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Hi-Speed Corrugated Tray Former
- 5’ long horizontal powered hopper with a 40” load height
- Mechanical drive system with overload detection
- Adjustable crank stroke capable of forming 2” to 8” (50mm to 200mm) deep trays
- Stainless steel frame
- Full safety guarding
- Nordson ProBlue hot melt glue system
- PLC control system with touch screen interface
- Heavy duty construction for long term reliability
- Metric construction
- High Speeds: up to 70 strokes per minute
- Compact footprint allows for numerous installation options
- Available for quick delivery
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MSK Looptech for holding individual layers of bottles with a film band.
Stackers / transfer-units / grip and hand-over stackers for forming tidy layers of the most varied shapes of container.
Carton erectors MSK Traytech for the automatic forming of intermediate layers of cardboard.
The most modern labelling techniques which - integrated within the palletising process - can affix labels to the pallet without cardboard.
Information tracking systems for the unbroken tracking of goods in the complete packaging process - with the aid of the EMSY software whereby the information is also displayed on a monitor.
Sealing units to give sealing of the top of a loaded pallet with an additional layer of flat film for durable storage outside.
Pallet-dressing modules offer a varity of dressing empty pallets, integrated in the palletiser or as central station within the cold end.
Top-frame applicator for a flexible application of wooden or plastic boards or frames.
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Packing into trays can reduce material and shipping costs, and provide an environmentally sensitive packaging solution. An A-B-C trayformer can replace an RSC or HSC case erector and link to an existing case packer, allowing the switch to tray packaging without a large capital expenditure or complete line overhaul.
The Model 65 tray former runs a wide range of side slotted and end slotted trays.
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TRAYFORMER RT-01
Specifications:
- hot glue applicator with sensor activation,
- PLC Allen Bradley
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forms and staples large carton trays in Semi- and Eurosize in different measurements.
As the output of the machine of 8 -12 trays per minute is four to six times higher than for manual or other mechanical methods the stapling machine can be used to be integrated in the packaging line to supply a particular line or centrally to supply several lines. Turning device for cartonlids optional.
Automatic function: >lifting >feeding >centering >shaping >stapling >ejecting.
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TRAY ERECTOR MODEL TL-10
MACHINE SPECIFICATION
The TL-10 series is a fully automatic
Tray erector system designed to erect tray for multi pack product.
Magazine up to 3000 cartons with Auto' feeding system.
The TL-10 is extremely easy and fast carton size change (with in 20 Min.).
Machine form- Flat carton blanks are stacked in the hopper which can be refilled while the machine is in operation.
With each machine cycle a feed bar, fitted with vacuum cups, extracts a carton and places it, in register, on the conveyor.
Mechanical feeders feed the carton to the forming head, and inject glue on the 4 corners.
A plunger descends, folds up the side walls of the carton and simultaneously engages the corner to erect it.
The TL-10 machine is easy clean and access to all parts.
Designed for quiet low maintenance operation
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Give rhythm: 40 has 60 parts/minute
Process: folding of blanks paperboard and joining 4 corners
Material: paperboard suited to the food contact. compatible with process sticks cold
Format of the soft ones: Dimensionniel to measure. concept of reinforcement per just side beam
Tools: interchangeable with fast change of series
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Trayformer TF400
- max. 15 Trays / min
- max. Tray blank size (LxB) 800 x 800 mm
- max. Tray measurements (LxBxH) 400 x 400 x 175 mm
Trayformer TF1200
- max. 30 Trays / min
- max. Tray blank size (LxB) 1200 x 850 mm
- max. Tray measurements (LxBxH) 600 x 400 x 300 mm
Trayformer TFE1200
- max. 15 Trays / min
- max. Tray blank size (LxB) 1200 x 850 mm
- max. Tray measurements (LxBxH) 600 x 400 x 300 mm
Trayformer TF400
Tray blanks are positioned upright in the Tray Magazine. Each tray is separated by vacuum and is then transferred horizontally on carriers into the forming station. During transfer, hot-melt adhesive is applied to the blank, following which the forming plunger moves downwards, pushing the blank into the forming tool. The side flaps are folded during the downwards movement and pneumatically-driven folders then
secure the corners, so that the blank is fully formed around the plunger. The forming plunger is fixed size and replaceable, the forming
tool is adjustable. The Trayformer TF 400 can be easily combined with a case filling machine for vertical packing or the tray outfeed is via a
takeaway conveyor to a downstream loading section.
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TRAY ERECTOR - TR10/TR11
For erecting carton trays glued or locked. Single or twin lane execution .
TR10 - Adjustable for different sizes
TR11 - For one size of the base and different sizes of hight
Capasity : up to 32 in single lane trays/minute
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An automatic horizontal machine with intermittent operation, the FV40 shapes/fi lls/closes trays and display boxes with or without cover.
Intended to shape boxes in pressed cardboard, micro-undulated, PET or PVC starting from a fl at sheet picked up in the storage area, the machine can make various types of closures such as fl ap tuck, with adhesive tape or glue, and is extremely versatile in the packaging of various products such as bags, stickpacks, boxes, bottles, fl ow-packs, etc.
The tooted belts, the electronics and the brushless motors ensure perfect integrity of the box and of the product along with silent, harmonious operation of the entire machine.
The decidedly quick and easy format change (it requires only 15 minutes without any tools) is performed using snap-in parts that are adjusted by mobile devices with digital indicators. The balcony design reduces times for maintenance or for service if boxes or product form obstructions, while making it easier to work on the motor drive located back of the machine.
All of this is designed and constructed in compliance with GMP standards and in complete respect of the "friendly operation concept" which makes any work on or with the machine easier.
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TF 350
Trayformers
The TF series includes automatic machines for the packaging of plastic, metal and glass containers in cardboard trays without film. Trays can be octagonal or rectangular, with walls having the same height.
TF trayformers can achieve outputs up to 80 packs per minute, according to the machine model and to the product to be packaged.
The pack collations can vary according to the containers shape and size; in general, the most frequently requested collations are 2x2, 3x2, 4x3 and 6x4. All TF models feature an electronic grouping system; the change-over is automatic.
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Setting New Standards. Lantech has always stood for cutting edge innovation and our TE-Series tray erectors continue that tradition. We've set new standards for productivity and efficiency in tray erecting applications.
If you want to automate the process of erecting trays or want to simply upgrade or replace older equipment, you'll want to take a look at the many advantages we offer for your operation.
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The AS70 WA is a tray forming and filling machine suitable for all demands of pharmaceutical, cosmetics and food industries.
The construction frame allows a wide access to the working area as well as extremely simple and comfortable maintenance. The work plane height amount between 800 and 900 mm.
The size changeover can be carried out in a few minutes by adjustment with digital scales.
The AS 70 WA operates by intermittent motion and is equipped with:
Blanks pick-up and forming device that places the erected tray directly into the transport belts.
Side belts infeed with mechanical rotating device as optional.
Product introduction on the tray with "NoTray-NoPush" device.
Flap gluing with hot-glue injection device.
Inverter motorization with ramp and speed variation by keybord.
Programming pre-ignition of hot glue device.
Continuous monitoring of glue level.
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Forming Machines
FRT500-FRT700 FRB500-FRB700
The FR tray-box former machines are suitable to bundle products either in tray or in box with lid. Starting from a flat cardboard, they can handle both corrugated cardboard and simple paperboard.
COMMON FEATURES
Tray-box forming cycle
a) the flat cardboard is picked from the magazine and placed on a bucket chain conveyor;
b) the box is shaped in the tray forming unit: the front flap is kept open;
c) the pre-stacked products are inserted into the box through its open side. The front insertion of the product allows the use of a container (a tray or a box) whose dimensions are equal to those of the product to be bundled. Accuracy in packaging results is guaranteed even with delicate products;
d) if the box has already been shaped, the insertion of the products is made by means of a pick & place unit;
e) lid is closed - either by tucking it in or by gluing it - at next station.
The FRB and FRT machines run step-by-step, making use of different stations, whose number varies according to the customer's requests.
A wide range of functions is available: product insertion, literature (or other eventual items) insertion, visual control of the whole product flow, ink-jet printing, tuck-in or hot-melt closure.
Different types of products and collations can be handled both with FTR - FRB.
The designing solutions are always tailored to the customer's demands.
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Fully Automatic Tray Former - Wexxar HTH Series Overview
The HTH Series Tray Former is a fully automatic former for cornerpost style trays. Stacking Trays: BTB and MUB styles, fold-over edge design, triangular corner posts, display trays. The various HTH models are rugged, all mechanical drive machines, programmable logic controlled and simple to operate.
Fully automatic HTH tray formers are major production centers capable of forming the most complex, special purpose designed trays for industry and agriculture at speeds to meet demands.
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VZT210 Traypacker
DESCRIPTION
Machine to pack bottles in trays for a width up to 800mm and a buffer table of 1200m long
ADVANTAGES
Easy to adjust (recipes) on a large variety of bottles
Easy movable
More flexibility in production
OTHER VERSIONS
Standard collation table: VZT110, VZT111, VZT112
Traypacker to pack in trays: VZT211, VZT212, VZT220, VZT221, VZT222
Traypacker to pack under trays: VZT230, VZT231, VZT232, VZT240, VZT241, VZT242
Double traypacker: VZT300, VZT301, VZT302
Traypacker for not accumulating bottles: VZT400
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LRK
High performance robotic cartoning system
The most flexible and powerfull modular system to erect, fill and close display folding boxes for higher speeds of up to 80 boxes per minute.
The system is used for all those applications that require precise and flexible grouping and placing of products into display folding boxes, especially in the confectionery and food industries. Flat cardboard blanks are erected, glued and folded. The boxes can be filled with most different accumulatable and non accumulatable products.
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Meypack VP 500 T
- Continuous motion principle
- Inline product feed
- Program-controlled grouping station
- Simple and quick size change
Functions
- The continuous motion grouping station can be adjusted to different products and formations.
- Continuous separation and feeding of blanks, synchronized with the main servo drive.
- Glueing of the tray blank with folding/pressing in the compression station. Size changes via hand wheels with digital display.
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Combined Tray Packer/Lid Fitter
Tray forming, loading and lidding on a single machine
Ideal solution for shelf-ready packaging
Easy to access blank magazines
Compact and ergonomic design
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Wrap Around Packer
Fully automatic packing of products into cases and trays with or without lids
Fully automatic wrap-around machine in stainless steel deisgn with high reliability and product control at speeds up to 20 cases/trays per minute. The machine consists of flexible basic modules designed to meet future customer requirements with regard to pack type and size.
The machine can be adjusted for different sizes very quickly without losing any of its reliability.The machine can be loaded with several blank stacks for longer runs without loading
Fully automatic wrap-around machine in stainless steel deisgn with high reliability and product control at speeds up to 20 cases/trays per minute. The machine consists of flexible basic modules designed to meet future customer requirements with regard to pack type and size.
The machine can be adjusted for different sizes very quickly without losing any of its reliability.The machine can be loaded with several blank stacks for longer runs without loading
- High efficiency
- Maximum flexibility
- Easy to maintain
- Easy to operate
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The BVM Tray orWraparound Packers – depending on type and equipment.
Available with right angled or off-set in line infeed. In 4 stations either a tray or a carton is formed from a flat carton blank. Moreover, it is possible to use a
preglued carton sleeve. The carton is closed by means of hotmelt. A special feature of the BVM wraparound packer is the possibility of producing a carton which is closed from the top.
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The V 105 T automatic TRAY-PACKER features high flexibility and is suitable for the packing of products in various industries, ie:
- Coffee
- Canning
- Beverages
- Diary
- Spices
- Foods
- Non food
- Cosmetics
The long experience of our technical department allows us to study and carry out automatic feedings, specifically for the product to be handled, to link the machine to most of existing packaging machines. The V 105 T operates by intermittent motion, pick-up from magazine flat blanks or corrugated carton blanks, perform the "U" formation of tray, collate and load laterally or top load the bundle and sea the tray.
Size changeover is modern and easy, digital indicators aided.
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Tray pack system
The NORDEN Tray Pack System (NTP) provides the possibility to pack tubes in different ways. The tubes may be packed in either a vertical or horizontal format.
Special care has been taken to achieve a space-saving and flexible design solution so that customers may choose a layout suitable for their specific requirements.
Accessibility for maintenance and change overs is essential for all production lines. NORDEN has made this criteria a top priority when designing the connection between the NTP and the tube filler.
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The meurer CM/HTW high-speed tray and wrap-around packer can pack a wide variety of products into low or high walled trays; but also can offer the facility to form wrap-around cases. The blanks are continuously formed around the product to be packed and sealed with hot-melt glue.
- Servo drives with multi-axis system
- Can be integrated into existing packaging lines
- Control via touch panel
- Quick format change
- Easy maintenance and cleaning due to balcony construction
- Up to 60 tray/min.
- Also available in stainless steel construction
- Low noise operation, with delicate product handling
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Hartness GlobalShrink Tray Former Shrink Wrappers are consistent with Hartness "simply innovative" design philosophy. Servo motors are used only when absolutely necessary, eliminating the need for complicated controls and ensuring ease
of understanding and simplicity of operation for both maintenance personnel and operators.
An often overlooked aspect of wrapping systems is the shrink tunnel. Hartness GlobalShrink tunnels are highly insulated, comfortable to touch, and extremely quiet. GlobalShrink tunnels are custom designed to shrink your particular packages.
The result is a tight, safe to handle, good looking package. This is accomplished using less energy than many competitive wrappers, resulting in a lower long term cost of operation.
Three speed models are available — TFS 60, TFS 80, TFS 100— 60, 80, 100 Trays per minute respectively.
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The Tray Loader / Former ''TR Series'' is extremely versatile, easy to operate, and highly reliable. The TR-15 is an intermittent motion shrink packaging equipment collating products into trays at about 15/min. The TR-35 and the TR-50 are continuous packaging equipment running at a speed of 35 per minutes and 50 trays per minutes respectively. Products are stabilized and controlled throughout the process. Adjustments for different tray sizes are made quickly and easily. The durable stainless steel construction provides years of service. The TR can be integrated with a Polypack shrink wrapper to provide a secure, protected package ready for distribution.
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The CM series includes a wide range of automatic packaging machinery, for the packing of various products in corrugated cardbooard cases and/or in trays with or without film.
Being designed to offer great flexibility, the CM series allows to handle many different pack collations and provides outputs up to 70 packs per minute.
Products can be packed both in cardboard cases and in trays, with walls of the same height or of different heights.
Thanks to the Tlespack system it is also possible to pack products in double-layered packs.
Case or tray formation is carried out in-line through smooth and continuous motions; the wrap-around process as well as the hot melt sealing process ensure complete pack integrity, rigidity and stability. If products are packed in trays with film, the film is wrapped around the tray and overlapped at the bottom of it.
Trays eventually enter the shrinking tunnel, where the film is shrunk by a stream of hot air.
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Meypack SW 60 D/W Series
• For loose and pre-packed products
• Low film consumption
• Quick film reel change
• Can be directly combined with tray packer VP 450/451
Functions
• Constantly heated sealing beam, low maintenance, long life and simple to change.
• Frequency converter product transport drive for speeds exceeding 25 cycles/min.
• High efficiency flat belt, wire mesh or roller conveyor shrink tunnel.
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