tool changer, power spindles, etc) they are designed to meet any production requirements.
Engraving area: IS6000XP 610x410mm (24x16")
Engraving area: IS7000XP 610x815mm (24x32")
Engraving area: IS8000XP 610x1220mm (24x48")
Max spindle clearance: from clamping table 80mm, from vice 140mm.
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New cutting to length machine for automatic sections of role commodity
All kinds of flat materials become multiple the subsequent treatment
on a certain longitudinal dimension cut and are available then as rectangular cuts.
more assyst/bullmer this cut process automated. Many industries use already cutting to length tables with Querscheindvorrichtung. The rationalization printing with the processing of technical textiles has
new need for such plants production.
The role commodity becomes on a provision car to a conveyer table
in supply position brought and the role beginning under a feedroll wedged, in order to manufacture a friction with the conveyer of the table.
The operator positions the light barrier car on the desired cutting to length mark. With start of the automatic enterprise the table promotes that
accurate length need up to the cutting off position forwards and the gumption property
one separates. This procedure repeats itself, until the conveyer also
the first cut reaches the table end (sensor stop). The user
and by foot switches the mechanism can infer the cuts again
set on.
Cutting to length tables in the work widths 1600, 1800 and 2000 mm become
offered according to standard. Table length and custom-form widths produce
more assyst/bullmer gladly according to requirement. The plants are installed in many textile-processing enterprises.
Optionally an automatic destacking mechanism is available, which stacks the manufactured sections.
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MAP Automatic marking, punching, shearing line for metal profiles - flat bars - angle sections - I - U - H- UPAF, etc.
MAP range: MAP 160 MAP 300 MAP 450
Universal, powerful and high-speed machines
MAP 160, 300 and 450 machines are flexible marking, punching, shearing systems for metal profiles, etc., designed to switch easily from angle sections to flat bars, or to I - U - H profiles.
The modular design makes it possible to adjust equipment capacities to user requirements at the lowest cost.
Access to tools, punches and dies, is easy and makes it possible to switch production quickly.
The MAP series punching-shearing lines are the only machines on the market performing in a single pass all operations normally carried out on beams:
- easy programming
- fast and precise
- flange and web punching in a single pass
- easy and quick machine adjustment.
These machines are especially suited to steel structure construction.
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MAG B : Drilling punching marking and plasma cutting machine for plates
MAG B range: MAG B 320-80, MAG B 320, MAG B 620, MAG B 1225
Efficient, easy to run and flexible machines for plates
Compact line for complete machining (drilling, punching, marking and plasma cutting) of middle and high thick plates in one handling
The purely software-based solution is a new approach in which a processor carries out all automation tasks within a single-processor mode. The PC software is used for processing PLC and NC tasks.
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