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SERCO PORTABLE MACHINING UNITS
The SERCO units are positioned and locked by means of a column/arm system clamped on the outer part of the surface to be machined (allowing internal machining). Machine set up is fast and easy. After a first visual positioning, we can get within a few minutes, using a simple specific device, a parallelism and concentricity within a 1/100 of mm precision. A powerful air motor drives the tool rotation (hydraulic motors on request) and radial automatic feed (with a selection of two speeds).
Maintenance
Flanges
Safety valves
Sealing valves
High pressure valves
Portable Equipment
Portable machining equipment
Portable boring and surfacing machines
Portable surfacing machines
Portable grinding machines
Portable lapping machines
For further information please contact :
PROTEM SAS
ZI LES BOSSES
F-26800 ETOILE SUR RHONE
FRANCE
Tel +33 4 75574141
email : n.reicher@protem.fr
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The Hot Tap Tool is the most precise and economical way to tap through 2", 3", 4", or 6" branch saddles. This tool can be used with the No. 2LC, No. 2CU, No. 14, or the No. 28CU fusion machines in combination with the Sidewinder. The gland is customized to meet the user's material of choice. The user does not have to do any compatibility fusion in the tool make-up. Main line contamination is eliminated by containing continuous chips in the cutter, ahead of the coupon, then retracting them out of the main. Tool components are butt fused together, eliminating the need for safety chains. The gland fitting of the tool includes a packing seal for safety, ensuring no leakage around the cutter drive shaft, and a test valve. The McElroy Hot Tap Tool is long enough to meet or exceed ASTM standards for squeeze off dimensions or it can be used with a ball valve.
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Threading
* Dependable heavy duty machines for maximum up-time, superior quality threads and minimal threading time.
* Industry’s widest selection of hand and power threading equipment.
* Manual “hammer” type chuck and “auto-chuck” models.
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The V-Lap F6 is standard equipped with a range of grinding and centre plates for grinding and lapping any type and size of ‘flat’ seat up to 6” / DN150 mm. The centre plate keeps the grinding plate in position, but also gives an eccentric rotation ensuring constant and complete coverage and absolute flatness.
Abrasives
The V-Lap F6 is completed with a large consumer quantity of polyester based, self-adhesive Aluminum Oxide round foil tips in grains rough, middle and fine. The foil tips can be used dry and on all common seat materials.
Drive machine
The V-Lap F6 is standard equipped with a battery drive machine and is delivered with 2 battery’s. The low weight and good balance of the machine increases the grinding performance and makes it easier to attain high quality flat ‘results’.
The complete set is packed in a robust, but light weight carrying case.
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3 Axis 800 / 2000 / 4000
The machine is equipped with: one control panel, with an auto diagnostic display system, for the rotation and the feed of the arm and the milling cutter.
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VAS M 16-63
For metric threadng DIN/EN 60423 of electrical conduit pipes up to M&·. Also valid for gas pipe threading (DIN 2999/BSPT or NPT) up to 2" (dies are required). Ligth and compact, weighing only 46 Kg.
Efficient cutting, reaming and threading operations.
Universal single-phase 680 W motor, insulated according to VDE/EEC standards
40 RPM without load and 27 RPM with load. Easily replaceable brushes. Automatic and adjustable lubrication inside the ratchet threader, directly over the dies. Self-locking jaws, whitch are easily replaceable.
The threading machine M63 includes: automatic ratchet theader, 2 set of dies (M16-40 and M40-63) 3 legs, 1 cutting oil container, and a set of assembly tools.
Size: 590x375x395 mm.
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Extracting machines automati to us Arcofast series
The Arcofast is an extracting machine automatic rifle to lateral positioning (operating or opposite side), for the pieces withdrawal of money pressofusi and their drainage by means of lateral ribaltamento of 90°.
Composed from arm of withdrawal of money, mounted on adjustable support of support, to commando electrical worker for the movements of income and escape, with programmabile preapproach. The commando is always pneumatic, instead, for the functions of taken, extraction centers them. Pneumatic commando for the functions of taken, extraction centers them, ribaltamento and warehouse pieces. Drive with electric motor to alternating current set in action from inverter. Suit of control panel, cables connection electrical workers, device of control prelevamento pieces with predisposed support to receive 6 sensors (the ns. supply comprises of series n. 2 sensors). The version Arcofast 3 is in a position to serving presse from 140 to 560 ton.
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Automatic sprayers model PLUS
The PLUS model is created to serve die-casting machines from 400 to 2500 ton. Buold with brushless motors (on both horizontal and vertical axis) it is able to move the 2 axis at the same time in order to allow entries, internal movements and exits from the dies at very high speed (up to 1,2 m/s). In order to satisfy the different needs of any foundry we have created several models where the difference is basically the vertical stroke (1000 mm, 1300 mm, 1500 mm, 1750 mm, 1900 mm) and of course the horizontal axis. The spraying head is equipped with 7 nozzles fixed platen + 7 nozzles movable platen for the smallest model up to more than 40 nozzles fixed platen 40 nozzles movable platen for the biggest model. On demand it permits to use a spraying head divided into 3 working bands independently programmable with double solenoid valves (one for mixing and two for blow) for spraying of a first lubricant. The easy programming of times, speeds and positions is guaranteed by a microprocessor Siemens S7 and a control panel equipped with dies memory.
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To provide our customers completely integrated production cells, IDRA has established strong partnerships with the main foundry automation suppliers.
For extraction of castings Idra cooperates with ABB and uses the IRB series Robots, also for programming and diagnostic. These are completely integrated in the die casting cell so as to have only one reliable production system.
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The LX/L series die lubricator with 1 or 2 axis, assures precise and accurate spraying for easy extraction of castings.
Modular standard lubrication head with adjustable width to adapt to the shape of the casting. On request, lubrication heads of other brands can be mounted.
Spraying cycles are automatically adjusted to any changes made to the program and stored on flash eprom. The Lubricator is supplied with standard functions easy to customize.
Equipped with Siemens S7 Control for flexible and efficient management, as well as a TOUCH-SCREEN operator panel to store all programs on flash eprom.
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Switching and proportional solenoids
Flange connection with robust body made of steel
Submerged solenoids
Potted as a standard
Sizes 29 mm, 35 mm, 45 mm
and 60 mm
Static pressure proof up to 350 bar
DC executions (10...250 VDC)
AC executions (24...250VAC) with integrated
rectification
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Solenoid coils work in conjuction with solenoid valves. The coil provides electrical power to the solenoid valve, causing the solenoid valve to open or close depending on the valve model.
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HYDAC Solenoid Technology:
Variety due to customer-orientated design.
coils
poletubes
compact solenoids
LVDT-systems
complete solenoid with strippable tube
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Die spotting press / try-out press
* 4-column presses (HTP)
* 4-column presses (HS4-W)
* Hyd. double-sided presses (HD-W)
Pressing force: 630–25.000 kN
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DESCRIPTION
The press BV or MIL is used for splitting, adjusting, maintenance and try-out operations on dies and moulds (thermoplastics, die casting, thermosetting, rubber and blanking) and it is possible to inject special waxes, at low pressure, into the mould.
CONSTRUCTION
The very sturdy structure consists of a welded and normalized steel basement and cast iron base-plate.
The lower plate is idraulically extensible and therefore it makes easier the carrying-out of the mould loading and unloading. Furthermore it makes possible to draw the die or mould lower part out of the press by carrying-out the treatments in effortless work position.
The upper plate slides vertically by hydraulic actuation on the four guide columns and can be overturned by 360° way it is possible to put the upper part of the die or mould upper part in effortless work position. The upper plate clamping in the exact horizontal positioning will be given by four hydraulic actuated locating pegs.
CONTROL PANEL
Each button on the control panel is marked with a clear function. The sequence of movements is controlled by PLC-SIEMENS S7 to prevent any mistake of the operator.
MACHINE CONTROLS
Pre-programmed SIEMENS S7- electronic controls.
ADVANTAGE
- Digital control of the parallelism
- Digital monitoring of stroke
- Digital monitoring and setting of pressure
- Self-learning system for recording of mould stroke
- Multi-languages diagnostic error search
- Management of all press functions
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REIS try-out and spotting presses guarantee perfect dies prior to production run. High quality, precision and economic efficiency of our spotting presses offer decisive advantages for any tool and die maker. REIS spotting presses reduce the production costs for a die and also result in reduction of fixed costs.
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RobbJack Corporation has been a leader in manufacturing "application specific" solid carbide cutting tools for over forty years. We worked side by side with the world's leading machine tool builders to develop this unique series of end mills for high speed machining of hardened metals. We offer expert application assistance at no additional charge. So when you need only the best cutting tools, think of one name: RobbJack.
The RobbJack Advantage
* Reduce Cycle Times
* Increase Part Output
* Improve Part Accuracy
* Reduce Scrap
* Run at Faster Feeds and Speeds
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The new 7791VS family of plunging cutters is ideal for fast metal removal in aerospace and mold applications. Plunging operations are faster and more productive than profiling operations.
- Ideal tool for step over-plunge-slotting and core
plunging.
- High metal removal rate and excellent chip
evacuation.
- Principally Z-axial cutting force minimizes tool
deflection and side forces.
- System extremely efficient in all roughing operations and deep
cavities.
- Ideal for aerospace and mould making industries.
- Wide range of grades and geometry for all applications.
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JETMILL T-CBN BALL
Specifications
PcBN Tipped Ball Nose End Mill
EBB recommended cutting conditions
Work material : Gray Cast Iron / Ductile Iron
Cutting Speed (RPM) : 5 000 - 15 000
Feed (IPT) : 0.0008 - 0.020
Axial D.O.C. (in.) : 0.040"
Pick Feed (in.) : 0.118"
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High Performance End Mills from SGS Tool for tough Mold and Die applications. A wide range of sizes and uses.
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