|
|
TRC3 Transfer Machine
Flexible CNC controlled transfer machine made up of three machining centres, equipped with tool changer, swing clamps and horizontal axis rotary table. This set-up allows for a possible modular addition of six further units for the simultaneous machining of three-way, four-way and five-way parts.
Feeding system: bar loading or articulated robot
Material: brass, aluminium, cast iron, steel
|
|
|
|
|
|
Vertimac transfer machines allow to produce profitably both big and small batches of complex components, belonging to various families of pieces.
Thanks to proper clamping fixtures, it is possible to machine up to five sides with only one positioning.
The materials generally worked are aluminium, cast iron, steel and brass.
The essential characteristic of Vertimac is its high structural flexibility: these machines are supplied with a variable number of stations, ranging from a minimum of 4 to a maximum of 14, and each station, excluding the loading/unloading one, can be equipped with 3 or more unit heads.
The frames, made of electrowelded steel with double-walled cellular structure, assure high static and dynamic rigidity. Consequently, all cutting forces are perfectly absorbed, enabling to carry out heavy roughing operations in one station and high accuracy machining in the following station.
The various wide lateral windows of Vertimac assure an immediate and total accessibility to tools and fixtures, drastically reducing set-up and change over times. Moreover, the hanging table allows the downward free fall of chips and coolant, also enabling the machining of materials which produce long chips.
The highest productive efficiency is assured by the use of in-process dimensional controls, of monitoring systems and of devices for the automatic recovery of the tool wear, and by a complete and efficient diagnostics.
|
|
10 Stations plant with planetary turning tables
* Processing of 10 different lorry-motor parts of steel
* Processing: Turning, drilling, reaming, milling, deburring
* Cycle time 13 to 15 sek. per part
* Workpiece sizes Ø24 mm to Ø 44 mm and 100 mm length
* 17 spindle units, one 6-fold turret and 36 NC-axles
* Electronical tool rupture monitoring
* Coolant plant with filter system (oil cooling)
* Part feeding as bulk goods by sorting plant
* Automatical unloading on rotary accumulator
|
|
|
|
|
|
The TRM Magnum is a new generation rotary table transfer machine for medium - to high - volume production, and is part of the Transtable family.
The intensive R&D efforts resulted in a rigid machine configuration, and with the strong column structure Giuliani is offering an innovative machine solution for many difficult production problems.
The TRM MAGNUM has been designed for more demanding and more complex parts compared to the standard Transtable.
The 200x500x100mm work envelope is a perfect size to handle the majority of Parts in the automotive, refrigerator compressor, hydraulic and mechanical Industry. This work envelope also allows to machine two parts with smaller dimensions simultaneously which will double the productivity.
The modular concept of the TRM Magnum allows Giuliani to equip the machine not only with the standard CNC single or double spindle units, but also with a six-spindle turret head, which allows sequential machining operations, such as tapping, drilling and milling in each station. This is giving the TRM Magnum the flexibility, which is required for simultaneous engineering and future product changes and developments.
All these combined features, the rigidity expected of a transfer machine, the flexibility, large number of tools available and the many possible configurations to machine a large variety of parts is making the TRM Magnum a unique Machine Tool.
|
|
|
|
|
|
CNC Machine
At the core of this merger between the Hydromat precision transfer machine and CNC is a revolutionary application of existing CNC technology.
The blend of these technologies provides a system with changeover flexibility for shorter production runs as well as competitive production rates for higher volume machining applications.
This capability on the Hydromat CNC machine justifies programming and part set-ups for initial sample parts (ISIR), prototyping, and is compatible with JIT and simultaneous engineering production requirements.
Hydromat employs CNC for more than point-to-point positioning purposes. The CNC, as used on the Hydromat CNC machine, provides full control single point machining using 2-axis interpolation to generate radii or form requirements. Single-axis or dual-axis hydraulic servo machining units are at every station. Hydraulic servo technology ensures high uptime/low maintenance performance using state-of-art, high precision components in a closed loop system. The closed loop system employed provides continuous feedback to ensure consistent accuracy and repeatability.
|
|
|
|
|
|
Designed to guarantee maximum levels of flexibility, the Transcenter TRC is essentially an assembly of CNC modules operating horizontally, verically or skew, in combination with a rotary table that carries "satellite" tables capable of positioning the work at any given angle relative to its verical axis. A Workpiece is best machined on a Transcenter TRC when numerous operations need to be carried out on families of similar pieces.
Produced in versions with 6 and 8 stations.
Electromechanically driven rotary table with precision Hirth type triple gear wheel indexing mechanism.
Indexable (Hirth) or continous rotary clamping fixtures with CNC programmable rotation located on the top of the table, allowing pieces to be machined on all sides except the clamped side.
Machining by interpolation also posssible.
One work unit per station (horizontal or verical).
4 CNC axes on each unit (X, Y, Z plus spindle rotation), with equipment including single or double spindle, motorized spindles, 6-spindle revolver and other multi-spindle tool turrets. Spindles designed to allow through-the-spindle coolant flow.
Up to 7 work units with turrets can be installed on a Transcenter TRC, giving a maximum of 42 spindles. The tools of one turret at a given station can either work in sequence on one piece, or be assigned to perform selected operations on similar pieces.
|
|
The CHIRON FLEXCELL DUO integrates two machining centres with tables for changing workpieces quickly, along with a robot and a magazine with material pallets, to form an efficient and flexible solution for the 6-side complete machining of high-quality parts having complex geometries.
The FLEXCELL DUO is available with 2 FZ 08 W as FLEXCELL DUO 08 or as FLEXCELL DUO 12 with 2 FZ / DZ 12K Ws or TZ 12K Ws, or in any combination, for example, a machining centre from the 08 Series combined with a machining centre from the 12 Series.
The turnkey solution has an extremely compact and ergonomic design. The "footprint" of the overall system has dimensions of only 3.2 x 3.5 m. The robot, part magazine and the changing tables of both machining centres are easily accessible. The robot can be quickly and reliably programmed by your average machine set-up man.
|
|
The CHIRON QUATTROCELL integrates two double-spindle moving columns on one common linear motor. Both double-spindles can cut synchronously as well as independently of each other, so the QUATTROCELL can also machine four set-up workpiece simultaneously as a 4-spindle machine, if required.
The common use of the machine bed, cabin, chip conveyor, coolant system, control and other components saves on costs for maintenance and upkeep.
Via the integrated shuttle for raw and finished parts, the two QUATROCELLS can be connected at low cost to form a robot-automated DUO solution. A robot loads/unloads the shuttle outside of the machine, and can also take over other additional tasks during machining, such as de-burring, cleaning, or measuring finished parts. The capacity of the integrated workpiece storage magazine allows the system to work without personnel for several hours.
|
|
High-end in linked serial machining
The design of the Chiron Flexline machining centres offers the perfect combination of productivity, user flexibility, low spatial requirements and clear amortisation times. These Flexlines consist of 3 to 8 standard machining centres (of type FZ/DZ 15 or FZ/DZ 18), set up to form a line, which is supplemented by a loading station and is linked with an integrated workpiece transfer system.
Any machining centre can be approached, both from the loading station as well as from a machining centre.
This "open" principle allows matching part families to be manufactured in parallel, as well as complex workpieces to be sequentially machined.
|
|
Main features
Up to three vertical and five horizontal machining stations simultaneously in the cut
Excellent rigidity
Working envelope: X = 350 mm ; Y = 300 mm ; Z = 460 mm
The motors and serviceable parts are well separated and protected from the machining area
Electro-spindles:
HSK 63 standard electro-spindle with a maximum 100 Nm torque
Power 31 kW
Spindle speed 12,000 rpm
HSK 100 spindles with a maximum of 300 Nm torque (optional)
Tool change system:
Up to 9 tools of Ø 105 mm, or 5 tools of Ø 180 mm per station (Mixed configurations possible)
Tool length:
Maximum length 290 mm with HSK 63 fittings
Maximum length 250 mm with HSK 100 fittings
Mixed configurations possible
Satellite tables with an incremental 1 degree rotation; optional, as continues running CNC B axis with CNC controlled tilting function
CNC controlled rotary table
Palletised work clamping system with optional pallet changer
|
|
Preco, Inc. designs and manufactures innovative and modular system solutions for narrow web converting. The rotary converting systems are independently servo driven and modular to allow the most flexibility for registered web converting. The system is made up of electronically geared rotary cutting stations and spindles that can be used as unwinds or rewinds. The system is operated through a user-friendly touch screen that allows the operator to save machine parameters for future set-ups.
This system allows you to process web widths up to 10" (254mm) at a maximum speed of 300 ft/min (91.44 m/min). Many accessories/options are available (pneumatic winder, lamination station, dual die station, etc.) based on particular application requirements.
|
|
|
|
|
|
Rotary transfer machines are for end users that produce high volumes of batches (approximately one million
components per annum) and machine components with dimensions that fit in a 250 mm. cube.
The most outstanding features of rotary transfer machines are:
- Flexibility
- reduced cycle times
- reasonable component/cost
- high customisation
The rotary transfer machines are suitable for machining: brass, aluminium, cast iron, carbon and inox steel.
The main applications are in the sectors of pipe fittings, valves and mechanical components in general.
The Gruppo Riello Sistemi rotary transfer machines range consists in:
Trunnion-type Transfer
Trunnion-type transfer stand out for their extremely rigid and compact structure (frame with double-walled welded and normalised structure), for their user friendly use and maintenance, their very good accessibility to tools and equipment. Two wide windows, one positioned near the loading/unloading station and the other in the rear part of the machine drastically reduce the set up and tool changing times.
Dial Machines
Dial machines are used for machining one or two sides of a workpiece.
Vertimac
Vertimac transfer machines allow to produce profitably both big and small batches of complex components, belonging to various families of pieces.
|
|
TG main rotary table
Divisions 9 - 11 - 13 - 15
Dimensions 1200 - 1400 - 1900 mm.
Indexing system set of three Hirth coupling
Lubrication system joggin device and reducer with permanent oil; other parts with permanent grease
Table indexing/rotating time 2" ÷ 3"
Table clamping axial thrust 2500 ÷ 5600 daN
Tangential thrust max 2300 ÷ 6100 daN
Tilting moment 800 ÷ 3200 daNm
Table positioning accuracy ±3"
Repeatability 3"
Sealing with pressurized air
Indexing table driving system (jogging device and self-breaking motor
|
|
|
|
|
|
The Hydromat Rotary Transfer Machine comes as a complete turnkey system that characterizes the basic principle of the Hydromat machine concept - a modular design that is simple, flexible and efficient. The rotary machines are available in several machine base sizes equipped with either 12 or 16 stations capable of machining bar stock, coil and blanks up to 1-3/4" in capacity. The result is the consistent, high production of quality components, reduced downtime and no costly secondary operations.
Since the workpiece is stationary in the chuck jaws, the table indexes the workpiece to each machining unit which performs many types of operations (i.e., drilling, cross drilling, boring, turning, milling, external and internal recessing, threading, tapping, broaching, etc).
The Trunnion Machines are well suited for the manufacturing of small casting applications, irregularly-extruded bar stock parts and shafts from 1/2" to 12" in length.
Products:
- HB45-12
- HB32/45-16
- HW25-12
- Pro20
- Genesis
Genesis :
HW 25-12 Basic Machine w/Control Pivot
Electric Control Cabinet w/G.E. 90-30 PC
Pendant Arm w/Quick Panel Jr. Touch Screen Operator Control
Hydraulic Power Pack-20gal
Chip Conveyor w/Single Bag Filter and Magnetic Drum
12" Magazine Bar Feeder
1-Step Platform
Gearbox AE160 Cutoff Unit w/Valenite Quick Change Arbor
Inverting Unit WDE30 w/Hydraulic Control Valve
Lexan Lid and Ring Enclosure w/Center Hinge189605
|
|
Trunnion-type Transfer
Trunnion-type transfer stand out for their extremely rigid and compact structure (frame with double-walled welded and normalised structure), for their user friendly use and maintenance, their very good accessibility to tools and equipment. Two wide windows, one positioned near the loading/unloading station and the other in the rear part of the machine drastically reduce the set up and tool changing times.
Trunnion-type transfer are designed with 4, 5, 6 or 8 stations and each of them, excluding the loading/unloading one, can be equipped with three or more unit heads.
The hermetically sealed working area allows for the use of a large quantity of coolant, which is necessary to obtain a constant chip removal and maintain an unvarying machine temperature.
|
|
Trunnion-type transfer stand out for their extremely rigid and compact structure (frame with double-walled welded and normalised structure), for their user friendly use and maintenance, their very good accessibility to tools and equipment. Two wide windows, one positioned near the loading/unloading station and the other in the rear part of the machine drastically reduce the set up and tool changing times.
Trunnion-type transfer are designed with 4, 5, 6 or 8 stations and each of them, excluding the loading/unloading one, can be equipped with three or more unit heads.
The hermetically sealed working area allows for the use of a large quantity of coolant, which is necessary to obtain a constant chip removal and maintain an unvarying machine temperature.
|
|
Benefits vs machining centers
ability to process two parts per cycle
shorter cycle time
minimal 'dead' time
lower piece part cost
ability to process both medium and large batch jobs
machining of 5 sides in one clamping
sixth side can be machined by part repositioning
no tool change time
higher accuracy
lower fixture costs
faster changeover
higher machine efficiency
customized process solutions
low cost, simple machine retooling
less floor space for the same overall output
reduction or elimination of part inventory
reduced part flow time/cost
lower manpower requirements
|
|
|
|
|
|
New technology, new machining horizons by highest flexibility, higher performance, functionally design: the new generation of the PRECITRAME MTR312 CNC rotary transfer machine fulfils all requirements regarding more economic Production optimization! Our concept based on the experienced full-CNC-Technology!
The new MTR312 is a CNC rotary transfer machine especially developed for the manufacturing of high-precision parts out of the micro technology. The machine consists out of a stable base for 12 machining units. The pallet interface and the machining units are fixed on the same base. The optimal solutions for high mechanical and thermal rigidity!The new rotary table, fitted with a direct drive is only for the pallet transfer from one machining unit to the next.
The equipment also includes an integrated measuring system for component control, automatic tool corrector adjustment and SPC production analysis.The machine is qualified for the middle to the high volume production of small and high precision parts out of almost all materials.
Highest productivity, flexibility, precision and reliability: these are the most important advantages of our System which is approved years ago in many applications in watch-, medical-, electronic- and automotive industries.
|
|
|
BUFFOLI is a world specialist in customized solutions for the machining of medium or high part volumes requiring precision multi-sided machining of precisi on parts inside a 250 mm3 (12 in3).
|
|
BTB Transfer Machine, horizontal axis rotary table,
with 8 working stations and maximum odf 19 working units Completely NC-controlled
ISO Programming Languace
Immediate software updates & ONLINE assistance via modem & internet
Machining Capacity from ؼ" to ؽ".
BORING UNITS
-Ball screw feed with a Brushless motor,NC-controlled
-7,5 kW (10HP) Spindle motor with Vector Drive
-Max spindle speed 4500 rpm
-Rapid up to 20 m/min (787,4 in/min)
-Stroke 130 mm (5,12 in),quill Ø 120 mm (4,72 in)
-Repeatability ±0,005 mm (±0,0002 in)
|
|
|
The OMNI-TURN is a totally new concept for machining precision parts requiring accurate and heavy turning operations. OMNI-TURN machines combine rotating part and rotating tool processes, resulting in cycle time and productivity improvements of up to 300%. Since there is no need to split critical machining operations, part quality is optimized.
|
|
MTR415
The upper-range model of the MTR400 series, featuring 15 stations and up to 13 UV151-3 machining units as standard.
C-axe are available as an option by each station featuring ( performing ) 5 faces machining or turning up to 6’000 rpm.
5 axes interpolation in combination with the 4 axes machining unit UV151-4 and C-axe.
Thanks to its all-electric, all-numerical design philosophy, PRECITRAME is able to offer a highly productive solution with an unbeatable cost/performance ratio compared with conventional machining centers and at the same time guarantees a level of flexibility that has never been achieved with traditional transfer machines.
PRECITRAME transfer machines meet the high volume, high-tech demands of such sectors as the mobile phone industry, the clock and watchmaking industry and the car industry, sectors where new product cycles are so short that companies have to bring their products to market very quickly.
|
|
| ... products without technical information |
| |
|
|
