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Characteristics of CNC pipe bender:
-Multi-servo axis numerical controlled.
-Input data of Y. B. C or according to Descartes X. Y. Z. coordinate can build bending parameter. According to the input data or built parameter the profile of tube will show on the computer.
-Automatic bending rebound numerical compensation according to accurate measured data. Modify the bending rebound compensation data or compensate manually If the bend is different with what you expect.
-Storage capability: 100 bends for each workpiece. 1000 workpieces'data could be memorized.
-Adopt WINDOWS XP Embed operation system.
-Program transmit: (1) Flash Disc (2) Internet (3) Floppy Disc.
-The heavy-duty series CNC pipe bender(Max.Φ325x25) is the most suitable equipment to bend tube for shipyard.
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SB-Oil Tube Master
The Brake Line Tube Benders
The SOCO SB-Oil Tube master is a dedicated CNC Brake Line tube bender ( Pipe Bending Machines ), designed for small tubing, especially Bundy Tubes and hydraulic lines. With multiple electric axes and a unique design to allow bending the most complex shapes and parts, it offers the most advanced solution and pipe bending performance in its range.
Automation
• 3 Electric Axis controlling pipe bending, tube rotation and carriage movement
• Automatic tube bending head reversal (left-to-right) when reaching central clamping area, providing a fully automatic cycle for the entire bending process
• Optional Automatic Loading and Unloading Interface
Performance
• Centralized clamping and rotation system for true simultaneous moving of all axis
• Lowest cycle times because minimal number of moving parts
• Suitable for brake line tubing up to 4000 mm ( Optional 5000 mm )
• Unparalleled Speed:
- seconds for … bends (low number of bends)
- seconds for … bends (high number of bends)
Maximum Tube Bending Working Area = Minimal Interference:
· No interference with machine bed
· No conventional tube bending arm
· No pressure die and wiper die seat interferences
· Central clamping and rotation away from bending zone
· Overmode (Arm Return Mode) capabilities
Keywords
Pipe Benders,Tube Benders,Tube Bending,tubing bender,bending pipe,Pipe Bending,Bending pipe Machine,Tube Bending Machine,Pipe Bending Machine,tube cutting,metal saw,Circular Saw,Sawing Machine,tube cutter,pipe cutting,pipe cutter,circular sawing machines,Saw blades,chamfering machine,deburring machine
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Characteristics of PLC pipe bender:
-Controlled through switches and PLC, with manual, semi-automatic and full-automatic functions work mode.
-It can be set in 2 different angles meanwhile, to bend by turns automatically.
-With counter function, it can count the quantity of bended workpiece exactly.
-It adopt oil pressure valve accumulative body loop can control actions individually to prolong the lifespan of oil pressure parts.
-Tri-step loop possesses cooling and deposit functions which can avoid the deteriorate oil.
-Optional function of core entering and lubricating automatically.
-Optional function of core reversing slowly.
-Optional function of slow bending.
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SOCO 6 Electric Servo Controlled Axis Pipe Bender
Draw bending + Roll bending + 1D bending in 1 Tube Benders
The MRV series CNC tube benders equipped with multi-tooling can up to 6 tooling levels. Designed for pipe bending complex parts with 0 straight clamping lengths, as well both small and large pipe bending radiuses, it satisfies even the most demanding applications for the automotive, furniture, healthcare, among other industries.
The MRV series pipe tube bender offers small radius bending + Roll bending + 1D Bending in the same pipe bending machine.
SB-38X6A-MRV
CNC pipe tube benders with capacity up to O.D.38.1mm. Equipped with 6 electric servos, with up to 6 stacks of tooling with Draw bending + Roll bending + 1D tube bending Pipe benders.
Keywords
Pipe Benders,Tube Benders,Tube Bending,tubing bender,bending pipe,Pipe Bending,Bending pipe Machine,Tube Bending Machine,Pipe Bending Machine,tube cutting,metal saw,Circular Saw,Sawing Machine,tube cutter,pipe cutting,pipe cutter,circular sawing machines,Saw blades,chamfering machine,deburring machine
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Characteristics of TNC pipe bender:
-Controlled through PLC and touch control screen and possesses manual, semi-automatic and full-automatic mode.
-All programs can be operated through dialogue mode touching control screen.
-All information is displayed by English and Chinese with simple operation.
-Can set in many different angles to bending by turns.
-Possess automatic error detection function and limit protecting function.
-Guiding module has auxiliary pushing function and at the same time it possesses reiteration and entering repeat functions that can make the guiding module length shorten.
-Counter function can accurately count workpieces quantity.
-Adoption of oil pressure valve accumulative body loop can control actions individually to prolong the lifespan of oil pressure parts.
-Tri-step loop possesses cooling and deposit functions which can avoid the deteriorate oil.
-Optional function of core entering and lubricating automatically.
-Optional function of core reversing slowly.
-Optional function of slow bending.
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NC series
NC Control Pipe Bender with Hydraulic Rotary Bending
Cost Effective and easy to bending pipe
The NC Series Tube Benders
The NC series tube benders equipped with NC control unit with Touch Screen Interface. It combines easy-to-use operation with high pipe bending accuracy and cost effectiveness. It is the practical semi-automatic tube bending solution for small to medium productions.
SB-80NC
NC controlled tube bender, with Touch Screen and capacity up to Ø88.9mm. Hydraulic Draw bending pipe bending machine
NC tube and profile bending machine features:
· NC control unit with Touch Screen
· Easy operation interface and enable easy data input
· Large program capacity storage
· High pipe bending accuracy up to +/- 0.15°
· Self diagnosis & error messages on-screen display
· Hydraulic clamping with optional pressure die assist
· Suitable for various materials such as steel, stainless, aluminum and copper
Keywords
Pipe Benders,Tube Benders,Tube Bending,tubing bender,bending pipe,Pipe Bending,Bending pipe Machine,Tube Bending Machine,Pipe Bending Machine,tube cutting,metal saw,Circular Saw,Sawing Machine,tube cutter,pipe cutting,pipe cutter,circular sawing machines,Saw blades,chamfering machine,deburring machine
(Pipe Benders - Tube Benders - Tube Bending - Pipe Bending - Bending Machine - Tube Bending Machine - Pipe Bending Machine - Circular Saw - Sawing Machine - Cutting Machine - Deburring - Tube End Finishing, Bender Tube, bender Pipe, Cutting, Chamfering Machines, Deburring Machines, CNC Tube and Bar Machining Center, HSS saw Blade )
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TB series
Extreme Speed Double Head Tube Bender
Cost effective and high speed tube bending
The TB Series Tube Benders
Chosen for its unparalleled productivity, the TB series pipe bending machine of compression tube benders is able to make 2 bends X Multiple tubes simultaneously.
Here are some of the advantages of this Globally Patented design:
- Standard with 90° head rotation for 3D tube bending
- Stationary clamps to maintain the tube in position before pipe bending
- Arc movement of bending heads results in the highest production rates available for any tube bending machine
- Lowest setup times with quick change tooling design and re adout for length and angle settings
- Production speed: 3.8 seconds - 25.4 mm X 2t X 90°, 2 tubes at one time
TB-38
2 X 90° Rotation bending heads, with bending angles up to 110°.
This pipe bending machine's capacity up to Ø 38.1mm
Keywords
Pipe Benders,Tube Benders,Tube Bending,tubing bender,bending pipe,Pipe Bending,Bending pipe Machine,Tube Bending Machine,Pipe Bending Machine,tube cutting,metal saw,Circular Saw,Sawing Machine,tube cutter,pipe cutting,pipe cutter,circular sawing machines,Saw blades,chamfering machine,deburring machine
(Pipe Benders - Tube Benders - Tube Bending - Pipe Bending - Bending Machine - Tube Bending Machine - Pipe Bending Machine - Circular Saw - Sawing Machine - Cutting Machine - Deburring - Tube End Finishing, Bender Tube, bender Pipe, Cutting, Chamfering Machines, Deburring Machines, CNC Tube and Bar Machining Center, HSS saw Blade )
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5B – The Powerful Pipe Bending Machines
CNC Proportional Servo Tube Bending
5 controlled axes with max. Ø127mm capacity pipe bender
With models that extend up to Ø127 mm capacity, the SOCO CNC 5B series tube bender ( Pipe Benders ) brings the optimal tube bending power and accuracy solutions for the automotive, trucking, buses, boiler, ship building and other heavy industries.
SB - 130 x 5B - 1S
CNC tube bender with capacity up to Ø127mm. Equipped with 5 individually programmable axes and 1 stack of tooling
5 servo electric / proportional servo controlled axes pipe bending machine
+ Feeding ( Y )
+ Planning ( B )
+ Tube Bending ( C )
+ Horizontal Movement ( X1 and X2 )
+ Pressure Die Assist ( V1 )
Keywords
Pipe Benders,Tube Benders,Tube Bending,tubing bender,bending pipe,Pipe Bending,Bending pipe Machine,Tube Bending Machine,Pipe Bending Machine,tube cutting,metal saw,Circular Saw,Sawing Machine,tube cutter,pipe cutting,pipe cutter,circular sawing machines,Saw blades,chamfering machine,deburring machine
(Pipe Benders - Tube Benders - Tube Bending - Pipe Bending - Bending Machine - Tube Bending Machines - Pipe Bending Machines - Circular Saw - Sawing Machines - Cutting Machines - Deburring - Tube End Finishing, Bender Tube, bender Pipe, Cutting, Chamfering Machines, Deburring Machines, CNC Tube and Bar Machining Center, HSS saw Blades )
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SOCO V Series Pipe Benders ( Tube Bending machines )
Draw + Roll + 1D Tube Bending in 1 tube bender
The SOCO V series CNC tube benders combine Draw bending, Roll bending and 1D pipe bending technology. This combination allows 2 different fixed radiuses and multiple large roll bending radiuses in a single part, as well as a programmable carriage boost for CLR = 1D Bending.
This pipe bender coupled with Individual Pressure Die Systems assist in each draw bending stack, this tube bending machine brings superior pipe bending performance and flexibility.
Pipe Bending Machine Features
• Tube bending with SOCO’s unique DGT technology
• Rack pinion feeding
• SOCO Proprietary pipe bending operation software
• Multi-stacks for Draw and Roll (Large Radius) bending
• Programmable Boosting Force for 1D pipe Bending (*)
• Ability to bend parts with “0” straight lengths
• Programmable arc lengths for large radiuses
• Roll Bending Springback compensation settings
• Special bending compensation and data storage fields
• Low noise level with highest transmission performance
(*) in accordance to material’s elongation ratio
Draw + Roll +1D Bending
The technology can create a part which has multiple draw bending radiuses (R1 & R2 ), while creating a larger radiuses through the roll bending process. Coupled with a settable carriage booster, it allows pipe bending radiuses as small as 1 X OD.
Tags:
Pipe Benders,Tube Benders,Tube Bending,tubing bender,bending pipe,Pipe Bending,Bending pipe Machine,Tube Bending Machine,Pipe Bending Machine,tube cutting,metal saw,Circular Saw,Sawing Machine,tube cutter,pipe cutting,pipe cutter,circular sawing machines
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Model-51
Universal pneumatic
bending machine
Orient
Mandrel and without mandrel
bending of tubes and profiles. High quality bends in 3 axes
by winding method
Ability
3 axes control (A;L;R)
Tube profile changing control in bending place
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CNC Tube Bender with in-built automatic loading and unloading facility
CNC Tube Bender
The Dynamo cnc bender is a highly innovative, fast cycling, 5-Axis CNC tube bending machine, for tubes up to O.D.25 mm, incorporating a fully automatic loading and unloading system, allowing the bending machine to run for long periods without supervision.
Particularityof the Dynam0 cnc bender:
* left or right hand bending sense configuration
* up to four stacks tooling enables the bending of complex components, with different radi
* automatic loading of the new tube takes place whilst the bent part is being unloaded, minimising 'dead' time during the cycle to maximise productivity
* in-built loading/unloading
* very cost effective
VGP 3D - Highly innovative 3D Graphic Programming Software dramatically reducing dependence on operator intervention for:
* real time bend simulation automatically selecting the shortest and most efficient bending cycle to minimise cycle time and reduce cost
* component simulation and feasibility check highlighting any possible collisions
* immediate creation and execution of the machine program with twin data input
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Master
Modular bending machines with different automation levels for mandrel and without mandrel bending by coiling method
Orient:
Mandrel and without mandrel bending of tube and profiles.
High quality bends in 3 axes by coiling method
Abilities
- 3 axes control (A;L;R)
- Tube profile changing control in bending place
Design
- Bending machines Master was developed on replaceable modules base, which allows to complete machines for customer requirements with different characteristics and automation levels
- Machines design allows to change or add modules. Machine can change characteristics and raise automation level
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Fully electric CNC tube bending machine for tubes with OD 80 mm, 9 axis with 3D visual graphic programming (VGP3D),
FEATURES:
* multiradii (up to 8 tools)
* bend head with left or right hand bending sense configuration
* all the critical machine setting parameters set and managed by the CNC control
* Fixed, variable radius and boost bend up to 5000kg
* High reliability and high productivity
* Use of existing tools - low running costs
* Real time bend simulation automatically selecting the shortest and most efficient bending cycle to minimize cycle time and reduce cost,
* Any possible collision points are highlighted and the most practical avoidance routes effected.
* Axis position is read by absolute encoder eliminating all conventional sensors, increasing reliability, performance and reducing maintenance cost
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Simasv's bending machines are extremely heavy-duty and easily adaptable to any working requirement. All models are supplied with speed reducers, adjustable torque limiters and can be positioned both in a vertical or horizontal axis.
They are available in the models with three smooth driving rools and two knurled driving rolls, all equipped with a wide range of standard rolls to bend different types of profiles, bars, tubes, etc...
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Model-52
Manual stationary bending machine
Orient
Mandrel and without mandrel
bending of tubes and profiles by winding method.
Abilities
- Tube profile changing control in bending place
- 2 axes control (A;L;)
- Bending of M- type parts
- Absense of clash between machine
and tube during complex bending
- Individual tool specification
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BENDING: 6 > 42x4 mm
MATERIALS: AISI 316 TI - ST 37.4
DIMENSIONS L x D x H: 680 x 880 x 910 mm
WEIGHT: 100 KG
STANDARD VOLTAGE: 400V 50Hz 3PH
MOTOR POWER: 1.1 KW
CONTROL BOARD: included
ELECTRICAL LIMIT SWITCH: included
OIL: included
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Type FK50 / FK60 mandrel bending machines are used to bend tubes with narrow radii.
These machines have a compact, freestanding bending head and offer the maximum degree of latitude in bending. These machines are very well designed and solidly constructed, guaranteeing high availability and optimum bending quality. Short set-up times and high-performance drives guarantee high profitability for both one-off and mass production items. The machines also have an outstanding price/performance ratio.
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Bending capacity
ø 15 /ø 20 / ø 42 / ø 60 / ø 90 / ø 100 / ø 120 / ø 150
Short description
- Forward drive (L), rotation (R), bending (A), and additional axes are electronically, CNC controlled
- Ideal for shift production with tubes having normal to complicated geometric forms.
- Free form protruding bending head
- Left and right bending
- Using a modern control system
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Bending capacity
ø 15 /ø 45 / ø 60 / ø 76 / ø 100 / ø 150
Short description
- Forward drive (L), rotation (R), bending (A), and additional axes are electronically, CNC controlled
- clamp die and pressure die positioning with additional CNC electronically controlled axis
- Ideal for shift production with tubes having normal to complicated geometric forms.
- Two free form protruding bending heads
- Eight or more sets of bending tools can be used during the same production sequence
- Automatic left and right bending direction
- Using a modern control system
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AddisonMckee's innovative FormMaster-70 Ram Extrusion machine, or FM 70 RE, has been designed to produce small bent components at high speeds with minimal scrap.
In essence, the FM 70 RE extrudes or pushes a near-net tube through a contoured set of dies or clamps, generating one or two shallow bends - typically with a maximum degree of bend of approximately 40 to 45 degrees.
The FM 70 RE machine is perhaps best known for its ability to minimize tube scrap. As opposed to a typical bending process via a standard bending machine where a clamp holds one end of a tube, and a collet holds the other end where these ends are ultimately discarded as scrap - the FM 70 RE eliminates this scrap via its innovative Ram Extrusion process.
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Thanks to the new PowerBend range of CNC tube benders, manufacturers requiring standard three axis solutions can now benefit from AddisonMckee's world-leading reputation for quality, precision and reliability at an exceptionally competitive price.
A high-performance draw bending range, designed for the accurate and repeatable production of tubular components, PowerBend models provide levels of accuracy, repeatability, quick tool change and ease of operation as required by today's manufacturing industries.
PowerBend series CNC tube benders—Key range/feature information:
* PB42ST - 42mm (1 5/8”), PB75 - 76mm (3”), PB100 -102mm (4”), and PB150 - 150mm (6”) - models
* Maximum 20 bends per program
* X, Y, Z/Y, B, C axis data input
* Automatic release of tube prior to final bend
* Extensive program storage with USB ports backup
* Allen-Bradley Control Unit, Drives and Motors
* Rexroth Hydraulics
* Foot Pedal Cycle Start
* Recapture Software
* Anticipated Mandrel Retraction
* Safety Scanner and Barrier Rail
* Recapture software & online diagnostics
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AddisonMckee have designed a range of highly-specialized, electrically-powered, hydraulically-operated elbow tube benders. Developed to answer the demands of the plumbing industry, the ElbowBend series is capable of delivering six 90-degree or 45-degree copper elbow joints every 7.2 seconds.
Simple start-up and shut down procedures allow for quick tool changes to be achieved in 25 minutes.
The machines’ control system is based on a Siemens controller, and all electrical control gear and axis drives are integral to the machine – mounted in an electrical cabinet secured to the base frame.
All AddisonMckee machines are built using exacting quality standards demanded and enforced by our own Total Quality Assurance program.
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AddisonMckee manufactures a large range of all-electric and/or Hydraulic CNC tube bending machines from 4mm to 273mm diameter, providing tube bending solutions to the Automotive, Aerospace, Shipbuilding, and niche markets.
All AddisonMckee machines are built using exacting quality standards and enforced by our own Total Quality Assurance program, and feature:
* DataBend CNC Unit
* Foot Pedal Cycle Start
* Clockwise/Anti clockwise bending rotation
* Operator training
* Operator manual and circuit diagrams
* Laser safety scanner
* Safety barrier rail
* Recapture software
* Sequential software
* Safe load procedure (foot)
* CE Mark
Hydraulic:
AddisonMckee hydraulic DataBend CNC tube bending machines continue to provide a durable design and proven technology to traditional markets using the same front-end Siemens Controls as the all-electric machines–and all at a lower cost than the electric counterpart.
Electric:
AddisonMckee electric DataBend CNC tube bending machines are clean and quiet, operating with reduced running and maintenance costs. With sophisticated programming control of machine axis, greater positional control and repeatability is achieved, producing high quality bends. The electric range of DataBend machines are ideal for tight radii, thin walls, exotic materials and close tolerance components.
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All models of Comac double pinch style profile bending machine can be equipped with electronic automatic control systems to improve accuracy and consistency of jobs and enhance the rate of automation.
These controls are simple 2-axis programmable positioning devices, or CNC controls.
Programmable positioning devices are useful to join straight parts to bent parts and to perform multiple-passes jobs in a more consistent sequence of operations.
CNC controls are required to accomplish multi-radius curves to be produced in medium-large batches with high consistency and excellent quality of transitions between the different radii, even with difficult materials such as thin-wall tubes.
This can be achieved by controlling simultaneously three axes, i.e. the profile feeding and the positions of the bending rolls.
Among the hundreds of parts produced with CNC-controlled rolls, some samples are: greenhouses, handrails of cruise boats, conveyor rails, variable-pitch pipe coils for boilers, pancake coils, commercial signs, etc.
Two versions of CNC control are available; both are based on industry standard non-proprietary hardware (PLC’s and Industrial PC’s worldwide available), in order to insure immediate availability of spare parts and local technical support.
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- Bending capacity: angle up to 80 x 80 mm (2-½” x 2-½”), pipe up to 3”
- Three driving rolls
- Two bending rolls with independent hydraulic adjustment (double pinch style)
- Lateral guide rolls with mechanical or hydraulic three-directional adjustment
- Combination horizontal-vertical working position
- Digital readouts for bending rolls
- Adjustable positive stops for maximum repositioning accuracy of bending rolls
- Universal standard rolls tooling for most regular steel sections with no extra equipment required
- Remote controls
- Adjustable slip clutch on the upper roll
- Also available with programmable positioners and 3- or 5-axis CNC control
Series 3000 incorporates 15 models with increasing capacity, featuring three driving rolls, double pinch style (the most flexible design), three-directional lateral guide rolls. Several versions are available for every model, with a wide range of optional equipment.
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Bending capacity
ø 42 / ø 60 / ø 90 / ø 100 / ø 120 / ø 150
Short description
- Automatic bending axis electronically controlled (CNC)
- Memory for programs
- The tube positioning and tube rotation are manually adjusted
- Ideal for tubes having normal geometric forms
- Ideal for small or large production amounts
- for shift production
- Left and right bending
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Type FK50 / FK60 mandrel bending machines are used to bend tubes with narrow radii.
These machines have a compact, freestanding bending head and offer the maximum degree of latitude in bending. These machines are very well designed and solidly constructed, guaranteeing high availability and optimum bending quality. Short set-up times and high-performance drives guarantee high profitability for both one-off and mass production items. The machines also have an outstanding price/performance ratio.
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Double head benders for wire, bars, profiles and tubes
ADVANTAGES
1. Very high productivity rate thanks to double head simultaneous bending
2. Bi-directional bending system (clockwise and counter-clockwise) with variable radius feature performed by the same bending head
3. Automatic bent part unloading
4. Automatic coil feeding and/or straightened cut to length bar not requiring set up times
5. Part straightening with in-line device at constant speed
6. The central clamping unit allows to bend more complex shapes such as closed parts, ends with eyelets, ends that reverse back to the inside of the closed parts
7. Ability to bend a “double” part (symmetrical or same) and cut them apart after bending.
8. Deep and clean chamfering, burr-less, before the bending cycle
9. Ability to bend parts with welded fixtures or flexible hoses and to bend armoured electrical resistances
10. Ready to be integrated in manufacturing cells with other machines and robot piece handling
11. Off-line automatic programming
Machines available in different versions, with or without coil :
DH2008 Max wire bending capacity Ø 8 mm
DH2010 Max wire bending capacity Ø 10 mm
DH2014 Max wire bending capacity Ø 14 mm
DH2014 Max wire bending capacity Ø 30mm
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Automatic model:
On the automatic MULTIPLAN, the tightening of against form of blocking and bending as well as the extraction of the chuck are carried out automatically; a device also allows the greasing of the interior of the tube the site of bending; the whole of these operations is carried out in cascades, in a cycle without operator action.
For tubes:
Steel
Stainless
Aluminum
Copper
Capacities:
Ray of maximum bending: 300 Misters.
Angle of maximum bending: 190°
I/V tubes E24 reheated: 12 cm ³.
Bending (mm):
Type 60
Tubes Rectangular Square Round
Steel 60x5,5 50 60x34
Stainless 60x4 45 60x34
Aluminum 60x8 60 60x34
Copper 60x8 60 60x34
Features:
Asynchronous motor 5500W - 50Hz, 230/400V
Three-phase current (to specify the voltage with the order).
Speed of bending: 5 seconds (1 clotheshanger with 90°).
Speed of return: 10 tr/min.
Mass: 980 kg.
Obstruction: 4,035 X 0,948 X 1,020 m
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For tubes:
Steel
Stainless
Aluminum
Copper
Maximum capacities: (in mm)
Standard ray: from 25 to 190 mm
Motorization (electric versions):
Asynchronous motor 750W - 50Hz, 400V
Three-phase current (to specify the voltage with the order).
Classify insulation IP44.
Speed of bending: 6 tr/min.
Time of bending: 2,5 seconds (1 clotheshanger with 90°)
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