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Schleuniger offers several automatic cutting machines (cutters) for high precision cutting of wires and cables of all types including cables with tough insulations, flat ribbon cable, glass optical fiber (GOF) and cables with plastic optical fiber (POF). Other tubed or profiled materials can also be processed.
Choose from several machines - depending on your processing requirements and diameter of material to be processed. From basic cutting machines (12 mm / 47'' outer diameter) up to high-performance cutters (25 mm / 1'' outer diameter). Material widths up to 100 mm (3.94'') can be handled.
Schleuniger also offers several pre- and post-processing equipment for an automatic production line. Choose from a wide range of prefeeders (dereelers), inkjet printers, hotstamp marking machines, coiling machines or stacking machines to automate your production.
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AUTOMAT 300 is the latest product innovation by Meccanica Nicoletti and represents the most advanced step towards the full automatization of the cable warehouses.
AUTOMAT 300 is the most efficient and the fastest machine among the current ones available on the market.
With maximum speed of 300 m/min. compared with a standard winder, Automat 300 works 3 times faster
THE FUNCTIONS OF AUTOMAT 300
Automat 300 is able to fulfill the following functions by itself:
* loading
* unwinding
* measuring
* cutting
* reel/coil winding
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SELF - LIFFTING STANDS
Unwinding stands for sites - carr. capacity 1500 to 5000 kg.dia. Ø600-2800mm
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Guillotine type hydraulic cable cutter for copper, aluminium or steel cables with maximum diameter of 25 mm.
The ergonomically designed moveable handle makes it possible to start cutting one-handed.
Quick opening and closing head, rotatable 180°.
Do not use this tool on live cables.
Automatic release with audible "click" in the event of overload.
Piston return by release trigger protected by moveable handle.
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SP-02P Squeeze-Eze™ Power Pack
SP-02P is designed to use the identical jaws as the SP-01P, but delivers considerably more power for tougher applications. Made of durable aluminum, the tool is small (5 1/2" long x 1 3/4" diameter), lightweight (13 oz) and can be operated at air pressure of 60-100 psi (850 lbs. of cutting force). Will cut up to 0.10" soft steel wire.
A foot operated model is available (SP-02PF) which includes two (2) 5 foot air hoses and hex keys. Optional WS-2000 work station, A-202 bench stand and 105 four way footswitch are available.
As with the SP-01P, the SP-02P uses the jaw sets listed below. Jaws are optional. Order separate.
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Ratchet cable cutter
KT471 - for 400 mm² copper/aluminium
KT551 - for 500 mm² copper/aluminium
KT501 - steel cable up to diameter 60 mm
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The cutting tools have blades made of high tensile steel. The cutting edges are designed to make the cut surface as smooth and straight as possible, with the minimum force. We have two functional cutting and stripping tools, the SCT001 (0.5-6 mm²) and the Embla (0.02-16 mm²). For stripping the insulation from power cables there is the Tor stripping tool (ø 4.5-40 mm). The Oden stripping tool (ø 4.5-40 mm) is used among other things for signal, telephone and computer cabling.
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SP-01P Squeeze-Eze™ Power Pack
This tool can develop 575 lbs. of force @ 80 psi and is designed to be used
with the jaw sets listed below. The tool is small (51/2” long x 1 1/2”
diameter), lightweight (11 oz) and can be operated at air pressures of 60-
100 psi. A built in adjusting screw controls the opening of the jaw.
All power packs sold less jaws. Order jaws separate.
A foot operated model is available (SP-01PF) which includes two (2) 5 foot
air hoses and hex keys. Optional WS-2000 work station, A-202 bench
stand and 105 four way footswitch are available.
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VAS CHCC-40
For cutting all kind of cables (telephone, aluminium, lead-lined copper, etc.).
The light weigth of the cable cutter heads and the possibility of using it independently from the rest of the system allow the cable to be used anywhere and in any position, such as post, power line pylons, shipbuilding industry, etc.
As the wire cutter head can be opened, it is inserted with great easy.
Equipped with a quick coupling to connect to any hydraulic pump with a maximum preassure of 700 bar.
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CERTI-CRIMP Hand Tools are top-of-the-line, premium, hand-operated tools for
crimping a broad array of terminals, contacts and special wiring devices available
from Tyco Electronics. They are designed to exacting specifications to produce
consistent, high-quality terminations. A potential service life of over 50,000
cycles is possible, depending on operator care.
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WEICON Cable Strippers: Accurate, fast and safe stripping of all common round, coaxial, multi-sheathed and flexible cables. Flush stripping even in hard-to-reach areas. WEICON Wire Strippers: Automatic wire stripper for all common stranded and solid conductors. Strippers for works on live wires up to 1000 Volt are available. WEICON Multi-purpose Strippers: Professional cable and wire stripping with only one tool. Multi-purpose Strippers for all common stranded and solid conductors are available.
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The CHAMPOMATOR 2.5
Terminating Machine is a
compact, semiautomatic
bench machine for terminating
multiconductor, jacketed
cable with a variety of
AMP connectors having
insulation displacement
contacts. It is microprocessor
controlled, and programmed
using a membrane-
switch keyboard.
Pertinent information for
operation, including diagnostics
and error conditions,
is displayed on the
control module.
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Schleuniger is THE specialist for stripping wires and cables of all kind. The family of CoaxStrip machines represents more than 20 years of experience in multiple layer stripping with unmatched precision. Processing of coaxial cable, triaxial cable or shielded cable with an inner diameter as small as 0.07 mm (0.003'') or AWG 42 up to 15 mm (0.59'') outer diameter.
All CoaxStrip machines are fully programmable and offer a great variety of additional functions such as way-back or PC software Iguana for wire list management. Up to 9 individually programmable stripping steps can be conducted on one wire end.
Schleuniger also offers automatic solutions for cutting & stripping coaxial or shielded cables. Other stripping machines for discrete wire, single conductor wire, flat ribbon cable, multi-core cable and Glass Optical Fiber (GOF) cable are also available from Schleuniger.
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Product Facts
n Low applied costs
n Terminates most jacketed
cable
n Straight (180°) or rightangle
(90°) wire dress
n Microprocessor controlled
n Stored program capability
n Selective termination of
connector positions
n Rapid tooling changeover
for different connector types
n Manufactured under an
ISO 9001 Certified Quality
System
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Insulated Stripping plier low voltage
PBT12 16 for cables diameter 10 to 40 mm
PBT20 20 for cables diameter 21 to 52 mm
We also sell stripping tools for medium voltage cables:
Complete set of tools for cable processing, section from 35 to 630 mm²: including tools to strip external sheath, cable insulation, semi conductor. To realize chamfer, cones and slots
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Weidmüller Stripax® and stripax® 16 are stripping and cutting tools for flexible, stranded and solid conductors with PVC insulation.
suitable for cross-sections 0.08 up to 6 mm² (~AWG 28... 10), respectively 6 up to 16 mm² (~AWG 10... 6)
Stripping length adjustable by setting wire stop
Jaws open automatically after stripping
No splaying of individual strands
Special self-adjusting stripping blades avoid damage of the conductor
Adjustable to different insulation cross-sections
Stripax®: Strips multiple conductors, even several flat ribbon conductors simultaneously
Strips double-insulated conductors in two steps, no additional adjustment necessary
Stripax® 16: Cuts flexible, stranded and solid conductors for cross-sections up to 16 mm²
Precise, self-adjusting cable-cutter
Long working life
Improved ergonomic design
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Mechanical, thermal and chemical wire stripping processes cause damage to underlying wire that can affect electrical component performance and cause unacceptable conductor failures for aerospace, defense, medical, automotive, and other industrial companies using mission critical electronics. Manufacturers of these devices need to be aware that laser wire stripping technology is available that will guarantee the elimination of these problems. Applying CO2 laser light (10.6 microns wavelength) vaporizes wire insulation while being incapable of affecting the conductive wires. This wavelength of laser light is absorbed by the wire insulation and completely reflected by metal wire conductors. This technology eliminates the need for replacement blades and hazardous chemicals. Using lasers to strip wire yields the highest quality insulation and adhesive removal while delivering the absolute best quality and most precise wire stripping available.
Lasers can remove wire insulation from a wide variety of wire types including single core, multiple leads, twisted pairs, multi-cable, coaxial cable, and many others. Wires with diameters as low as 0.001 inches can be safely stripped. Tolerances for the laser can be held as tight as 0.001 inches. Single strand wires can be stripped in less than 1 second.
Virtually all wire insulation types can be removed using this laser technology. Wires are easily slit using this same CO2 laser. Straight, T-strip, Window slits, as well as, Spiral strips can be programmed to a controlled depth.
Our non-contact process yields the most flexible, highest quality, and most reliable laser stripping and slitting available.
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CABLE & WIRE HYDRAULIC CUTTER
- motive powe) : 2 hp (1 or 3 Phases)
- Voltage : 220 v / 340 v
- Electric power : 1.5 kw
- Pressure of oil pressure pump : 240BAR
- Instantaneous pressure : 260BAR
- Capacity : ALP 1 AB-3(2CC)
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MOVABLE CABLE STRIPPER
-motive power : 3 hp (1 or 3 phase)
- Voltage : 220 v / 340v
- electric power : 2.2 kw
- Product Hight : 1200 mm
- Product Width : 580 mm
- Product Length : 900 mm
- Product Weight : 450 kg
Applying three different types of mechanism, the machine can strip exterior covering and interior covering of wire in accordance with the shape and size of scrap wire or defective wire.
For more detail, the machine is equipped with two parts being put together to make the stripping process to be effective: thickness selective stripping part and thickness adjustable stripping part. The thickness selective stripping part can cut and strip the interior covering of wire by selecting the thickness of interior wiring inserted into wire with the upper pressure roller of exterior covering cutting part repeatedly opening and closing. The thickness adjustable stripping part can strip the interior wiring by adjusting the cut depth according to the thickness of interior wiring.
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This model uses a completely new principle and is particularly suitable to cutting flexible hoses,
feeding electrical cables and plastic covered hoses…..
One by one or in small batches.
Easily transportable, the only power supply required is a simple 220 Volt single phase 10 Amp.
socket. This model is ideal for on-site work.
Technical specifications:
à Maximum cutting diameter : 50 mm.
à Bench-top model.
à Manual control.
à Single lever to bend and cut hoses.
à 2.1 kW - 230V - 50Hz single phase electric motor
à During the machine work, the control is held down by the operator.
à Bevelled cutting blade: Ø 200 x 1.6 x 30 mm.
à Dimensions: H 530 x W 430 x L 550 mm.
à Weight: 17 Kg.
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General features
- Mark, strip and cut multiple gauge wire/cable in a fully automatic, high speed, computer controlled operation.
- Permanent, high contrast surface marks without damage on all insulations specified in SAE Aerospace Standards.
- Mark without masks...virtually any character, any font, any symbol.
- Strip with zero defects/damage to the wire core.
- Industry standard wire transport.
- Compliant with SAE Aerospace Standards.
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PowerStrip 9500 automatic cutting and stripping machine for processing wires up to 12 mm (0.47'') in diameter with pull-off lenghts up to 200 mm (7.87'') on the right wire end (leading end) and 100 mm (3.94'') on the left end (trailing end).
Various models of the PowerStrip 9500 are available - from automatic processing of coaxial cables / shielded cables with rotary incision unit, to special Kevlar cutting head or integrated saw (e.g. for succoform or POF cables). Wire sizes from 0.03 to 25 mm² (AWG 32 - 4) can easily be cut, stripped and slit with unmatched precise Schleuniger stripping quality and high processing speed.
A multiple-blade system on the cutter head allows to use of up to 3 pairs of blades which can easily handle most cutting, stripping and slitting requirements.
The PowerStrip 9500 and all other Schleuniger automatic cut & strip machines can be integrated with various pre- and post processing equipment for prefeeding, marking / inkjet printing, coiling and stacking in an automatic production line. Programming can be either done directly on the PowerStrip 9500 itself or with the PC software Cayman with an easy-to-use graphical editor (WYSIWYG).
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Schleuniger UniStrip machines have been proven thousands of times to process wires, cables and a wide variety of special cables. They all operate with extremely fast cycle times and feature a universal blade system that eliminates time consuming change-overs.
Depending on the model, UniStrip machines process wires and cables from 3.2 mm (0.12'') outer diameter up to 9 mm (0.35''). For flat cable processing with the fully programmable UniStrip 2600 or UniStrip 2700 the maximum material width is 11 mm (0.43''), respectively 63 mm (2.48'').
The most flexible machine, the UniStrip 2600 can process many unique applications and wire / cable types, including discrete wire from 0.03 mm2 up to 16 mm2 (AWG 32 - 6), power cords (even multiple conductors with different lengths; all steps processed in one cycle), multi-conductor cables, flat cables and more. Programming the UniStrip 2600 is simple with its cable library (programmable in mm2 and AWG), proven menu-guided software and a graphical user interface.
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Units for removing the cable isolation or for removing coatings and lengh measuring devices.
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Universal crimp applicators (crimping tools) for side- and rear-feed type terminals with mechanical or pneumatic transport. The new generation crimp applicators can be used in both automatic crimping machines and benchtop crimping machines.
With its innovative uni-body design, the UNI-A universal (or mini-style) crimp applicator guarantees highest precision and is universally deployable in all standard crimping presses. Banded terminals with open or closed barrel design can easily be processed.
The lightweight, one-piece construction makes overall handling very easy. Forward-stroke and bellmouth adjustments can be done while the applicator remains mounted in the press.
A particular Schleuniger speciality is the customer-specific tooling of applicators. With years of experience, Schleuniger crimping specialists have a long history of finding solutions for even the most difficult terminals to process. More than 20'000 sold crimp applicators for more than 6'000 different types of terminals from all major terminal manufacturers are Schleuniger's best reference.
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Applicators and tooling from Tyco Electronics can be your key to productive, profitable wire harness manufacturing.
These applicators come from a long tradition of quality, reliability, and precision. Manufactured from high grade tool steels, and processed through state-of-the-art CNC equipment for tightest tolerances, our applicators are made for high repeatability and fast throughput.
These standard applicators accommodate most requirements for crimping AMP and non-AMP terminals to produce consistent, high quality terminations. The applicators are available with fine adjust and pneumatic feed and can be designed for nearly any manufacturer's terminal.
Manufactured from high grade tool steels, and processed through state-of the-art CNC equipment for tightest tolerances, Tyco Electronics applicators are made for high repeatability and fast throughput.
Every piece goes through an exhaustive test and calibration process, with each one shipped with test samples verifying operation and full documentation for operation, adjustment, and maintenance.
Tyco Electronics offers an unmatched selection of applicator styles and terminal types, with configurations for both Tyco Electronics and other manufacturers’ terminals. Styles are available for non-Tyco Electronics terminating machines from both domestic and foreign sources.
At Tyco Electronics we do more than supply the world’s leading applicators. We provide service, technical support, and maintenance and repair, both on site and at our service centers. We know how critical reliable production is, and our products and services are committed to keeping your production running.
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Schleuniger CrimpCenter fully automatic crimping machines take machine productivity and user-friendliness to a new level. With 3 up to 5 processing stations, the models of the CrimpCenter series process wire diameters from 0.05 mm2 up to 6 mm2 at up to 12 m/s feeding speed.
Depending on processing requirements and model, up to 3 crimping stations can be integrated or other stations such as sealing, twisting and lead-free tinning are also part of the standard configuration options.
With the unique ToolingShuttle System (TSS), the productivity of CrimpCenter fully automatic crimping machines can be increased by up to 40% when frequently changing applications (by significantly minimizing machine downtimes).
Various options for processing closed barrel terminals (split cycle), mini-seals, zip cord wires, or doubling crimp are available. Unmatched user-friendliness with touch screen and networking over TCP/IP are just a few other benefits of the new generation CrimpCenter fully automatic crimping machines.
Schleuniger also offers solutions for cable prefeeding.
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AMPOMATOR System III
As your workload changes, the best change for you to make is to the AMPOMATOR System III Leadmaker. It takes maximum advantage of the automation possibilities available with the System III Applicator and AMP-O-LECTRIC ST III Terminator. There's a seamless flow of information, so setup, terminating, and quality control happen virtually without operator intervention. Based on the familiar Alpha 433, with easy-to-use TopWin software.
The Control Center...
The AMP-O-LECTRIC ST III Terminator gives you faster changeover and higher uptime. Featuring automatic adjustment of initial crimp height with stepper motor drive, wire line adjust and control software that makes fine adjustment of crimp height automatically once a connection is established with the iButton module.
Full electronic control for full automation.
It Starts with the Applicator...
The System III Applicator features a better aligned, round ram, an iButton data module for built-in intelligence and a separate feed - independent of the ram stroke.
The System III Applicator combines the best of the past with the thinking of today.
Your choice...
Choose your Seal Loading Unit.
The PAWOMAT SLU is integrated into the leadmaker with an I/O interface. It features improved processing speed and cycle time.
The Komax mci 761 seal applicator is integrated by the MCI interface for seamless operation. The OMI device controls the unit with just two keys and a digital potentiometer.
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Intermediate to high volume rates, up to
600 assemblies per hour
l Flexible platform accommodates one or
two insertion modules as well as
secondary application modules
l Version to handle in-line, radial, and
linear/angularly opposed cavities
l Programmable linear slide and rotary table
l Easy programming through keypad
display
l Palletized fixture system for greater
efficiency and production rates
l Microprocessor controlled
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