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Single-level FMS w/ RGV
One of the most popular arrangements with almost unlimited capacity. The in-line configuration allows any number of future machines, pallets and stations to be incorporated.
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STRONG POINTS
Ease of use: complete setup of units at a touch of the touch screen PC
Quick setup and automatic positioning of units: the high level of automation means it takes much less time to adapt the machine when the product being made is changed
Optimized cutting process: patented AVTC® (constant chip volume removal) system to provide a constant mean volume of chip removal under all operating conditions.
Connection with LAN (Local Area Network) and WAN (Wide Area Network)
Self-diagnostics with built-in graphics
User info, maintenance data and functional diagrams viewable on PC
Option of installing SPC (Statistical Process Control) and messenger (email/SMS) systems in case of machine alarm, as well as remote servicing with web cam.
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STRONG POINTS
Ease of use: complete setup of units at a touch of the touch screen PC
Quick setup and automatic positioning of units: the high level of automation means it takes much less time to adapt the machine when the product being made is changed
Optimized cutting process: patented AVTC® (constant chip volume removal) system to provide a constant mean volume of chip removal under all operating conditions.
Connection with LAN (Local Area Network) and WAN (Wide Area Network)
Self-diagnostics with built-in graphics
User info, maintenance data and functional diagrams viewable on PC
Option of installing SPC (Statistical Process Control) and messenger (email/SMS) systems in case of machine alarm, as well as remote servicing with web cam.
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. FROM PROJECT PLANNING TO TROUBLE-FREE OPERATION
You can expect from ANGER a turn-key process solution. From pre-planning via optimization of tool- and spindle design, construction of chucking systems, cleaning and deburring up to integration of tool monitoring systems, measuring systems and automation on shop
floors.
Professional project management guarantees run-off in time and process capability as well as high availability of the installations.
. No Limits for AUTOMATion
The ANGER high performance machine permits flexible loading from three sides and offers to the planning engineers the flexible use of standard automation solutions: robots, gantry, portal, NC-axis and semi-automatic
feeding system Easy Handling™. Loading from the side, either from left or from right is commonly a big benefit in plant integration.
. AUTOMATIC REFERENCING
A new software for automatic referencing by touch of a button and additional features such as the teleservicing module and graphic visualisation modules incorporated in the control make ANGER machines intelligent systems facilitating the operator's work and saving operating costs.
. VIRTUAL PRODUCTION ENGINEERING (VPE)
Designed for volume manufacturing, ANGER technology offers a mechanic, modular and reconfigurable concept, using state-of-the-art software tools for process simulation in real time.
In this way, mechanical limits of processing can be studied during pre-planning (simulation of collision). Customers are enabled to modify their manufacturing processes in the course of operation and change programs on their CAM software.
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Flexibility combined with productivity
Drawing on our experience as a manufacturer of special-purpose machinery, HORKOS helps to achieve greater efficiency by manufacturing and installing high-precision / high-efficiency special-purpose machines for use in time-consuming special machining processes. Advanced, highly flexible lines can be created by configuring machining cells at each major node.
Cell Standardization
Since cells are standardized, they can be combined to construct basic lines, reducing cost.
Meets Diverse Demands
Cells are available in a wide range of variations, and for machining work pieces of several different sizes, enabling the optimum lines to meet diverse demands.
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- 1st and 2nd operations on same lathe W22-T4;
- complete drilling on vertical drilling center DWN-22V.
The cycle can be carried-out only when the lathe Is equipped with pallet loading system. Production capability is influenced by the lathe's ability to machine 1st and 2nd turning operations in sequence of one another on a continuous basis.
As indicated in the machining cycle below, the theoretical production capability for the machining of a 15"x7" wheel is about 33 pcs./hour.
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A totally new concept in rotary transfer machine technology is presented by Mikron Machining Technology, Mikron NRG-50, a revolutionary machining system developed to meet the future demands of automotive, medical, high pressure systems, and mechanical and electronic sectors of industry.
The Mikron NRG-50, a 12 station rotary transfer machine can be specified with up to 140 CNC axes, carry up to 30 NC controlled unit heads providing up to four axes of movement. It is capable of five-axis interpolation for milling cycles and is able to carry up to 96 cutting tools with Automatic Tool Changing (ATC) if required.
Due to the construction and incorporation of thermal stabilisation techniques – an exclusive concept of Mikron named Advanced Thermal Stabilisation (ATS) – the machine has an accuracy capability of ± 4 microns and a deviation tolerance of ± 2 microns at a measuring diameter on the rotary table of 1,400 mm.
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Multistep XT-200: Where linear machining comes full circle!
We now present our new innovation, the high-performance Multistep XT-200 with incomparable change-over flexibility, which also proves to be very economical!
Precision
- High positioning precision
- Compact and firm machine construction
- Extremely stable B/C axis
- Direct distance measurement system for all axes
- Radio measurement sensor for the automatic measurement and offset of reference positions (blank part in loading module and during processing in the machining modules)
- Chuck repetition precision of the workpiece carrier palette ± 2µm.
Productivity
- Acceleration 1G
- Axes speed up to 52 m/min
- Very short tool change time, chip-to-chip time of less than 1 second
- Transfer of clamping chuck devices in only 5.5 seconds
- Multiple chucking
- Increase of the production volume through an addition of more machining modules is possible at any time.
- Integrated loading/unloading system
- Optimum accessibility due to ergonomic design
Flexibility
- Short set-up times, ideal for the production of different workpieces
- Swift Change-over of tools and tool carrier palettes
- Code-able workpiece carrier palettes for stop-and-go production.
Versatility
- 5-axes interpolation on 5½ workpiece sides in one chucking
- Milling, drilling, deep-hole drilling, plunge cutting, threading, deburring, reaming, chamfering, engraving, countersinking, knurling or honing
- Recess turning with U-axis
- Integration assembly tasks such as friction pressing of guide bushes and position pins
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Owing to the acquisition around mid July 2007 of the company Namco SA in Caslano (Switzerland), Mikron Machining Technology widens its transfer systems portfolio.
Namco products are divided in two types of systems:
NAD extremely flexible and NAM extremely productive (up to 120 parts/min).
The main features of Namco products are:
• Preprocessing directly on the wire or on the bar before cutting, including
turning
• Complete processing of the work piece, such as drilling, threading,
milling, turning or broaching
• The extraordinary performance accuracy, typical of Mikron products
• The full CNC technology with the MTX control of Bosch Rexroth
• The high flexibility owing to the rapid clamping replacement, and the
possibility to produce various parts from one single wire and to unload
the finished parts in an automatic sorting basket
• The high productivity with a maximum of 18 CNC machining units working
at the same time and the double-wire feeding
• The use of an electronical probe for extremely accurate pieces allows to
measure the position of the premachined part and the following
automatic correction of the working unit.
With the Namco transfer systems, Mikron completes its application range with productive solutions in the field of locks, gas, watches, glasses, medical devices and the automotive industry.
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The Multistar is a machining system with excellent accessibility, simple tool changing and easy operation. Developed for the economical manufacturing of small components, such as electric and electronic pins or sockets, various kind of nozzles as well as ball pen and roller ball tips, the Multistar is able to produce up to 450 finished parts per minute.
This machining system is the fastest, purely mechanically controlled rotary transfer machine ever built.
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Wherever high precision and increased production capabilities are important, the rotary transfer machining system Multifactor meets the requirements by producing economically, work pieces of medium size. This machine, of modular design, is available with 8, 10, 12 or 15 stations. The standard version has mechanically controlled stations, which do not require frequent change over. For increased flexibility, CNC controlled stations and/or CNC indexing work piece fixtures are available.
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