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CNC TRANSFER MACHINE
Vi03
6-10 STATIONS
Horizontal axis
3 working directions
23 installable units
CNC rotary table with brushless servomotor high accuracy reductor
fine positioning on HIRTH ring gears +/- 3 arcsec accuracy
Transfer rime: 0.4-0.8 s (light/heavy workpieces)
CNC Beckhoff TwinCAT soft-NC/PLC
Servomotors Danaher Motion
suitable for:
* taps
* valves
* fittings
* special valves
* collectors
* in-line strainers
* ported gate valves
* wedges for ported gate valves
Also available with loading/unloading robotic cell
with integrated vision system |
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602 CNC TRANSFER MACHINE
ViTorque
Horizontal axis
6 stations
2 working directions
5 installable units
CNC rotary table with TORQUE direct drive motor
Transfer rime: 0.25 s
CNC Beckhoff TwinCAT soft-NC/PLC
Servomotors Danaher Motion
Suitable for:
* caps
* nipples
* small reductions
Automatic loading system for caps
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CNC TRANSFER MACHINE
Vi11
Vertical axis
4/5 stations
1 working direction
3/4 installable units
CNC rotary table with brushless servomotor high accuracy reductor
fine positioning on HIRTH ring gears +/- 3 arcsec accuracy
Transfer rime: 0.6-0.8 s (light/heavy workpieces)
CNC Beckhoff TwinCAT soft-NC/PLC
Servomotors Danaher Motion
Suitable for:
* fittings
* valves
* taps particulars
Also available with articulated robot drive
with integrated vision system for enslavment of machine tool |
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STRONG POINTS
Low cost: rationalizing and simplifying the TOP technological solution without skimping on quality, a "concentrate" of Sinico's vast experience
Optimized automatic running: patented AVTC® (constant chip volume removal) system to provide a constant mean volume of chip removal under all operating conditions.
Machining precision: all operations are carried out in one chucking and the rotary transfer features Hirth gears
Quick tooling: the high level of automation means it takes much less time to adapt the machine when the product being made is changed
Short delivery times: an optimized production process and standardized components have enabled us to drastically reduce the time it takes to set up the machine. |
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Material machined: steel forgings
Operations performed: facing, chamfering, drilling, tapping, thread checking |
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STRONG POINTS
Ease of use: complete setup of units at a touch of the touch screen PC
Quick setup and automatic positioning of units: the high level of automation means it takes much less time to adapt the machine when the product being made is changed
Optimized cutting process: patented AVTC® (constant chip volume removal) system to provide a constant mean volume of chip removal under all operating conditions.
Connection with LAN (Local Area Network) and WAN (Wide Area Network)
Self-diagnostics with built-in graphics
User info, maintenance data and functional diagrams viewable on PC
Option of installing SPC (Statistical Process Control) and messenger (email/SMS) systems in case of machine alarm, as well as remote servicing with web cam. |
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STRONG POINTS
Ease of use: complete setup of units at a touch of the touch screen PC
Quick setup and automatic positioning of units: the high level of automation means it takes much less time to adapt the machine when the product being made is changed
Optimized cutting process: patented AVTC® (constant chip volume removal) system to provide a constant mean volume of chip removal under all operating conditions.
Connection with LAN (Local Area Network) and WAN (Wide Area Network)
Self-diagnostics with built-in graphics
User info, maintenance data and functional diagrams viewable on PC
Option of installing SPC (Statistical Process Control) and messenger (email/SMS) systems in case of machine alarm, as well as remote servicing with web cam. |
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A totally new concept in rotary transfer machine technology is presented by Mikron Machining Technology, Mikron NRG-50, a revolutionary machining system developed to meet the future demands of automotive, medical, high pressure systems, and mechanical and electronic sectors of industry.
The Mikron NRG-50, a 12 station rotary transfer machine can be specified with up to 140 CNC axes, carry up to 30 NC controlled unit heads providing up to four axes of movement. It is capable of five-axis interpolation for milling cycles and is able to carry up to 96 cutting tools with Automatic Tool Changing (ATC) if required.
Due to the construction and incorporation of thermal stabilisation techniques – an exclusive concept of Mikron named Advanced Thermal Stabilisation (ATS) – the machine has an accuracy capability of ± 4 microns and a deviation tolerance of ± 2 microns at a measuring diameter on the rotary table of 1,400 mm. |
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Multistep XT-200: Where linear machining comes full circle!
We now present our new innovation, the high-performance Multistep XT-200 with incomparable change-over flexibility, which also proves to be very economical!
Precision
- High positioning precision
- Compact and firm machine construction
- Extremely stable B/C axis
- Direct distance measurement system for all axes
- Radio measurement sensor for the automatic measurement and offset of reference positions (blank part in loading module and during processing in the machining modules)
- Chuck repetition precision of the workpiece carrier palette ± 2µm.
Productivity
- Acceleration 1G
- Axes speed up to 52 m/min
- Very short tool change time, chip-to-chip time of less than 1 second
- Transfer of clamping chuck devices in only 5.5 seconds
- Multiple chucking
- Increase of the production volume through an addition of more machining modules is possible at any time.
- Integrated loading/unloading system
- Optimum accessibility due to ergonomic design
Flexibility
- Short set-up times, ideal for the production of different workpieces
- Swift Change-over of tools and tool carrier palettes
- Code-able workpiece carrier palettes for stop-and-go production.
Versatility
- 5-axes interpolation on 5˝ workpiece sides in one chucking
- Milling, drilling, deep-hole drilling, plunge cutting, threading, deburring, reaming, chamfering, engraving, countersinking, knurling or honing
- Recess turning with U-axis
- Integration assembly tasks such as friction pressing of guide bushes and position pins |
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Owing to the acquisition around mid July 2007 of the company Namco SA in Caslano (Switzerland), Mikron Machining Technology widens its transfer systems portfolio.
Namco products are divided in two types of systems:
NAD extremely flexible and NAM extremely productive (up to 120 parts/min).
The main features of Namco products are:
• Preprocessing directly on the wire or on the bar before cutting, including
turning
• Complete processing of the work piece, such as drilling, threading,
milling, turning or broaching
• The extraordinary performance accuracy, typical of Mikron products
• The full CNC technology with the MTX control of Bosch Rexroth
• The high flexibility owing to the rapid clamping replacement, and the
possibility to produce various parts from one single wire and to unload
the finished parts in an automatic sorting basket
• The high productivity with a maximum of 18 CNC machining units working
at the same time and the double-wire feeding
• The use of an electronical probe for extremely accurate pieces allows to
measure the position of the premachined part and the following
automatic correction of the working unit.
With the Namco transfer systems, Mikron completes its application range with productive solutions in the field of locks, gas, watches, glasses, medical devices and the automotive industry.
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The Multistar is a machining system with excellent accessibility, simple tool changing and easy operation. Developed for the economical manufacturing of small components, such as electric and electronic pins or sockets, various kind of nozzles as well as ball pen and roller ball tips, the Multistar is able to produce up to 450 finished parts per minute.
This machining system is the fastest, purely mechanically controlled rotary transfer machine ever built.
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| Wherever high precision and increased production capabilities are important, the rotary transfer machining system Multifactor meets the requirements by producing economically, work pieces of medium size. This machine, of modular design, is available with 8, 10, 12 or 15 stations. The standard version has mechanically controlled stations, which do not require frequent change over. For increased flexibility, CNC controlled stations and/or CNC indexing work piece fixtures are available. |
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