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Features:
- totally backlash-free transmission of torque
- high-speed cut-out within 2- 4 msec
- signaling of overloads
- good cut-out repeatability even after long downtimes
- automatic return to an operational state after an overload
- highly accurate transmission of rotary motion
- inexpensive, short delivery periods
- customizable
- minimal residual friction through degressive spring characteristic
- exact limitation of torque
- progressive adjustment of cut-out torque
- compact construction, low moment of inertia, high speeds possible
- various damping characteristics in combination with backlash-free servo insert couplings
- non-wearing and therefore maintenance- free
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Safeset® is a torque limiting safety coupling for release torques from 500 to 10,000,000 Nm. With shapes and sizes and shaft diameters from 30 to 1,000 mm it is excellently suited for any type of system.
The Safeset safety coupling is comprised of a twin-walled pressure sleeve that is inflated at an oil pressure of up to approx. 1,000 bar and is released absolutely tightly by several shear-off tubes.
A shear ring cuts off the shear tube and thereby protects the system from overload; bearings prevent the contact of friction surfaces. A special oil used in the pressure surface and bearing areas guarantees a constant coefficient of friction and thereby high release accuracy.
As opposed to break-off element couplings, the release torque is not influenced by material fatigue.
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DELTA® DA RKC torque limiter couplings are strong and uncomplicated
overload protections for the connection of two shafts. The cosist of a
normal torque limiter Joytork® with sprocket built in and an additional
sprocket with hub. The two sprockets are connected with a double
roller chain type DIN 8187-ISO R 808 B, tight but slightly elastic.
The two ends of the chain are connected with a connecting link.
DELTA® DA RKC torque limiters are used as overload protection when
a small parallel or angle deviation of the connecting shafts cannot be
excluded.
DELTA® DA RKC torque limiters can be applied in a horizontal or
vertical position. The operating temperature are betwenn –20°C and
+250°C. Maximum temperatures of + 350°C are possible.
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DELTA® DA torque limiter with DELTEX®-coupling
- torque limiter for protection against overload between two shafts
- rotary elastic torque limiter can be axialy streched
- variable elasticity due to different shore hardness of the elastic part
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KTR SI with ROTEX®
* Safety coupling up to 13,000 Nm
* Combination with torsionally elastic ROTEX coupling
* For shaft to shaft connection
* Axially pluggable
* Available in ratchet, synchronous and fail-safe design
* Also available as disconnecting design (load disconnecting)
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DELFLEX® torque limiter couplings series DA are highly elastic safety
couplings with stepless adjustable torque for the connection of two
shafts. The especially formed rubber element of the elastic coupling
has a large capability of deflection, does act against vibration torque
and absorbs shocks.
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DELTA® DA DELWEX®-coupling
- torque limiters with universal joints and rigid connection of two axle shafts
- large axial, radial and angle flexibility due to double universal joints
- axially assemble.
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HAFNER-safety couplings discon-nect the drive from the machine quickly, safely and precisely..
This means that the kinetic energy of the motor and of all driving elements is disconnected up to the safety coupling, so reducing the extent of any damage to a minimum. After repair work the coupling is immediately ready for full operation. It engages automatically in its original position. (one reference point per 360°) Expensive repairs, high costs after a break-down as well as delays in delivery are avoided.
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Since 1992 we have developed and produced two different variants of our patented professional solution. In connection with the extensive offer of stop elements, work chucking fixtures, and positioning elements, you can erect very complex and modular devices in a very short time. The breadboard system, the screen lines, and the completely integrated fine scaling system allow both the precise clamping and adjusting, and to repeat the process very often.
Thanks to our most recent innovation, the new positioning - and - clamping - tube, type "PSR", now both the effectiveness and the flexibility of the use of every screen boring of the original Demmeler 3D - clamping - system can be increased to 30 to 50 per cent. The diversity of our referential product of world - renown allows a broad variety of applications: Part of it are structural steel engineering, sheet metal working, robotics, mounting and measuring devices as well as laser welding, laser cutting, the making of prototypes, and body making.
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The TFX6 line has been projected to deal with assembly functions, before or after the testing phase, or to handle testing with more pieces at the same time.
Therefore the TB400 bench gets complemented with a free pallet line which provides for the transfer of the pieces among the stations thus allowing even more manual interventions
Applications
- Gas filters
- Gas regulators
- CO2 Analyzers
- Tank taps
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Assembly Workstations
At Elabo, assembly process are holistically conceived, planned and implemented. With a workstation system that is designed specifically for manual and partially automated assembly, processes can be efficiently and ergonomically modelled. Integrated function, security and quality tests are thus possible; flaws and errors are quickly detected, at little cost. We are there with our customers through every phase of the set-up; we also assist with the choice of test devices and the engineering process-integrated test systems and the development of automated test systems.
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Bott workplace systems meet all the requirements for flexibility, modularity and functionality. Our workplace systems can be adapted to your individual specifications.
Basic modules with adjustable working height, runners/castors and cable/hose reels ensure that everything you need is always ready to hand. bott creates for you an absolutely flexible and ergonomic working environment. All components of our workplace systems are designed to be adaptable to staff needs and tasks. The result is custom single or group workstations which simplify all working processes.
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Main characteristic of the working centre for fitting hardware 25BFAS is the extreme versatility. Following the individuale needs, several tools can be placed in this centre, even afterwards, and its functions can be hereafter summarized:
- drilling unit with three spindles, for the cremone bolts;
- milling unit to box cremone bolts;
- placement of handle, both at right and at left;
- placement of handle height;
- automatic survey of measures and cut execution, for cremone bolts, scissors, compasses and eventual third closures;
- fixing of hardware by electric or pneumatic screw, by manual or automatic system;
- insertion of hinges, or position survey, drilling and insertion.
Furthermore, many operations can become automations through mechanical memories, pneumatic memories, logics run by Plc.
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The Mink Care-System – Support of vulnerable surfaces during assembly
The Mink Care-System consists of countless flexible bristles, which enable the reliable conveyance of vulnerable components.
Due to the many possible bristle heights and bristle diameters it is suitable for a variety of applications. Short and relatively hard bristles for heavy components, soft bristles for very vulnerable surfaces, or high bristles for goods with fittings (i.e. furniture with hinges, bolts or handles).
Advantages:
• No damage from swarf
• Noise reduction
• Simple conversion of assembly workstations
• Universal application
• Partial replacement possible
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ASSEMBLY ROBOTS:
Several models are available for a variety of assembly applications including the unique dual-arm SDA10D robot, the compact HP3 robot and the 7-axis SIA20D robot.
The slim, dual-arm SDA10D robot is strong, quick and agile. It provides “human-like” flexibility with 15 axes of motion (7 axes per arm, plus a single axis for base rotation). Powerful actuator-based design and best-in-class wrist characteristics make the SDA10D robot ideally suited for a wide variety of assembly, part transfer, machine tending, packaging and other handling tasks that formerly could only be done by people.
The compact, high-speed HP3 robot requires minimal installation space. It offers superior performance in small part applications such as assembly, dispensing, packaging, material handling and machine tending.
The SIA20D (Slim In-line Arm) robot features a revolutionary 7-axis design with best-in-class wrist performance characteristics that enables amazing freedom of movement, coupled with the ability to maneuver in very tight areas. Short axis lengths and extreme motion flexibility allow the slim SIA20D manipulator to be positioned out of the normal working area without limiting the motion range of any axis. The agile, versatile SIA20D opens up a wide range of industrial applications to robots and is ideal for assembly, injection molding, inspection, machine tending and a host of other operations.
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FANUC Robotics manufactures reliable and performing industrial robots for assembly applications, present in many industries: automotive (OEM and suppliers), metal, machine-tool, wood, electronics…
The FANUC robot range can answer all assembly needs with more than 50 different models, with a payload form 0.5kg to 1350kg and 4 to 6 axes.
All robots run with R-30iA controller, which uses high-performance hardware and the latest control technology to enhance not only robot basic functions, but also many intelligent assembling functions such as:
• Control of up to 40 axes: up to 4 robots can be controlled by a single controller together with 4 additional axes groups. 2 or more robots can work together to perform assembling, screwing, glueing operations
• Integrated vision system to speed-up the installation of vision applications. This enables easy unmanned operation
• Wide range of fieldbus connections to communicate with a complete production line
• Easy backup and restore (PCMCIA, USB)
• Enhanced security and reliability
• Wide choice of software options
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Assembly operations with robots can make the process faster, more efficient and more accurate.
Robots, many of them equipped with vision technology to aid in handling, have saved workers from tedious and dull assembly jobs, while increasing production and quality.
With robots, your assembly operations can produce consistent high quality output, 24 hours a day, all year round. They will eliminate downtime, reduce labor costs and provide a high return on your investment.
Challenge, for example, the 15-axis dual-arm MOTOMAN-SDA10 robot with your assembly tasks.
MOTOMAN, the robotic division of Yaskawa Electric Corporation, is one of the world's leading robot manufacturers with more than 200,000 robots installed world-wide.
We provide the widest range of robots, including application dedicated robots for welding, palletising, handling, painting and clean-room applications, as well as turnkey welding systems with the highest possible quality of operations.
Interested in knowing more? Please contact us!
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Mechanical Assembly:
Adept Cobra i600
Adept Cobra i800
Adept Cobra PLC600
Adept Cobra PLC800
Adept Cobra s350
Adept Cobra s350 CR/ESD
Adept Cobra s600
Adept Cobra s800
Adept Cobra s800 Inverted
Adept MotionBlox-10 Servo Kit
Adept Python Linear Modules
Adept Viper s1300
Adept Viper s1700
Adept Viper s650
Adept Viper s850
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· From 12 up to 800 kg payload
· Reduced overall dimensions and wide working volume
· Rapidity and flexibility to optimize the cycle time
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As a robotics pioneer, the KUKA Robot Group is one of the leading suppliers of industrial robotics. KUKA today offers a uniquely wide range of industrial robots and robot systems, covering all common payload categories and robot types. This means that KUKA always offers you the robot that is exactly customized for your application and industry, for example six-axis robots of all sizes, palletizers, gantry robots, cleanroom robots, robots made of stainless steel, heat-resistant robots, SCARA robots or welding robots
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Provide high performance in all areas: this principle governs the development of Stäubli solutions, satisfying all requirements. Designed to work in the most hostile environments as well as cleanrooms, Stäubli robots demonstrate their efficacy under all conditions. Wherever speed, compactness, precision
and reliability are demanded, Stäubli has the matching response - whatever the industry sector or the type of application.
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FANUC Robotics manufactures reliable and performing industrial robots for assembly applications, present in many industries: automotive (OEM and suppliers), metal, machine-tool, wood, electronics…
The FANUC robot range can answer all assembly needs with more than 50 different models, with a payload form 2 to 1350kg and 4 to 6 axes.
All robots run with R-30iA controller, which uses high-performance hardware and the latest control technology to enhance not only robot basic functions, but also many intelligent assembling functions such as:
• Control of up to 40 axes: up to 4 robots can be controlled by a single controller together with 4 additional axes groups. 2 or more robots can work together to perform assembling, screwing, glueing operations
• Integrated vision system to speed-up the installation of vision applications. This enables easy unmanned operation
• Wide range of fieldbus connections to communicate with a complete production line
• Easy backup and restore (PCMCIA, USB)
• Enhanced security and reliability
• Wide choice of software options
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Motoman SIA20 Assembly Robot
Compact, Lean and Powerful Arm
Lean and powerful, Motoman’s new SIA20 (slim, individual arm) robot features a revolutionary 7-axis design with best-in-class wrist performance characteristics that enables amazing freedom of movement, coupled with the ability to maneuver in very tight areas. The compact SIA20 has a 16% smaller footprint than the previous IA20 model, as well as five times faster acceleration for improved cycle times. The agile, versatile SIA20 opens up a wide range of industrial applications to robots and is ideal for assembly, injection molding, inspection, machine tending and a host of other operations.
The SIA20 robot features a 20 kg (44.1 lb) payload, 1,498 mm (59") vertical reach, 910 mm (35.8") horizontal reach and a repeatability of ±0.1 mm (0.004"). It can straighten vertically to take up only one square foot of floorspace and is just 330 mm (13") wide at the widest point.
Short axis lengths and extreme motion flexibility allow the slim manipulator to be positioned out of the normal working area (i.e. floor-, ceiling-, wall-, incline- or machine-mounted) without limiting the motion range of any axis. Mounting the SIA20 robot between two machine tools provides open access to the machines for fixture maintenance, adjustment or testing. Additionally, the operator has clear access to the machine operator station for entering offsets, maintenance or other operations.
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